No. 07-22
Service Bulletin Details
Public Details for: No. 07-22
Information on the symptom- based workshop manual: rough running engine and engine indicator light has come on. Re-programing dme control unit.
Models from 2021
2021 PORSCHE MACAN |
Models from 2020
2020 PORSCHE MACAN |
Models from 2019
2019 PORSCHE MACAN |
Symptom-based workshop manual Service 07/22 ENU 2470 2 Engine Symptom – Rough-Running Engine and Engine Indicator Light has Come On: Re-Programming DME Control Unit (SY 07/22) Change overview Version Date Change 0 04/12/2022 First publication – Replaces Technical Information SY 55/20 Model Line: Macan (95B) Model Year: As of 2019 up to 2021 Equipment: 2.0-liter 4-cylinder petrol engine (engine type: EA888) Concerns: Engine electronics (DME) control unit Symptom: Due to a software error in the DME control unit, the engine on the affected vehicles may experience rough running while driving at engine speeds near the idle range. At least one of the following fault codes is stored in the fault memory of the DME control unit: • • P001100 Intake camshaft adjustment, bank 1 – setpoint position not reached (003A16) P001400 Exhaust camshaft adjustment, bank 1 – setpoint position not reached (003A15) Cause: The adaptation values for camshaft control are out of tolerance. Remedial Action: In the event of a customer complaint, re-program the DME control unit. Information After programming the DME control unit, perform a test drive over various engine speed and load ranges. If the fault occurs again during or after the test drive, the camshaft will also need to be checked for excessive axial play. This may well be the case, particularly in vehicles produced from the production period of March 2021 up to and including August 2021. Tool required for programming the DME control unit Tool: • • 9900 - 9900 - PIWIS Tester 3 with PIWIS Tester software version 40.785.090 (or higher) installed. Battery charger with a current rating of at least 90 A, e.g. VAS 5908 battery charger 90A. AfterSales Apr 12, 2022 Page 1 of 11 2 Service 2470 ENU 07/22 Symptom-based workshop manual For further information about the battery chargers to be used, see the corresponding Workshop Manual. Workshop Manual '270689 Charging vehicle electrical system battery' Preliminary work NOTICE Fault entry in the fault memory and control unit programming aborted due to low voltage. • Increased current draw during diagnosis or control unit programming can cause a drop in voltage, which can result in one or more fault entries and the abnormal termination of the programming process. Before starting control unit programming, connect a suitable battery charger with a current rating of at least 90 A to the vehicle. NOTICE Control unit programming will be aborted if the WLAN connection is unstable. • An unstable WiFi connection can interrupt communication between the PIWIS Tester and the vehicle communication module (VCI). As a result, control unit programming may be aborted. During control unit programming, always connect the PIWIS Tester to the vehicle communication module (VCI) via the USB cable. NOTICE Control unit programming will be aborted if the vehicle key is not recognized. • If the driver's key is not recognized in vehicles with Porsche Entry & Drive, programming cannot be started or will be interrupted. Switch on the ignition using the original driver’s key. To do this, replace the control unit in the ignition lock with the original driver’s key if necessary. Work Procedure: 1 Carry out general preliminary work for control unit programming as described in Workshop Manual '9X00IN Basic instructions and procedure for control unit programming – section on "Preliminary work"'. Re-programming DME control unit NOTICE Use of a PIWIS Tester software version that is older than the specified version. • Measure is ineffective Always use the specified version or a higher version of the PIWIS Tester software for control unit programming or coding. Apr 12, 2022 Page 2 of 11 AfterSales Service Symptom-based workshop manual Work Procedure: 07/22 ENU 2470 2 Information It is imperative that the PIWIS Tester remains online during control unit programming so that backup documentation of the software versions installed on the control units before and after programming is sent to the Porsche After Sales systems. The total time required for control unit programming is approx. 