A3422562060242_3
Service Bulletin Details
Public Details for: A3422562060242_3
Models from 2021
| 2021 AUDI A4 |
| 2021 AUDI A4 ALLROAD |
| 2021 AUDI A5 |
| 2021 AUDI A5 CABRIOLET |
| 2021 AUDI A6 |
| 2021 AUDI A6 ALLROAD |
| 2021 AUDI A7 |
| 2021 AUDI Q5 |
Models from 2020
| 2020 AUDI A4 |
| 2020 AUDI A4 ALLROAD |
| 2020 AUDI A5 |
| 2020 AUDI A5 CABRIOLET |
| 2020 AUDI A6 |
| 2020 AUDI A6 ALLROAD |
| 2020 AUDI A7 |
| 2020 AUDI Q5 |
Models from 2019
| 2019 AUDI A4 |
| 2019 AUDI A5 |
| 2019 AUDI A5 CABRIOLET |
| 2019 AUDI A6 |
| 2019 AUDI A7 |
| 2019 AUDI Q5 |
Technical Service Bulletin 34 Restricted function, DTC P071800 stored in the TCM 34 22 56 2060242/3 April 8, 2022. Supersedes Technical Service Bulletin Group 34 number 22-54 dated March 17, 2022, for reasons listed below. Model(s) A4 and A4 Allroad A6 and A6 Allroad A7 Q5 and Q5 Sportback Year VIN Range Vehicle-Specific Equipment 2018 – 2021 All 0CK, 0CL or 0CJ Transmission 2019 – 2021 All 0CK, 0CJ or 0HL Transmissions 2018 – 2021 All 0HL or 0DK Transmissions 2018 – 2021 All 0CJ or 0DK Transmissions 2018 – 2021 All 0CL or 0CJ Transmissions A5, A5 Cabriolet, and A5 Sportback Condition REVISION HISTORY Revision Date Purpose 3 - Revised title (Removed DTC P081100) Revised Condition (Removed DTC P081100) Revised Header (Switched to complete model codes) 2 03/17/2022 Revised Header (Added MY 2021 vehicles) Revised Parts and Tools (Added 0DK transmission parts and tools) Revised Warranty (Added labor time for 0DK transmissions and updated GFF time) © 2022 Audi of America, Inc. Page 1 of 13 All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Service Bulletin 1 08/05/2020 Initial publication Customer states one or more of the following: • The “Transmission Malfunction” message is displayed in the instrument cluster. • Vehicle has no drive. • Vehicle temporarily does not shift gears up or down. • The “Transmission Malfunction” message with "Journey can be continued with restrictions" is displayed in the instrument cluster. • Vehicle is in emergency operation. • The message "Reverse gear not available" is displayed in the instrument cluster. Workshop findings: The following DTC may be stored in the transmission control module (TCM), J217 (address word 0002): • DTC P071800 (Input/Turbine Speed Sensor "A" Circuit Intermittent) with symptom code 20736 (passive/sporadic or active/static). Other related faults may also be stored along with the DTC above. Technical Background Not applicable. Production Solution Not applicable. Service DTC P071800 is logged as active/static: © 2022 Audi of America, Inc. Page 2 of 13 All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Service Bulletin If the DTC "P071800 sender 1 for gearbox input speed, interruption" active/static is stored (Figure 1), the repair in the TSB does not apply to your case. Please complete the Guided Fault Finding test plan for the fault completely and accurately. Open an Audi Technical Assistance Center (TAC) case with the test plan attached or upload to GFF paperless. Then contact the Audi Technical Assistance Center (TAC) for assistance. Figure 1. DTC active/static. DTC P071800 is logged as passive/sporadic: 1. If the DTC "P071800 sender 1 for gearbox input speed, interruption" passive/sporadic is logged (Figure 2), then replace the gear actuator module (Figure 3) and replace the TCM, J217 (address word 0002) (Figure 4) according to the Elsa repair manual. Figure 2. DTC passive/sporadic. © 2022 Audi of America, Inc. Page 3 of 13 All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Service Bulletin Figure 3. Gear actuator replacement instructions. 