No. 07-22

Service Bulletin Details

Public Details for: No. 07-22

Information on the symptom- based workshop manual: rough running engine and engine indicator light has come on. Re-programing dme control unit.


- 2021 - 2020 - 2019 -

Models from 2021
2021 PORSCHE MACAN
Models from 2020
2020 PORSCHE MACAN
Models from 2019
2019 PORSCHE MACAN
Symptom-based workshop manual
Service
07/22
ENU
2470
2
Engine Symptom – Rough-Running Engine and Engine Indicator Light has Come On:
Re-Programming DME Control Unit (SY 07/22)
Change overview
Version
Date
Change
0
04/12/2022
First publication
– Replaces Technical Information SY 55/20
Model Line:
Macan (95B)
Model Year:
As of 2019 up to 2021
Equipment:
2.0-liter 4-cylinder petrol engine (engine type: EA888)
Concerns:
Engine electronics (DME) control unit
Symptom:
Due to a software error in the DME control unit, the engine on the affected vehicles may experience rough
running while driving at engine speeds near the idle range.
At least one of the following fault codes is stored in the fault memory of the DME control unit:
•
•
P001100 Intake camshaft adjustment, bank 1 – setpoint position not reached (003A16)
P001400 Exhaust camshaft adjustment, bank 1 – setpoint position not reached (003A15)
Cause:
The adaptation values for camshaft control are out of tolerance.
Remedial
Action:
In the event of a customer complaint, re-program the DME control unit.
Information
After programming the DME control unit, perform a test drive over various engine speed and load ranges.
If the fault occurs again during or after the test drive, the camshaft will also need to be checked for
excessive axial play.
This may well be the case, particularly in vehicles produced from the production period of March 2021 up
to and including August 2021.
Tool required for programming the DME control unit
Tool:
•
•
9900 - 9900 - PIWIS Tester 3 with PIWIS Tester software version 40.785.090 (or higher)
installed.
Battery charger with a current rating of at least 90 A, e.g. VAS 5908 battery charger 90A.
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For further information about the battery chargers to be used, see the corresponding Workshop Manual.
 Workshop Manual '270689 Charging vehicle electrical system battery'
Preliminary work
NOTICE
Fault entry in the fault memory and control unit programming aborted due to low voltage.
•
Increased current draw during diagnosis or control unit programming can cause a drop in voltage, which
can result in one or more fault entries and the abnormal termination of the programming process.

Before starting control unit programming, connect a suitable battery charger with a current rating of at
least 90 A to the vehicle.
NOTICE
Control unit programming will be aborted if the WLAN connection is unstable.
•
An unstable WiFi connection can interrupt communication between the PIWIS Tester and the vehicle
communication module (VCI). As a result, control unit programming may be aborted.

During control unit programming, always connect the PIWIS Tester to the vehicle communication module
(VCI) via the USB cable.
NOTICE
Control unit programming will be aborted if the vehicle key is not recognized.
•
If the driver's key is not recognized in vehicles with Porsche Entry & Drive, programming cannot be started
or will be interrupted.

Switch on the ignition using the original driver’s key. To do this, replace the control unit in the ignition lock
with the original driver’s key if necessary.
Work Procedure: 1
Carry out general preliminary work for control unit programming as described in  Workshop
Manual '9X00IN Basic instructions and procedure for control unit programming – section on
"Preliminary work"'.
Re-programming DME control unit
NOTICE
Use of a PIWIS Tester software version that is older than the specified version.
•
Measure is ineffective