13 minutes. 1 The basic procedure for programming a control unit is described in the Workshop Manual Workshop Manual '9X00IN Basic instructions and procedure for control unit programming using the PIWIS Tester - section on “Programming”'. Specific information on control unit programming in the context of this Technical Information: Required PIWIS Tester software version: 40.785.090 (or higher) Type of control unit programming: Control unit programming using the 'Automatic programming' function of the DME control unit. 'Engine electronics (DME)' control unit – 'Coding/programming' menu – 'Automatic programming' function. Read and follow the information and instructions on the PIWIS Tester during the guided programming sequence. During the programming sequence, the DME control unit is re-programmed and then automaticallyre-coded. Programming sequence: Do not interrupt programming and coding. Once the control units have been programmed and coded, you will be prompted to switch the ignition off and then back on again after a certain waiting time. Backup documentation of the new software versions is then performed. Programming time (approx): 13 minutes Data record (software part number and software version) programmed for the DME control unit during programming: See the Technical Information '9X00IN Overview of programmed software versions' section. AfterSales Apr 12, 2022 Page 3 of 11 2 Service 2470 ENU Symptom-based workshop manual 07/22 Procedure in the event of error messages appearing during the programming sequence: Workshop Manual '9X00IN Basic instructions and Procedure in the event of abnormal termination of control unit programming: Repeat control unit programming by restarting programming. procedure for control unit programming using the PIWIS Tester - section on “Fault finding"'. Overview of the programmed DME software versions Overview: Information The software part number and software version of the programmed data record are based on the specified PIWIS Tester software version. Please note that this may be different in a higher version. Model year 2019: Exhaust emission standard Control unit Software part No. Software version C6B without RDE (M No. 7CM) DME 95B906259G 0011 EU 6 AG/H/I (M No. 7CP) DME 95B906259AB 0002 EU 6 Plus / EU 4 or EOBD or CRT (M No. 7MM/7GH) DME 95B906259T 0002 LEV3 / Tier3 70 (M No. 7CE) DME 95B906259AA 0003 Exhaust emission standard Control unit Software part No. Software version C6B without RDE (M No. 7CM) DME 95B906259G 0012 EU 6 DG (M No. 4BF) DME 95B906259F 0007 EU 6 Plus / EU 4 or EOBD or CRT (M No. 7MM/7GH) DME 95B906259J 0009 LEV3 / Tier3 70 (M No. 7CE) DME 95B906259H 0007 Model year 2020: Apr 12, 2022 Page 4 of 11 AfterSales Service Symptom-based workshop manual 07/22 ENU 2470 2 Model year 2021: Exhaust emission standard Control unit Software part No. Software version C6B without RDE (M No. 7CM) DME 95B906259G 0012 EU6 AP (M No. 4BI) DME 95B906259R 0003 EU 6 DG (M No. 4BF) DME 95B906259F 0007 EU 6 Plus / EU 4 or EOBD or CRT (M No. 7MM/7GH) DME 95B906259J 0009 LEV3 / Tier3 70 (M No. 7CE) DME 95B906259S 0003 Concluding work following control unit programming Work Procedure: 1 Perform throttle valve adaptation. 1.1 Select the 'DME' control unit in the control unit selection screen ('Overview' menu) and press •F12“ ('Next') to confirm your selection. 1.2 Once the DME control unit has been found and is displayed in the overview, select the 'Maintenance/repairs' menu. 1.3 Select menu item 'Adaptations' and confirm your selection by pressing •F12“ ('Next') DME adaptations. DME adaptations AfterSales Apr 12, 2022 Page 5 of 11 2 Service 2470 ENU Symptom-based workshop manual 07/22 1.4 Comply with the displayed preconditions and press •F12“ ('Next') to confirm Adaptation preconditions. Adaptation preconditions 1.5 Select the 'Throttle valve adaptation' function so that the corresponding text line turns blue and press •F8“ (‘Start’) to start throttle valve adaptation Throttle valve adaptation. 