2. Figure 4. Transmission control module instructions. After replacing the gear actuator module and the TCM, J217 (address word 0002) perform the “control module replacing” test plan in the scan tool. 3. Perform a test drive to confirm the repair. Warranty Claim Type: • 110 up to 48 Months/50,000 Miles. • G10 for CPO Covered Vehicles – Verify Owner. • If the vehicle is outside any warranty, this Technical Service Bulletin is informational only. Service Number: 3484 Damage Code: 0016 © 2022 Audi of America, Inc. Page 4 of 13 All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Service Bulletin Labor Operations: Remove and install gearbox 3435 XXXX See SRT with associated (See ELSA, labor operations different by model) operations Front-wheel drive transmission: repair the 3435 4199 (0CK) 610 TU Quattro/Quattro ultra: repair the gearbox 3435 4199 660 TU (replace gear actuator and valve body) (0CL/0CJ/0HL) PHEV: repair the gearbox 3435 4199 (replace gear actuator and valve body) (0DK) GFF 0150 0000 gearbox (replace gear actuator and valve body) Diagnostic Time: 720 TU Time stated on the diagnostic protocol (Max 150 TU) Claim Comment: Road test prior to service procedure 0121 0002 10 TU Road test after service procedure 0121 0004 10 TU As per TSB 2060242/3 All warranty claims submitted for payment must be in accordance with the Audi Warranty Policies and Procedures Manual. Claims are subject to review or audit by Audi Warranty. Required Parts and Tools Note: Please reference the repair manual for additional hardware required for the removal of the transmission. Below are the parts for the gear selector and the TCM. Always check with your Parts Department and/or ETKA for the latest information and parts bulletins. © 2022 Audi of America, Inc. Page 5 of 13 All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Service Bulletin Part Number ETKA Illustration and Part Description Quantity Fasteners, Bolts, Nuts, and Screws as See ETKA/ELSA Position # See ETKA needed per the Repair Manual 325-056, 325 086 or 325Order to VIN 061 01 Shift selector Pos. 3 325-056, 325 086 or 325WHT006777 061 01 O-Ring (for accumulator) Pos. 5 325-056, 325 086 or 3250CK301378A 061 1 Oiling Tray Pos. 6 325-056, 325 086 or 325N 91043601 061 11 Hex socket head bolt (combi) –M6X30- Pos. 7, 8, 9 and 18 325-056, 325 086 or 325Order to VIN 061 06 Hex socket head bolt M8X40 Pos. 9 325-056, 325 086 or 325WHT002459 061 20 Hexagon socket head bolt -M8X40- Pos. 11 325-056, 325 086 or 3250CK301463A 061 01 Gasket for housing Pos. 14 © 2022 Audi of America, Inc. Page 6 of 13 All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Service Bulletin Must remove and measure original Lock Ring to order correct part number. See ELSA 01 325-056, 325 086 or 325061 Lock Ring Pos. 16 repair instructions 321-060, 321-062 or 321WHT002459C 065 12 Hexagon socket head bolt –M8X40- Pos. 6 321-060, 321-062 or 3210CK301461 065 01 Gasket Multi-plate clutch Pos. 7 321-060, 321-062 or 3210CK301164 065 01 Gasket Pos.10 321-060, 321-062 or 3210CK301215 065 01 Gasket Pos. 11 321-060, 321-062 or 3210CK301166 065 01 Gasket Pos. 12 325-055, 325-85 or 325Order to VIN 060 01 Control Unit for Automatic Gearbox Pos. 3 N 10801101 325-055, 325-85 or 325060 © 2022 Audi of America, Inc. Hexagon socket flat head bolt 03 Page 7 of 13 All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Service Bulletin Pos. 4 325-055, 325-85 or 325N 91127901 060 04 Hexalobular flange screw M6X25 Pos. 5 325-055, 325-85 or 325Order to VIN 060 01 Gasket for oil pan Pos. 7 325-055, 325-85 or 325Order to VIN 060 01 Tube Pos. 8 325-055, 325-85 or 325Order to VIN 060 01 Threaded plug Pos. 9 325-055, 325-85 or 325Order to VIN 060 01 Threaded plug