TSB_TRA102

Service Bulletin Details

Public Details for: TSB_TRA102

Technical service bulletin: ivt software logic improvement and/or ivt replacement - this bulletin provides the procedure to update the transmission control module (tcm) software logic and, if necessary, replace the intelligent variable tran


- 2021 - 2020 - 2019 -

Models from 2019
2019 KIA FORTE
GROUP
MODEL
TRA
2019-2021MY
Multiple Models
w/IVT
NUMBER
DATE
102
April 2022
TECHNICAL SERVICE BULLETIN
IVT SOFTWARE LOGIC IMPROVEMENT
AND/OR IVT REPLACEMENT
SUBJECT:
This bulletin provides the procedure to update the Transmission Control Module (TCM) software logic and, if
necessary, replace the Intelligent Variable Transmission (IVT) assembly on certain 2019-2021MY model
vehicles listed in the chart below, which may exhibit an MIL ON with the DTC(s) listed below and a lack/delay
in acceleration due to transmission slippage. To correct this concern, if necessary, apply the improved
software logic to the CVT system using the KDS ECU Upgrade function as described in this bulletin and replace
the IVT assembly. For confirmation that the latest reflash has been applied to a vehicle you are working on,
verify the ROM ID using the table on page 4.
Description of DTC(s):
P0730 – Incorrect Gear Ratio
P0731 – Gear 1 Incorrect Ratio
P0741 – Torque Converter Clutch Circuit Performance or Stuck Off
P0867 – Transmission fluid pressure
MY
Model
Production Date
2019-2021
Forte (BDm)
07/09/18 – 10/21/21
2020-2021
Soul (SK3)
11/15/18 – 03/21/21
2021
Seltos (SP2)
11/20/19 – 03/21/21
 NOTICE
If the vehicle previously had a TCM software upgrade or IVT replaced, confirm all procedures have
been followed correctly as noted in the Flowchart on page 2.
A printed copy is for reference only; publication information can be updated at any time.
Page 2 of 12
IVT SOFTWARE LOGIC IMPROVEMENT AND/OR IVT REPLACEMENT
Flowchart:
Vehicle In
DTC Stored
(Active, Pending or History)
(P0730, P0731, P0741, P0867)
TCM S/W
Upgrade
Available?
NO
Replace
IVT/CVT
Assembly
Initiate
Resetting Auto
Trans Adaptive
Values
procedure
YES
Perform
Perform
TCM S/W
Upgrade
'Oil-pressure
Characteristics
input (A/T
Replacement)
Vehicle Out
Complete
Auto Trans Adaptive Values
relearn procedure and
Verify the Auto Trans
Adaptive Values learning
was completed on the Data
Analysis screen with KDS.
Vehicle In DTC(s):
•
P0730 – Incorrect Gear Ratio
•
P0731 – Gear 1 Incorrect Ratio
•
P0741 – Torque Converter Clutch Circuit Performance or Stuck Off
•
P0867 – Transmission fluid pressure
 IMPORTANT
When replacing the IVT/CVT assembly, carefully follow the installation procedure outlined on KGIS
to complete the Auto Trans Adaptive Values learning procedure. Performing the ‘Oil-pressure
Characteristics Input’, refer to the IMPORTANT and NOTICE boxes on page 10. The adaptive values
learning procedure may require that the engine be shut OFF/ON multiple times until the values are
fully learned; start the vehicle, confirm the vehicle is idling in ‘Park’ without accelerator or brake
input and verify the ‘CVT Learning – P Range’ Current Data reads ‘ON’.
A Vehicle Diagnosis Number (VDN) must be created with at least one of the five (5) DTCs listed above,
prior to IVT replacement. If a VDN is not created, Parts Ordering and Warranty claim submission issues
WILL occur.
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: TRA102 Forte (BDm) Seltos (SK3) Soul (SP2) March 2022
Page 3 of 12
IVT SOFTWARE LOGIC IMPROVEMENT AND/OR IVT REPLACEMENT
ECU Upgrade Procedure:
To correct this condition, the ECU should be reprogrammed using the KDS
download, as described in this bulletin.