Always use the specified version or a higher version of the PIWIS Tester software for control unit
programming or coding.
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Work
Procedure:
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Information
It is imperative that the PIWIS Tester remains online during control unit programming so that backup documentation of the software versions installed on the control units before and after programming is sent
to the Porsche After Sales systems.
The total time required for control unit programming is approx. 13 minutes.
1
The basic procedure for programming a control unit is described in the Workshop Manual 
Workshop Manual '9X00IN Basic instructions and procedure for control unit programming using the
PIWIS Tester - section on “Programming”'.
Specific information on control unit programming in the context of this Technical Information:
Required PIWIS Tester software version:
40.785.090 (or higher)
Type of control unit programming:
Control unit programming using the 'Automatic
programming' function of the DME control unit.
'Engine electronics (DME)' control unit –
'Coding/programming' menu – 'Automatic
programming' function.
Read and follow the information and instructions
on the PIWIS Tester during the guided
programming sequence.
During the programming sequence, the DME
control unit is re-programmed and then automaticallyre-coded.
Programming sequence:
Do not interrupt programming and coding.
Once the control units have been programmed and
coded, you will be prompted to switch the ignition off
and then back on again after a certain waiting time.
Backup documentation of the new software versions
is then performed.
Programming time (approx):
13 minutes
Data record (software part number and
software version) programmed for the
DME control unit during programming:
See the  Technical Information '9X00IN Overview
of programmed software versions' section.
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Procedure in the event of error messages
appearing during the programming
sequence:
 Workshop Manual '9X00IN Basic instructions and
Procedure in the event of abnormal
termination of control unit programming:
Repeat control unit programming by restarting
programming.
procedure for control unit programming using the
PIWIS Tester - section on “Fault finding"'.
Overview of the programmed DME software versions
Overview:
Information
The software part number and software version of the programmed data record are based on the
specified PIWIS Tester software version. Please note that this may be different in a higher version.
Model year 2019:
Exhaust emission
standard
Control unit
Software part No.
Software version
C6B without RDE
(M No. 7CM)
DME
95B906259G
0011
EU 6 AG/H/I
(M No. 7CP)
DME
95B906259AB
0002
EU 6 Plus / EU 4 or
EOBD or CRT
(M No. 7MM/7GH)
DME
95B906259T
0002
LEV3 / Tier3 70
(M No. 7CE)
DME
95B906259AA
0003
Exhaust emission
standard
Control unit
Software part No.
Software version
C6B without RDE
(M No. 7CM)
DME
95B906259G
0012
EU 6 DG
(M No. 4BF)
DME
95B906259F
0007
EU 6 Plus / EU 4 or
EOBD or CRT
(M No. 7MM/7GH)
DME
95B906259J
0009
LEV3 / Tier3 70
(M No. 7CE)
DME
95B906259H
0007
Model year 2020:
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Model year 2021:
Exhaust emission
standard
Control unit
Software part No.
Software version
C6B without RDE
(M No. 7CM)
DME
95B906259G
0012
EU6 AP
(M No. 4BI)
DME
95B906259R
0003
EU 6 DG
(M No. 4BF)
DME
95B906259F
0007
EU 6 Plus / EU 4 or
EOBD or CRT
(M No. 7MM/7GH)
DME
95B906259J
0009
LEV3 / Tier3 70
(M No. 7CE)
DME
95B906259S
0003
Concluding work following control unit programming
Work Procedure: 1
Perform throttle valve adaptation.
1.1
Select the 'DME' control unit in the control unit selection screen ('Overview' menu) and press
•F12“ ('Next') to confirm your selection.
1.2
Once the DME control unit has been found and is displayed in the overview, select the 'Maintenance/repairs' menu.
1.3
Select menu item  'Adaptations' and
confirm your selection by pressing •F12“
('Next')  DME adaptations.
DME adaptations
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1.4
Comply with the displayed preconditions and
press •F12“ ('Next') to confirm  Adaptation preconditions.
Adaptation preconditions
1.5
Select the  'Throttle valve adaptation'
