TSB-22-23-002
Service Bulletin Details
Public Details for: TSB-22-23-002
This technical service bulletin was sent to dealers to provide an update to the maintenance procedure section, in the automatic transmission portion of the affected service manual.
- 2022 - 2021 - 2020 - 2019 - 2018 - 2017 - 2015 - 2014 -
Models from 2022
2022 MITSUBISHI MIRAGE |
2022 MITSUBISHI MIRAGE G4 |
Models from 2021
2021 MITSUBISHI MIRAGE |
2021 MITSUBISHI MIRAGE G4 |
Models from 2020
2020 MITSUBISHI MIRAGE |
2020 MITSUBISHI MIRAGE G4 |
Models from 2019
2019 MITSUBISHI MIRAGE |
2019 MITSUBISHI MIRAGE G4 |
Models from 2018
2018 MITSUBISHI MIRAGE |
2018 MITSUBISHI MIRAGE G4 |
Models from 2017
2017 MITSUBISHI MIRAGE |
2017 MITSUBISHI MIRAGE G4 |
Models from 2015
2015 MITSUBISHI MIRAGE |
Models from 2014
2014 MITSUBISHI MIRAGE |
SUBJECT: MAINTENANCE PROCEDURE IMPROVEMENT FOR CVT – SERVICE MANUAL REVISION No: TSB-22-23-002 DATE: April 2022 MODEL: See below CIRCULATE TO: [ ] GENERAL MANAGER [ X ] PARTS MANAGER [ X ] TECHNICIAN [ X ] SERVICE ADVISOR [ X ] SERVICE MANAGER [ X ] WARRANTY PROCESSOR [ ] SALES MANAGER PURPOSE This TSB updates the Maintenance Procedure section, in the Automatic Transmission portion of the affected Service Manual. AFFECTED VEHICLES • • 2014 – 2022 Mirage 2017 - 2022 Mirage G4 AFFECTED SERVICE MANUAL • • 2014 – 2022 Mirage Service Manual, Group 23-Automatic Transmission, CVT 2017 - 2022 Mirage G4 Service Manual, Group 23-Automatic Transmission, CVT PROCEDURE Please use the following chart on pages 2-4 and replace the indicated pages in the 2014 - 2022 Mirage Service Manual, Group 23-Automatic Transmission, CVT and 2017 - 2022 Mirage G4 Service Manual, Group 23-Automatic Transmission, CVT. Copyright 2022, Mitsubishi Motors North America, Inc. The information contained in this bulletin is subject to change. For the latest version of this document, go to the Mitsubishi Dealer Link, MEDIC, or the Mitsubishi Service Information website (www.mitsubishitechinfo.com). 04/28/2022 Page 1 of 68 (5207) MIRAGE TITLE AFFECTED MANUAL PART # 2014 MSCD-016B-2014 CVT └ LUBRICANTS MIRAGE SERVICE MANUAL CVT └ DIAGNOSIS 2015 MSCD-016B-2015 └ DTC P0746: Abnormality in Hydraulic Control System Function MIRAGE CVT SERVICE MANUAL └ DIAGNOSIS └ DTC P0796: Abnormality in Primary Pressure Solenoid Valve Function 2017 MSCD-016B-2017 CVT MIRAGE └ DIAGNOSIS SERVICE MANUAL └ DTC P0841: Abnormality in Secondary Pressure Sensor Function CVT └ DIAGNOSIS └ DTC P2857: Auxiliary Gearbox Gear 1 Incorrect Ratio Run-up CVT └ DIAGNOSIS └ DTC P2858: Auxiliary Gearbox Gear 2 Incorrect Ratio Run-up CVT └ DIAGNOSIS └ DTC P2859: Auxiliary Gearbox Gear 1 Incorrect Ratio CVT └ DIAGNOSIS └ DTC P285A: Auxiliary Gearbox Gear 2 Incorrect Ratio CVT └ SPECIAL TOOLS Added below CVT └ ON-VEHICLE SERVICE. └ SHIFT LOCK MECHANISM CHECK MSCD-016B-2018 CVT 2018 └ LUBRICANTS MIRAGE SERVICE MANUAL CVT └ SPECIAL TOOLS 2019 MSCD-016B-2019 CVT MIRAGE └ DIAGNOSIS SERVICE MANUAL └ DTC P0746: Abnormality in Hydraulic Control System Function CVT 2020 MSCD-016B-2020 └ DIAGNOSIS MIRAGE └ DTC P0796: Abnormality in Primary Pressure Solenoid Valve Function SERVICE MANUAL CVT 2021 MSCD-016B-2021 └ DIAGNOSIS └ DTC P0841: Abnormality in Secondary Pressure Sensor Function MIRAGE CVT SERVICE MANUAL └ DIAGNOSIS └ DTC P2857: Auxiliary Gearbox Gear 1 Incorrect Ratio Run-up CVT └ DIAGNOSIS └ DTC P2858: Auxiliary Gearbox Gear 2 Incorrect Ratio Run-up CVT └ DIAGNOSIS └ DTC P2859: Auxiliary Gearbox Gear 1 Incorrect Ratio CVT └ DIAGNOSIS └ DTC P285A: Auxiliary Gearbox Gear 2 Incorrect Ratio Added below CVT └ ON-VEHICLE SERVICE. └ SHIFT LOCK MECHANISM CHECK 