Upgrade Event Name
494. BD/BDM NU 2.0MPI ATK CVT/IVT DRIVING PERFORMANCE IMPROVEMENT
495. SK3 NU 2.0MPI ATK CVT/IVT DRIVING PERFORMANCE IMPROVEMENT
496. SP2 NU 2.0MPI ATK CVT/IVT DRIVING PERFORMANCE IMPROVEMENT
 NOTICE
•
Confirm a fully charged battery (12.3 volts or higher is necessary) is used or utilize a fully
charged jump starter box connected to the battery.
•
Ensure the KDS is sufficiently charged at 60% or higher prior to reflash.
•
All ECU upgrades must be performed with the ignition set to the ‘ON’ position unless otherwise
stated.
•
Damaged VCI II units should not be used and promptly replaced.
•
Be careful not to disconnect the VCI-II connected to the vehicle during the ECU upgrade
procedure.
•
DO NOT start the engine during ECU upgrade.
•
DO NOT turn the ignition key ‘OFF’ or interrupt the power supply during ECU upgrade.
•
When the ECU upgrade is completed, turn the ignition ‘OFF’ and wait 10 seconds before
starting the engine.
•
ONLY use approved ECU upgrade software designated for the correct application.
 IMPORTANT
It is recommended to ALWAYS check the Electronic Parts Catalog (EPC) to locate the ECU Part
Number respective to Auto/Manual Mode ROM IDs. DO NOT reference the parts label affixed to
the ECU.

Before attempting an ECU upgrade on any Kia model, make sure to first determine whether the
applicable model is equipped with an immobilizer
security system. Failure to follow proper
procedures may cause the PCM to become inoperative after the upgrade and any claims associated
with this repair may be subject to chargeback.
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: TRA102 Forte (BDm) Seltos (SK3) Soul (SP2) March 2022
Page 4 of 12
IVT SOFTWARE LOGIC IMPROVEMENT AND/OR IVT REPLACEMENT
ROM ID INFORMATION TABLE:
Upgrade Event #494 (BDm)
Model
Forte
(BDm)
EM
TM
IMMO
Nu 2.0L
MPI
CVT/IVT
Yes
Atkinson
ECU P/No.
39171 2ECA0
39171 2ECA1
39171 2ECB0
39171 2ECB1
39171 2ECD0
39171 2ECD1
39171 2ECD2
39171 2ECE0
39171 2ECE1
39171 2ECE2
39173 2ECA0
39173 2ECA1
39173 2ECB0
39173 2ECB1
39173 2ECD0
39173 2ECD1
39173 2ECD2
39173 2ECE0
39173 2ECE1
39173 2ECE2
ROM ID
Previous
New
CBD0N20NS0
CBD0N20NS1
CBD0N20NS2
CBD0N20NS3
CBD0N20NS4
CBD0N20NS5
CBD0N20NS6
CBD0N20NS7
CBD0N20NS8
CBD0N20NS9
Upgrade Event #495 (SK3)
Model
Soul
(SK3)
EM
TM
IMMO
Nu 2.0L
MPI
CVT/IVT
Yes
Atkinson
ECU P/No.
39171 2ELA0
39171 2ELA2
39171 2ELB0
39171 2ELC0
39171 2ELC1
39171 2ELC2
39173 2ELB0
39173 2ELC0
39173 2ELC1
39173 2ELC2
ROM ID
Previous
New
CSK0N20NS0
CSK0N20NS1
CSK0N20NS2
CSK0N20NS3
CSK0N20NS4
CSK0N20NS5
CSK0N20NS6
Upgrade Event #496 (SP2)
Model
EM
TM
IMMO
Seltos
(SP2)
(2WD)
Nu 2.0L
MPI
Seltos
(SP2)
(4WD)
Atkinson
CVT/IVT
ECU P/No.
ROM ID
Previous
New
39171 2EPT0
39171 2EPT2
39173 2EPT0
39173 2EPT2
CSP2N20NS0
CSP2N20NS1
CSP2N20NS2
CSP2N20NS3
CSP2N20NS4
CSP2N20NS5
39171 2EPV0
39171 2EPV2
39173 2EPV0
39173 2EPV2
CSP4N20NS0
CSP4N20NS1
CSP4N20NS2
CSP4N20NS3
CSP4N20NS4
CSP4N20NS5
Yes
To verify the vehicle is affected, be sure to check the Calibration Identification of the vehicle's ECM ROM ID
and reference the Information Table as necessary.