function so that the corresponding text line
turns blue and press •F8“ (‘Start’) to start
throttle valve adaptation  Throttle valve
adaptation.
1.6
Follow the instructions on the PIWIS Tester
while throttle valve adaptation is being
performed.
Once throttle valve adaptation is complete, a
tick will appear in the "Value" field on the PIWIS
Tester display.
Throttle valve adaptation
If throttle valve adaptation is not completed successfully, adaptation must be repeated.
1.7
2
Press •F8“ ('Stop') to end throttle valve adaptation.
Perform radiator shutter adaptation.
2.1
Select the  'Radiator shutter adaptation'
function so that the corresponding text line
turns blue and then press •F8“ ('Start') to
start radiator shutter adaptation  Radiator
shutter adaptation.
2.2
Follow the instructions on the PIWIS Tester
while radiator shutter adaptation is being
performed  PIWIS instructions.
Once adaptation is complete, a tick will
appear in the "Value" field on the PIWIS Tester
display.
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Radiator shutter adaptation
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If radiator shutter adaptation is not
completed successfully, the adaptation must
be repeated.
2.3
End radiator shutter adaptation by pressing
•F8“ ('Stop').
2.4
Press •F11“ ('Back') to return to the start
page of the  'Maintenance/repairs'
menu.
PIWIS instructions
2.5
Select the  'Overview' menu to return to
the control unit selection screen  Control
unit selection.
3
Carry out other general concluding work for control
unit programming as described in  Workshop
Manual '9X00IN Basic instructions and procedure
for control unit programming using the PIWIS Tester
- section on "Concluding work"'.
4
Perform a test drive over various engine speed and
load ranges.
Control unit selection
Information
If the fault occurs again during or after the test drive, the camshaft will also need to be checked for
excessive axial play. This may well be the case, particularly in vehicles produced from the production
period of March 2021 up to and including August 2021.  Technical Information '9X00IN Checking
axial play of camshaft'
Checking axial play of camshaft
Information
"Indirectly" check whether the axial play of the intake camshaft is outside of the tolerance range by
checking for any signs of wear on the actuator for the camshaft controller or the camshaft itself.
Work Procedure: 1
Remove the actuator for the camshaft controller of the intake camshaft.
For instructions, see:
 Workshop Manual '153919 Removing and installing camshaft controller actuator (R4)'
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Check the actuator for the camshaft controller of the
intake camshaft for scoring and seizure marks.
2.1
If the actuator for the camshaft controller of
the intake camshaft does not  Appearance
of scoring and seizure marks on the actuator
for the camshaft controller -1- have any
scoring or seizure marks, check the intake
camshaft actuator and the intake camshaft
itself for scoring and seizure marks as well.
To do this, continue with Step 3.
2.2
If the actuator for the camshaft controller
Appearance of scoring and seizure marks
of the intake camshaft  Appearance of
on
the actuator for the camshaft controller
scoring and seizure marks on the actuator
for the camshaft controller -2- has scoring or seizure marks, continue with  Technical Information '153919 Replacing intake camshaft'.
3
Remove the intake camshaft actuator.
For instructions, see:
 Workshop Manual '158419 Removing and installing camshaft actuator'
4
Check the intake camshaft actuator for scoring and seizure marks.
Information
The axial play of the intake camshaft is not guaranteed if the spacer of the intake camshaft actuator
shows signs of wear.
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Check the intake camshaft for scoring and seizure
marks.
5.1
If the intake camshaft and the actuator do
not have scoring or seizure marks, the fault
will need to be located and remedied another
way. In this case, discuss and agree on how
to proceed with the your contact person at
Technical Support. For information on the
subsequent work required for completing
the vehicle, see  Technical Information
'158419 Concluding work after checking
or replacing the intake camshaft'.
5.2
If the intake camshaft or the actuator has