Pos. 11 325-055, 325-85 or 325N 91043601 060 25 Hex socket head bolt -M6X30- Pos. 13 325-055, 325-85 or 325Order to VIN 060 01 Threaded plug Pos. 26 325-055, 325-85 or 3250CK301191A 060 01 Gasket Pos. 27 © 2022 Audi of America, Inc. Page 8 of 13 All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Service Bulletin 325-055, 325-85 or 325N 91173601 060 04 Hexalobular flange screw M6X22 Pos. 30 0CK325444 0CK325445 0CK325443 N 91127901 N 10739402 325-100 or 325-101 ODK Pos. 28 325-100 Pos. 29 325-100 Pos. 30 325-100 Pos. 35 Gasket Gasket Gasket Hexalobular flange screw M6X25 01 01 01 03 325-100 Bolt, hex head with shoulder M6X90X70 07 Pos. 38 (mechatronics bolts) 30-050 or 30-053 or 30- G 055529A2 055 or 30-057 Dual Clutch Gearbox Oil ATF 5 (4.35 Max Pos. 3 (Automatic Transmission Fluid) refill) 30-050 or 30-053 or 30- G 052549A2 055 or 30-057 Transmission oil MTF (Manual Pos. 2 Transmission Fluid) 4 (3.8 Max refill) Additional parts for 0CL transmissions( Quattro Classic) N 10582108 WHT002429 409-070 Hexagon socket flat head bolt Pos. 7 Only For Transmission 0CL 409-070 Hexagon socket head bolt Pos. 8 Only For Transmission 0CL © 2022 Audi of America, Inc. 02 11 Page 9 of 13 All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Service Bulletin 0CK325446 325-100 Pos. 31 Gasket 01 Additional part for 0CK transmissions (Front Wheel Drive) 0CK301257A 325-081 Pos.13 Sealing Cap 01 Additional parts for 0CJ and 0HL transmissions (Quattro Ultra) 0CK325446 0CK301257A Order to VIN 325-100 Pos. 31 325-081 Pos.13 325-056 Pos. 25 Gasket Sealing Cap Radial shaft seal 01 01 01 Additional parts for 0DK transmissions (PHEV / Hybrid) 0CK325446 0DK 315 380 WHT 009 273 WHT 003 379 C 0CK 301 164 325-101 Pos. 31 325-060 Pos. 35 325-062 Pos.9 325-062 Pos. 11 321-065 Pos. 10 © 2022 Audi of America, Inc. Gasket Gasket for O-Ring O-Ring Gasket 01 01 01 02 01 Page 10 of 13 All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Service Bulletin 0CK 301 215 0CK 301 166 0DK 301 166A WHT 006 741 0DK 121 131 A N 91104601 0DK 972 921 321-065 Gasket Pos. 11 321-065 Gasket Pos. 12 325-063 Gasket Pos. 15 325-063 O-ring Pos. 16 325-063 Coolant adaptor with seal Pos. 18 325-063 Bolt, with polygon socket hd. Pos. 21 325-062 Double Grommet Pos. 7 Tool Number Tool Description VAS6100 Shop Crane T40123A with T40123/2 Dual Clutch Lifting Device with sleeve T40099 Pressure Stand T40100 Ruler VAS6087 Digital Depth Gauge T40288 Guide Pins - Gearbox - © 2022 Audi of America, Inc. 01 01 01 01 01 12 01 Page 11 of 13 All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Service Bulletin 10-222A/2 Engine Support Bridge - Additional Hooks T40323 Press Tool VW771 Slide Hammer Set T40155 Retaining Strap 10-222A/12 Engine/Gearbox Support Shackle VW637/2 Puller - Grease Cap VAS1978/14A Hot Air Blower (Component of VAS1978B) T40321 Support T40322A Cover T40305 Assembly Tool T40199 Oil Sump Assembly Pin VAS6122 Engine Bung Set Tools below are only required for the 0DK transmission PHEV Tool Number Tool Description T40412 Assembly Tool T40410 Lifting Device Additional Information All parts and service references provided in this TSB (2060242) are subject to change and/or removal. ©2022 Audi of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies, and its licensors. All rights are reserved to make changes at any time © 2022 Audi of America, Inc. Page 12 of 13 All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Service Bulletin without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites without the prior expressed written permission of the publisher. © 2022 Audi of America, Inc. Page 13 of 13 All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.