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: TRA102 Forte (BDm) Seltos (SK3) Soul (SP2) March 2022
Page 5 of 12
IVT SOFTWARE LOGIC IMPROVEMENT AND/OR IVT REPLACEMENT
 NOTICE
Prior to performing the ECU upgrade, be sure to check that the KDS is fully charged.
1.
Connect the VCI-II to the OBD-II connector,
located
under
the
driver’s
side
of
the
instrument panel.
 NOTICE
The ECU upgrade function on KDS
operates wirelessly. It is not necessary
to perform the upgrade via USB cable.
2.
With the ignition ON, turn ON the KDS tablet.
Select ‘KDS’ from the home screen.
Confirm communication with VCI (A) and then
configure the vehicle (B) using the ‘AUTO VIN’
(C) feature.
B
A
C
4.
Select ‘ECU Upgrade’.
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: TRA102 Forte (BDm) Seltos (SK3) Soul (SP2) March 2022
Page 6 of 12
IVT SOFTWARE LOGIC IMPROVEMENT AND/OR IVT REPLACEMENT
5.
The KDS will check the server for recently
uploaded
Events
and
then
automatically
download Upgrade Event #494 (BDm), #495
(SK3) or #496 (SP2).
 NOTICE
The vehicle must be identified in
Vehicle Selection to download an
Event for that vehicle.
6.
KDS
screenshot
shown
above
is
for
demonstration purposes only. Events shown in
screenshot are not applicable to this bulletin.
Select Auto Mode.
CAUTION
Do NOT attempt to perform a Manual
Mode upgrade UNLESS Auto Mode
fails. Always follow the instructions
given on the KDS in either Auto or
Manual mode.
Select the CVT system under the System
selection menu.
Touch ID Check (D) and confirm that the latest
D
update is available.
Select Upgrade Event #494 (BDm), #495 (SK3)
or #496 (SP2), and select Upgrade to continue.
The ECU upgrade will begin and the progress
of the upgrade will appear on the bar graph.
E
Upgrade part (1/2) (E) will download the
upgrade event to the VCI-II. Upgrade part (2/2)
(F) will upgrade the ECU.
CAUTION
F
Do not touch the system buttons (like
‘Back’,
‘Home’,
‘etc.’)
while
performing ECU Upgrade.
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: TRA102 Forte (BDm) Seltos (SK3) Soul (SP2) March 2022
Page 7 of 12
IVT SOFTWARE LOGIC IMPROVEMENT AND/OR IVT REPLACEMENT
9.
If a “Communication Fail” screen appears, verify
that the VCI-II and KDS are communicating
properly. Select ‘OK’ and restart the procedure
from step 4.
 NOTICE
If an error notice continues to appear
or
if
the
upgrade
cannot
be
performed, DO NOT disconnect the
KDS/VCI-II. Contact GIT America Help
Desk at (888) 542-4371 or Techline.
10.
When instructed on the KDS, turn the ignition
OFF for ten (10) seconds then back on. Select
‘OK’ to continue.
11.
Once the upgrade is complete, select ‘OK’ to
finalize the procedure.
12.
When prompted, select ‘YES’ to check for
Diagnostic Trouble Codes (DTC) and erase any
DTCs stored such as EPS, ESC, and TPMS that
may have been set during the upgrade.
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: TRA102 Forte (BDm) Seltos (SK3) Soul (SP2) March 2022
Page 8 of 12
IVT SOFTWARE LOGIC IMPROVEMENT AND/OR IVT REPLACEMENT
13.
Initiate the ‘Resetting Auto Trans Adaptive
Values’ procedure with KDS.
14.
Complete the ‘Auto Trans Adaptive Values’
relearn procedure.
Note: For additional information regarding TCM
Adaptive Values Learning, refer to the “IVT →
IVT Control Systems → Repair procedures”
chapter in the applicable Shop Manual on KGIS.
15.
On the KDS home menu, enter the CVT module
‘Data Analysis’ screen and verify the ‘Auto
Trans Adaptive Values’ learning was completed
on the Data Analysis screen with KDS.