1.6 Follow the instructions on the PIWIS Tester while throttle valve adaptation is being performed. Once throttle valve adaptation is complete, a tick will appear in the "Value" field on the PIWIS Tester display. Throttle valve adaptation If throttle valve adaptation is not completed successfully, adaptation must be repeated. 1.7 2 Press •F8“ ('Stop') to end throttle valve adaptation. Perform radiator shutter adaptation. 2.1 Select the 'Radiator shutter adaptation' function so that the corresponding text line turns blue and then press •F8“ ('Start') to start radiator shutter adaptation Radiator shutter adaptation. 2.2 Follow the instructions on the PIWIS Tester while radiator shutter adaptation is being performed PIWIS instructions. Once adaptation is complete, a tick will appear in the "Value" field on the PIWIS Tester display. Apr 12, 2022 Page 6 of 11 AfterSales Radiator shutter adaptation Symptom-based workshop manual Service 07/22 ENU 2470 2 If radiator shutter adaptation is not completed successfully, the adaptation must be repeated. 2.3 End radiator shutter adaptation by pressing •F8“ ('Stop'). 2.4 Press •F11“ ('Back') to return to the start page of the 'Maintenance/repairs' menu. PIWIS instructions 2.5 Select the 'Overview' menu to return to the control unit selection screen Control unit selection. 3 Carry out other general concluding work for control unit programming as described in Workshop Manual '9X00IN Basic instructions and procedure for control unit programming using the PIWIS Tester - section on "Concluding work"'. 4 Perform a test drive over various engine speed and load ranges. Control unit selection Information If the fault occurs again during or after the test drive, the camshaft will also need to be checked for excessive axial play. This may well be the case, particularly in vehicles produced from the production period of March 2021 up to and including August 2021. Technical Information '9X00IN Checking axial play of camshaft' Checking axial play of camshaft Information "Indirectly" check whether the axial play of the intake camshaft is outside of the tolerance range by checking for any signs of wear on the actuator for the camshaft controller or the camshaft itself. Work Procedure: 1 Remove the actuator for the camshaft controller of the intake camshaft. For instructions, see: Workshop Manual '153919 Removing and installing camshaft controller actuator (R4)' AfterSales Apr 12, 2022 Page 7 of 11 2 Service 2470 ENU 2 07/22 Symptom-based workshop manual Check the actuator for the camshaft controller of the intake camshaft for scoring and seizure marks. 2.1 If the actuator for the camshaft controller of the intake camshaft does not Appearance of scoring and seizure marks on the actuator for the camshaft controller -1- have any scoring or seizure marks, check the intake camshaft actuator and the intake camshaft itself for scoring and seizure marks as well. To do this, continue with Step 3. 2.2 If the actuator for the camshaft controller Appearance of scoring and seizure marks of the intake camshaft Appearance of on the actuator for the camshaft controller scoring and seizure marks on the actuator for the camshaft controller -2- has scoring or seizure marks, continue with Technical Information '153919 Replacing intake camshaft'. 3 Remove the intake camshaft actuator. For instructions, see: Workshop Manual '158419 Removing and installing camshaft actuator' 4 Check the intake camshaft actuator for scoring and seizure marks. Information The axial play of the intake camshaft is not guaranteed if the spacer of the intake camshaft actuator shows signs of wear. Apr 12, 2022 Page 8 of 11 AfterSales Symptom-based workshop manual 5 Service 07/22 ENU 2470 2 Check the intake camshaft for scoring and seizure marks. 5.1 If the intake camshaft and the actuator do not have scoring or seizure marks, the fault will need to be located and remedied another way. In this case, discuss and agree on how to proceed with the your contact person at Technical Support. For information on the subsequent work required for completing the vehicle, see Technical Information '158419 Concluding work after checking or replacing the intake camshaft'. 