04/28/2022 Page 2 of 68 REVISED PAGES PAGE 5 PAGE 6-8 PAGE 9-12 PAGE 13-14 PAGE 15-17 PAGE 18-20 PAGE 21-25 PAGE 26-29 PAGE 30 PAGE 31-35 PAGE 5 PAGE 30 PAGE 37-40 PAGE 41-45 PAGE 46-49 PAGE 50-53 PAGE 54-57 PAGE 58-63 PAGE 64-68 PAGE 31-35 (5207) MIRAGE AFFECTED MANUAL PART # TITLE 2022 MSCD-016B-2022 CVT └ LUBRICANTS MIRAGE SERVICE MANUAL CVT └ SPECIAL TOOLS CVT └ DIAGNOSIS └ DTC P0746: Abnormality in Hydraulic Control System Function CVT └ DIAGNOSIS └ DTC P0796: Abnormality in Primary Pressure Solenoid Valve Function CVT └ DIAGNOSIS └ DTC P0841: Abnormality in Secondary Pressure Sensor Function CVT └ DIAGNOSIS └ DTC P2857: Auxiliary Gearbox Gear 1 Incorrect Ratio Run-up CVT └ DIAGNOSIS └ DTC P2858: Auxiliary Gearbox Gear 2 Incorrect Ratio Run-up CVT └ DIAGNOSIS └ DTC P2859: Auxiliary Gearbox Gear 1 Incorrect Ratio CVT └ DIAGNOSIS └ DTC P285A: Auxiliary Gearbox Gear 2 Incorrect Ratio Added below CVT └ ON-VEHICLE SERVICE. └ SHIFT LOCK MECHANISM CHECK REVISED PAGES PAGE 5 PAGE 30 PAGE 37-40 PAGE 41-45 PAGE 46-49 PAGE 50-53 PAGE 54-57 PAGE 58-63 PAGE 64-68 PAGE 31-35 MIRAGE G4 AFFECTED MANUAL 2017 MIRAGE G4 SERVICE MANUAL PART # MSCD-018B-2017 CVT └ LUBRICANTS 04/28/2022 TITLE REVISED PAGES PAGE 5 CVT └ DIAGNOSIS └ DTC P0746: Abnormality in Hydraulic Control System Function CVT └ DIAGNOSIS └ DTC P0796: Abnormality in Primary Pressure Solenoid Valve Function CVT └ DIAGNOSIS └ DTC P0841: Abnormality in Secondary Pressure Sensor Function CVT └ DIAGNOSIS └ DTC P2857: Auxiliary Gearbox Gear 1 Incorrect Ratio Run-up CVT └ DIAGNOSIS └ DTC P2858: Auxiliary Gearbox Gear 2 Incorrect Ratio Run-up CVT └ DIAGNOSIS └ DTC P2859: Auxiliary Gearbox Gear 1 Incorrect Ratio CVT └ DIAGNOSIS └ DTC P285A: Auxiliary Gearbox Gear 2 Incorrect Ratio CVT └ SPECIAL TOOLS Added below CVT └ ON-VEHICLE SERVICE. └ SHIFT LOCK MECHANISM CHECK Page 3 of 68 PAGE 6-8 PAGE 9-12 PAGE 13-14 PAGE 15-17 PAGE 18-20 PAGE 21-25 PAGE 26-29 PAGE 30 PAGE 31-35 (5207) MIRAGE G4 AFFECTED MANUAL PART # 2018 MSCD-019B-2018 MIRAGE G4 SERVICE MANUAL MSCD-019B-2019 2019 MIRAGE G4 SERVICE MANUAL 2020 MSCD-019B-2020 MIRAGE G4 SERVICE MANUAL 2021 MIRAGE G4 SERVICE MANUAL 2022 MIRAGE G4 SERVICE MANUAL MSCD-019B-2021 MSCD-019B-2022 04/28/2022 TITLE REVISED PAGES PAGE 5 CVT └ LUBRICANTS CVT └ SPECIAL TOOLS PAGE 30 CVT └ DIAGNOSIS └ DTC P0746: Abnormality in Hydraulic Control System Function PAGE 37-40 CVT PAGE 41-45 └ DIAGNOSIS └ DTC P0796: Abnormality in Primary Pressure Solenoid Valve Function CVT └ DIAGNOSIS └ DTC P0841: Abnormality in Secondary Pressure Sensor Function CVT └ DIAGNOSIS └ DTC P2857: Auxiliary Gearbox Gear 1 Incorrect Ratio Run-up CVT └ DIAGNOSIS └ DTC P2858: Auxiliary Gearbox Gear 2 Incorrect Ratio Run-up CVT └ DIAGNOSIS └ DTC P2859: Auxiliary Gearbox Gear 1 Incorrect Ratio CVT └ DIAGNOSIS └ DTC P285A: Auxiliary Gearbox Gear 2 Incorrect Ratio Added below CVT └ ON-VEHICLE SERVICE. └ SHIFT LOCK MECHANISM CHECK CVT └ LUBRICANTS CVT └ SPECIAL TOOLS CVT └ DIAGNOSIS └ DTC P0746: Abnormality in Hydraulic Control System Function CVT └ DIAGNOSIS └ DTC P0796: Abnormality in Primary Pressure Solenoid Valve Function CVT └ DIAGNOSIS └ DTC P0841: Abnormality in Secondary Pressure Sensor Function CVT └ DIAGNOSIS └ DTC P2857: Auxiliary Gearbox Gear 1 Incorrect Ratio Run-up CVT └ DIAGNOSIS └ DTC P2858: Auxiliary Gearbox Gear 2 Incorrect Ratio Run-up CVT └ DIAGNOSIS └ DTC P2859: Auxiliary Gearbox Gear 1 Incorrect Ratio CVT └ DIAGNOSIS └ DTC P285A: Auxiliary Gearbox Gear 2 Incorrect Ratio Added below CVT └ ON-VEHICLE SERVICE. └ SHIFT LOCK MECHANISM CHECK Page 4 of 68 PAGE 46-49 PAGE 50-53 PAGE 54-57 PAGE 58-63 PAGE 64-68 PAGE 