Learning
complete
Note: The adaptive values learning procedure
may require that the engine be shut OFF/ON
multiple times until the values are fully learned;
start the vehicle, confirm the vehicle is idling in
‘Park’ without accelerator or brake input and
verify the ‘CVT Learning – P Range’ Current
Data reads ‘ON’.
16.
Start the engine to confirm proper operation of
the vehicle.
Learning
complete
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: TRA102 Forte (BDm) Seltos (SK3) Soul (SP2) March 2022
Page 9 of 12
IVT SOFTWARE LOGIC IMPROVEMENT AND/OR IVT REPLACEMENT
Manual Upgrade Procedure:
 NOTICE
The manual upgrade should ONLY be performed if the automatic upgrade fails.
If the automatic upgrade fails, turn the ignition ‘OFF’ for about 10 seconds then place it back in
the ‘ON’ position to reset the control unit BEFORE performing manual upgrade.
See table below for ‘Manual Mode’ passwords.
Manual Mode ECU Upgrade Passwords
Menu
Password
BD/BDM NU 2.0MPI ATK CVT/IVT : 39171/3-2ECA0/A1/B0/B1/D0/D1/D2/E0/E1/E2
9171
SK3 NU 2.0MPI ATK CVT/IVT : 39171/3-2ELA0/A2/B0/C0/C1/C2
3201
SP2 NU 2.0MPI ATK CVT/IVT (2WD) : 39171/3-2EPT0/T2
1320
SP2 NU 2.0MPI ATK CVT/IVT (4WD) : 39171/3-2EPV0/T2
1321
1.
Within the ECU Upgrade screen displayed, select Manual Mode.
2.
Select the CVT system under the System selection menu. Select Upgrade Event #494 (BDm), #495
(SK3) or #496 (SP2) and select Upgrade to continue.
3.
Select the appropriate control unit part number with reference to the ROM ID Information Table on
page 3, and select OK.
4.
Enter the appropriate password from the Manual Mode password table above and select OK.
5.
The upgrade will begin and the progress of the upgrade will appear on the bar graph.
6.
When instructed on the KDS, turn the ignition OFF for ten (10) seconds then back on. Select OK.
7.
Once the upgrade is complete, select OK to finalize the procedure.
8.
When prompted, select YES to check for Diagnostic Trouble Codes (DTC) and erase any DTCs stored
such as EPS, ESC, and TPMS that may have been set during the upgrade.
9.
Start the engine to confirm proper operation of the vehicle.
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: TRA102 Forte (BDm) Seltos (SK3) Soul (SP2) March 2022
Page 10 of 12
IVT SOFTWARE LOGIC IMPROVEMENT AND/OR IVT REPLACEMENT
IVT Replacement Procedure:
1.
Replace the IVT assembly by referring to the
“2.0 MPI NU (ATKINSON) → Intelligent Variable
Transmission
(IVT)
System
(Continuous
Variable Transmission) → Intelligent Variable
Transmission → Repair procedures” chapter in
the applicable Shop Manual on KGIS.
 IMPORTANT
Transmission cooler requires flushing
for Seltos (SP2) and Soul (SK3).
Flushing for Forte (BDm) is not
required as it features a cooler/heater
system.
 IMPORTANT
1.
First initiate the ‘Resetting Auto
Trans
Adaptive
Values’
procedure on the KDS.
Learning
complete
2. Then, perform the ‘Oil-pressure
Characteristics
input
(A/T
Replacement)’ procedure on the
KDS, select ‘OK’.
3. Complete
the
‘Auto
Trans
Adaptive
Values’
relearn
procedure. Conditions: IG “ON”,
gear in “P”, brake “OFF”, IVTF
temperature 86°F-176°F.
4. On the KDS home menu, enter
the CVT module ‘Data Analysis’
screen and confirm the Adaptive
Values have learned*.
Learning
complete
 NOTICE
The adaptive values learning procedure may require that the engine be shut OFF/ON
multiple times until the values are fully learned; start the vehicle, confirm the vehicle is idling
in ‘Park’ without accelerator or brake input and verify the ‘CVT Learning – P Range’ Current
Data reads ‘ON’.