scoring or seizure marks, continue with 
Technical Information '158419 Replacing
intake camshaft'.
Appearance of scoring and seizure
marks on the camshaft actuator
Replacing intake camshaft
Work Procedure: 1
Replace the intake camshaft and damaged accessories.
For instructions, see:
 Workshop Manual '158219 Removing and installing cylinder head cover'
Required parts and tools
Parts Info:
Required Parts Info:
Part No.
Designation
– Location
Number
9A714511320
 Seal
– Vacuum pump
2 ea.
9A710351710
 Seal
– Oil separator
1 ea.
N 91232801
 Collared cheese head bolt with hexagon socket
head, M6 x 52
– Bearing saddle
6 ea.
N 10451409
 Internal hexagon round countersunk screw,
self-locking, M6 x 16
– Bearing saddle
6 ea.
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Materials:
Tool:
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PAF105540
 Countersunk screw, M6 x 35
– Cylinder head cover
22 ea.
WHT005184
 O-ring, 31 x 2
– High-pressure pump
1 ea.
PAF108682
 Internal serration screw, M8 x 22
– High-pressure pump
2 ea.
9A7109021
 Camshaft
– Intake
1 ea.
95810925911
 Magnet
– Intake camshaft
1 ea.
95810358300
 Seal
– Magnet
1 ea.
N 10451409
 Internal hexagon round countersunk screw,
self-locking, M6 x 16
– Magnet
3 ea.
Required materials (usually already available at the Porsche dealer):
Part No.
Designation
Quantity
00004330510
 Sealing compound (1 tube)
5 grams/ 0.18 oz
•
•
•
•
•
•
•
•
•
•
•
•
T10352C - T10352C - Assembly tool
T10352/4 - T10352/4 - Assembly tool
VAS 6890 - Spring band clamp pliers
T10352C - T10352C - Assembly tool
T10352/4 - T10352/4 - Assembly tool
VAS 6079 - Dial gauge
T10170A - T10170A - Dial gauge adapter
T40243 - T40243 - Lever
T40267 - T40267 - Staking tool
T40011 - T40011 - Staking pin
T40271 - T40271 - Camshaft clamp
T40266 - T40266 - Adapter
Concluding work after checking or replacing intake camshaft
Work Procedure: 1
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Install camshaft actuator.
For instructions, see:
 Workshop Manual '158419 Removing and installing camshaft actuator'
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Install actuator for the camshaft controller of the intake camshaft.
For instructions, see:
 Workshop Manual '153919 Removing and installing camshaft controller actuator (R4)'
Invoicing
For documentation and invoicing in the event of a guarantee, state the work items required depending on
the scope of work and the specified PCSS encryption in the warranty claim:
APOS
Labor operation
15050141
Checking intake camshaft
15821940
Removing and installing cylinder head cover
24702541
Re-programming DME control unit
15390141
Checking camshaft controller actuator
I No.
PCSS encryption:
Location (FES5)
24700
DME control unit
Damage type (SA4)
1134
Programming error
References:
 Workshop Manual '9X00IN Basic instructions and procedure for control unit programming using the
PIWIS Tester'
 Workshop Manual '153919 Removing and installing camshaft controller actuator (R4)'
 Workshop Manual '158219 Removing and installing cylinder head cover'
 Workshop Manual '158419 Removing and installing camshaft actuator'
Important Notice: Technical Bulletins issued by Porsche Cars North America, Inc. are intended only for use by professional automotive technicians who have attended Porsche service training
courses. They are written to inform those technicians of conditions that may occur on some Porsche vehicles, or to provide information that could assist in the proper servicing of a vehicle. Porsche special
tools may be necessary in order to perform certain operations identified in these bulletins. Use of tools and procedures other than those Porsche recommends in these bulletins may be detrimental to the
safe operation of your vehicle, and may endanger the people working on it. Properly trained Porsche technicians have the equipment, tools, safety instructions, and know-how to do the job properly and
safely. Part numbers listed in these bulletins are for reference only. The work procedures updated electronically in the Porsche PIWIS diagnostic and testing device take precedence and, in the event of a
discrepancy, the work procedures in the PIWIS Tester are the ones that must be followed.
© 2022 Porsche Cars North America, Inc.
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