31-35 PAGE 5 PAGE 30 PAGE 37-40 PAGE 41-45 PAGE 46-49 PAGE 50-53 PAGE 54-57 PAGE 58-63 PAGE 64-68 PAGE 31-35 (5207) CVT 23A-3 LUBRICANTS LUBRICANTS M1231200400866 Item Brand name Capacity dm3 (qt) Transmission fluid MITSUBISHI MOTORS GENUINE CVTF-J4 7.0 (7.4) Cleaning the transmission case Parts cleaner (MITSUBISHI MOTORS GENUINE when CVT belt is inspected Part No. MZ100387) or equivalent As requiredDIAGNOSIS STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING M1231213500283 Ask the customer about the trouble symptom. NG Transmission fluid check Transmission fluid replacement OK Trouble symptom check Communication with scan tool (M.U.T.-III) is not possible Inspection procedure Read the diagnostic trouble code. Diagnostic trouble code is set Diagnostic trouble code is not set Erase the diagnostic trouble code. Trouble symptom check Transmission range switch and APS check Abnormal (Diagnostic trouble code is not set) Road test Normal Abnormal (Diagnostic trouble code is set) Read the diagnostic trouble code again. Diagnostic trouble Diagnostic trouble code is set. code is not set. To diagnostic trouble code chart To trouble symptom chart Determine the cause. Determined Not determined Intermittent malfunction (Refer to GROUP 00 – NG How to Cope with Intermittent Malfunction) Repair OK NG 04/28/2022 Check (Road test) OK Complete Page 5 of 68 ACC06961 (5207) CVT 23A-40 DIAGNOSIS DTC P0746: Abnormality in Hydraulic Control System Function . DIAGNOSTIC FUNCTION If the pulley ratio, which is calculated according to the primary pulley speed and the secondary pulley speed, exceeds the standard value, the TCM determines that the line pressure is abnormal. . DESCRIPTIONS OF MONITOR METHODS The ratio between the primary pulley speed and the secondary pulley speed is 2.55 or more for 0.2 seconds, or 3.35 or more for 0.1 second. . MONITOR EXECUTION Transmission range:D, R or B Primary speed: 500 r/min or more Acceleration: -0.05G or more Engine speed: 450 r/min or more . MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) Other Monitor (There is no temporary DTC stored in memory for the item monitored below) P0705: Malfunction of transmission range switch P0715: Malfunction of primary pulley speed sensor P0720: Abnormality in output speed sensor P0791: Malfunction of the secondary pulley speed sensor U0001: Malfunction of CAN communication U0100: CAN time-out error (engine) Sensor (The sensor below is determined to be normal) Transmission range switch Primary pulley speed sensor Output speed sensor Secondary pulley speed sensor . 04/28/2022 Page 6 of 68 (5207) CVT 23A-41 DIAGNOSIS LOGIC FLOW CHARTS (Monitor Sequence) START All secondary parameters are in the enable condition. No Yes No Ratio > 3.35 Yes No Continuous failure for 0.1 sec Yes No Ratio > 2.55 Yes No Continuous failure for 0.2 sec Yes Good Malfunction • Malfunction of the valve body assembly (Faulty line pressure solenoid valve) • Malfunction of the transaxle assembly ACC07017 END Pulley ratio (primary pulley speed/secondary pulley speed) more than 3.35 for 0.1 second. . DTC SET CONDITIONS Check Conditions Transmission range switch position: D, R or B. Engine speed: 450 r/min or more. Primary pulley speed: 500 r/min or more. Acceleration: -0.05G or more . OBD-II DRIVE CYCLE PATTERN The vehicle is driven for at least 10 seconds with the accelerator opening angle at 20% or more. . Judgment Criteria Pulley ratio (primary pulley speed/secondary pulley speed) more than 2.55 for 0.2 second. 