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: TRA102 Forte (BDm) Seltos (SK3) Soul (SP2) March 2022
Page 11 of 12
IVT SOFTWARE LOGIC IMPROVEMENT AND/OR IVT REPLACEMENT
AFFECTED VEHICLE RANGE:
MY
Model
Production Date
2019-2020
Forte (BDm)
07/09/18 – 04/02/20
2020-2021
Soul (SK3)
11/24/18 – 04/17/20
2021
Seltos (SP2)
11/20/19 – 04/10/20
Figure
Comments
REQUIRED TOOL:
Tool Name
KDS
Kia Diagnostic System
REQUIRED PART:
Model
Part Name
Forte (BDm)
Soul (SK3)
Seltos (SP2)
CVT/IVT
Assembly
Seltos (SP2)
BDm)
ALL*
Qty.
48000 2H351QQKR
1
48000 2H353QQKR
48000 2H751QQKR
AWD
(Except
Figure
48000 2H300QQKR
FWD
ALL
P/N (Remanufactured)
Transmission
Cooler Flush
IVT Fluid
SP-CVT1
UM013 CH060
UM018 CH130
1
N/A
Up to
7 Qts.
*May NOT be claimed if a new CVT/IVT assembly was shipped with P/N ending in QQK.
A Vehicle Diagnosis Number (VDN) must be created with at least one of the five (5) DTCs listed on page 2,
prior to IVT replacement. If a VDN is not created, Parts Ordering and Warranty claim submission issues WILL
occur.
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: TRA102 Forte (BDm) Seltos (SK3) Soul (SP2) March 2022
Page 12 of 12
IVT SOFTWARE LOGIC IMPROVEMENT AND/OR IVT REPLACEMENT
WARRANTY INFORMATION:
N Code: D34 C Code: ZZ3
Model
Claim
Causal
Type
P/N
Qty.
Repair
Labor Op
Op
Replacement
Description
Code
Time
P/N
DTC Check + IVT Replacement
48000F09
Qty.
3.2
M/H
DTC Check + TCM S/W
48000
BDm
2H300
0
Upgrade + TCM Learning
(Success)
48000F00
3.3
M/H
48000 2H300QQKR
1
+ IVT Replacement
DTC Check + TCM S/W
Upgrade + TCM Learning (Fail)
48000F05
+ IVT Replacement
DTC Check + IVT Replacement
48000F10
3.4
M/H
3.0
M/H
DTC Check + TCM S/W
48000
SK3
2H351
0
Upgrade + TCM Learning
(Success)
48000F01
3.1
48000 2H351QQKR
M/H
UM013 CH060
1
+ IVT Replacement
DTC Check + TCM S/W
Upgrade + TCM Learning (Fail)
48000F06
+ IVT Replacement
W
DTC Check + IVT Replacement
48000F11
3.2
M/H
3.1
M/H
DTC Check + TCM S/W
SP2
48000
(FWD)
2H353
0
Upgrade + TCM Learning
(Success)
48000F02
3.2
48000 2H353QQKR
M/H
UM013 CH060
1
+ IVT Replacement
DTC Check + TCM S/W
Upgrade + TCM Learning (Fail)
48000F07
+ IVT Replacement
DTC Check + IVT Replacement
48000F12
3.3
M/H
3.6
M/H
DTC Check + TCM S/W
SP2
48000
(AWD)
2H751
0
Upgrade + TCM Learning
(Success)
48000F03
3.7
48000 2H751QQKR
M/H
UM013 CH060
1
+ IVT Replacement
DTC Check + TCM S/W
Upgrade + TCM Learning (Fail)
+ IVT Replacement
48000F08
3.8
M/H
Note: A Vehicle Diagnosis Number (VDN) must be created with at least one of the five (5) DTCs listed on
page 2, prior to IVT replacement. If a VDN is not created, Parts Ordering and Warranty claim submission
issues WILL occur. Use sublet code ‘X1’ and manually enter the reimbursement expense for UM018 CH130
SP-CVT1 fluid (up to 7qts.) for a total reimbursement cost of $81.90. Refer to Warranty Bulletin 2020-30 for
claim submission procedures.
NOTE: You may receive a transmission with a part number ending in “QQK” when a part number ending in
“QQKR” was ordered. Both part numbers are interchangeable and acceptable in the warranty system.
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: TRA102 Forte (BDm) Seltos (SK3) Soul (SP2) March 2022


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