5.2 If the intake camshaft or the actuator has scoring or seizure marks, continue with Technical Information '158419 Replacing intake camshaft'. Appearance of scoring and seizure marks on the camshaft actuator Replacing intake camshaft Work Procedure: 1 Replace the intake camshaft and damaged accessories. For instructions, see: Workshop Manual '158219 Removing and installing cylinder head cover' Required parts and tools Parts Info: Required Parts Info: Part No. Designation – Location Number 9A714511320 Seal – Vacuum pump 2 ea. 9A710351710 Seal – Oil separator 1 ea. N 91232801 Collared cheese head bolt with hexagon socket head, M6 x 52 – Bearing saddle 6 ea. N 10451409 Internal hexagon round countersunk screw, self-locking, M6 x 16 – Bearing saddle 6 ea. AfterSales Apr 12, 2022 Page 9 of 11 2 Service 2470 Materials: Tool: ENU Symptom-based workshop manual 07/22 PAF105540 Countersunk screw, M6 x 35 – Cylinder head cover 22 ea. WHT005184 O-ring, 31 x 2 – High-pressure pump 1 ea. PAF108682 Internal serration screw, M8 x 22 – High-pressure pump 2 ea. 9A7109021 Camshaft – Intake 1 ea. 95810925911 Magnet – Intake camshaft 1 ea. 95810358300 Seal – Magnet 1 ea. N 10451409 Internal hexagon round countersunk screw, self-locking, M6 x 16 – Magnet 3 ea. Required materials (usually already available at the Porsche dealer): Part No. Designation Quantity 00004330510 Sealing compound (1 tube) 5 grams/ 0.18 oz • • • • • • • • • • • • T10352C - T10352C - Assembly tool T10352/4 - T10352/4 - Assembly tool VAS 6890 - Spring band clamp pliers T10352C - T10352C - Assembly tool T10352/4 - T10352/4 - Assembly tool VAS 6079 - Dial gauge T10170A - T10170A - Dial gauge adapter T40243 - T40243 - Lever T40267 - T40267 - Staking tool T40011 - T40011 - Staking pin T40271 - T40271 - Camshaft clamp T40266 - T40266 - Adapter Concluding work after checking or replacing intake camshaft Work Procedure: 1 Apr 12, 2022 Page 10 of 11 Install camshaft actuator. For instructions, see: Workshop Manual '158419 Removing and installing camshaft actuator' AfterSales Service Symptom-based workshop manual 2 07/22 ENU 2470 2 Install actuator for the camshaft controller of the intake camshaft. For instructions, see: Workshop Manual '153919 Removing and installing camshaft controller actuator (R4)' Invoicing For documentation and invoicing in the event of a guarantee, state the work items required depending on the scope of work and the specified PCSS encryption in the warranty claim: APOS Labor operation 15050141 Checking intake camshaft 15821940 Removing and installing cylinder head cover 24702541 Re-programming DME control unit 15390141 Checking camshaft controller actuator I No. PCSS encryption: Location (FES5) 24700 DME control unit Damage type (SA4) 1134 Programming error References: Workshop Manual '9X00IN Basic instructions and procedure for control unit programming using the PIWIS Tester' Workshop Manual '153919 Removing and installing camshaft controller actuator (R4)' Workshop Manual '158219 Removing and installing cylinder head cover' Workshop Manual '158419 Removing and installing camshaft actuator' Important Notice: Technical Bulletins issued by Porsche Cars North America, Inc. are intended only for use by professional automotive technicians who have attended Porsche service training courses. They are written to inform those technicians of conditions that may occur on some Porsche vehicles, or to provide information that could assist in the proper servicing of a vehicle. Porsche special tools may be necessary in order to perform certain operations identified in these bulletins. Use of tools and procedures other than those Porsche recommends in these bulletins may be detrimental to the safe operation of your vehicle, and may endanger the people working on it. Properly trained Porsche technicians have the equipment, tools, safety instructions, and know-how to do the job properly and safely. Part numbers listed in these bulletins are for reference only. The work procedures updated electronically in the Porsche PIWIS diagnostic and testing device take precedence and, in the event of a discrepancy, the work procedures in the PIWIS Tester are the ones that must be followed. © 2022 Porsche Cars North America, Inc. AfterSales Apr 12, 2022 Page 11 of 11