04/28/2022 PROBABLE CAUSES Malfunction of the transaxle assembly (Faulty line pressure solenoid valve or valve body assembly) Page 7 of 68 (5207) 23A-42 CVT DIAGNOSIS DIAGNOSIS STEP 1. Check the following connector CVT assembly connector Check the terminals for a contact status problem and internal short circuit. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the defective connector. STEP 2. Measure the output wave pattern of the line pressure solenoid valve at TCM connector (PLLS terminal). (1) Connect the CVT assembly connector. (2) Selector lever position: P range. (3) Engine: Idling (4) Connect an oscilloscope, and measure the voltage between TCM connector PLLS terminal and body ground. OK: A wave pattern such as the one shown on STEP 4. CVT belt inspection. Check the appearance of the CVT belt. P.23A-116 (Check Procedure Using an Oscillo(Refer to On-vehicle Service – CVT Belt Inspection) scope) should be output, and the maximum value should be 11 V or more and the minimum value Q: Is the CVT belt normal? should be 1 V or less. There should be no noise in YES : Replace the valve body assembly. the output wave pattern. NO : Replace the transaxle assembly. Q: Is the check result normal? YES : Go to Step 3. NO : Refer to diagnostic trouble code No.P0962: Line Pressure Solenoid Valve (short to ground) P.23A-60, or diagnostic trouble code No.P0963: Line Pressure Solenoid Valve (open circuit/ short to power supply) P.23A-62. STEP 3. Symptom recheck after erasing diagnostic trouble code (1) Erase the diagnostic trouble code. (2) Turn the ignition switch to the LOCK (OFF) position, and then wait for one minute. Then drive the vehicle until the engine has been warmed up. (3) Check if the diagnostic trouble code is stored. Q: Is the diagnostic trouble code stored? YES : Replace the transaxle assembly. Go to Step 4. NO : Intermittent malfunction (Refer to GROUP 00 How to Cope with Intermittent Malfunctions P.00-13.). DTC P0791: Malfunction of Secondary Pulley Speed Sensor . . DIAGNOSTIC FUNCTION The TCM determines whether the system is defective by monitoring the secondary pulley speed sensor. 04/28/2022 Page 8 of 68 (5207) CVT 23A-46 DIAGNOSIS STEP 6. Measure the output wave pattern of the secondary pulley speed sensor at TCM connector (SECS terminal). (1) Connect the secondary pulley speed sensor connector and TCM connector. (2) Selector lever position: D range. (3) Drive at a constant speed of approx. 20 km/h. (4) Connect an oscilloscope, and measure the voltage between TCM connector SECS terminal and body ground. OK: A wave pattern such as the one shown on P.23A-116 (Check Procedure Using an Oscilloscope) should be output, and the maximum value should be 11 V or more and the minimum value should be 1 V or less. There should be no noise in the output wave pattern. Q: Is the check result normal? YES : Go to Step 7. NO : Replace the secondary pulley speed sensor. STEP 7. Symptom recheck after erasing diagnostic trouble code Q: Is the diagnostic trouble code stored? YES : Replace the TCM. NO : Intermittent malfunction (Refer to GROUP 00 How to Cope with Intermittent Malfunctions P.00-13.). DTC P0796: Abnormality in Primary Pressure Solenoid Valve Function . DIAGNOSTIC FUNCTION If the actual pulley ratio does not track with the target ratio, the TCM determines whether the system is defective . DESCRIPTIONS OF MONITOR METHODS If the actual pulley ratio remains 2.0 to 2.55 for five seconds when the target pulley ratio is 1.2 or less, or if the actual pulley ratio remains 0.2 to 0.75 for five seconds when the target pulley ratio is 1.55 or more, the TCM determines that a malfunction exists. . MONITOR EXECUTION Transmission range: D, R or B Engine speed: 450 r/min or more Primary pulley speed: 306 r/min or more Secondary pulley speed: 230 r/min or more . 04/28/2022 MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) Other Monitor (There is no temporary DTC stored in memory for the item monitored below) P0705: Malfunction of transmission range switch P0715: Malfunction of primary pulley speed sensor P0746: Abnormality in hydraulic control system P0791: Malfunction of the secondary pulley speed sensor P0842, P0843: Malfunction of the secondary pressure sensor P0962, P0963: Malfunction of the line pressure solenoid valve P0970, P0971: Malfunction of the primary pressure solenoid valve U0001: Malfunction of CAN communication U0100: CAN time-out error (engine) Sensor (The sensor below is determined to be normal) Transmission range switch Primary pulley speed sensor Page 9 of 68 (5207) CVT 23A-47 DIAGNOSIS Secondary pulley speed sensor Secondary pressure sensor Line pressure solenoid valve Primary pressure solenoid valve . LOGIC FLOW CHARTS (Monitor SequenceOutput Functional Low) START No All secondary parameters are in the enable condition. Yes Ratio >= 2.0 and Ratio <= 2.55 No Yes No Continuous failure for 5 sec Yes Malfunction Good END ACC07021 . 04/28/2022 Page 10 of 68 (5207) CVT 23A-48 DIAGNOSIS LOGIC FLOW CHARTS (Monitor SequenceOutput Functional High) START No All secondary parameters are in the enable condition. Yes No Ratio <= 0.75 Yes No Continuous failure for 5 sec Yes Malfunction Good • Malfunction of the valve body assembly (Faulty line pressure solenoid valve) ACC07020 • Malfunction of the transaxle assembly END When the target pulley ratio (primary pulley speed/secondary pulley speed) is more than 1.55 while the vehicle is being driven, the actual pulley ratio remains from 0.75 or less for five seconds. . DTC SET CONDITIONS Check Conditions Transmission range switch position: D, R or B. Engine speed: 450 r/min or more. Primary pulley speed: 306 r/min or more. Secondary pulley speed: 230 r/min or more. . OBD-II DRIVE CYCLE PATTERN Judgment Criteria When the target pulley ratio (primary pulley speed/secondary pulley speed) is less than 1.2 while the vehicle is being driven, the actual pulley ratio remains from 2.0 to 2.55 for five seconds. The vehicle is driven for at least 10 seconds with the accelerator opening angle at 20% or more. . PROBABLE CAUSES Malfunction of the transaxle assembly (Faulty primary pressure solenoid valve or valve body assembly) 04/28/2022 Page 11 of 68 (5207) CVT 23A-49 DIAGNOSIS DIAGNOSIS STEP 1. Check the following connector CVT assembly connector Check the terminals for a contact status problem and internal short circuit. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the defective connector. STEP 2. Measure the output wave pattern of the primary pressure solenoid valve at TCM connector (PRLS terminal). (1) Connect the CVT assembly connector. (2) Selector lever position: P range. (3) Engine: Idling (4) Connect an oscilloscope, and measure the voltage between TCM connector PRLS terminal and body ground. OK: A wave pattern such as the one shown on P.23A-116 (Check Procedure Using an Oscilloscope) should be output, and the maximum value should be 11 V or more and the minimum value should be 1 V or less. There should be no noise in the output wave pattern. Q: Is the check result normal? YES : Go to Step 3. NO : Refer to diagnostic trouble code No.P0970: Primary Pressure Solenoid Valve (short to ground) P.23A-64, or diagnostic trouble code No.P0971: Primary Pressure Solenoid Valve (open circuit/ short to power supply) P.23A-66. STEP 3. Symptom recheck after erasing diagnostic trouble code (1) Erase the diagnostic trouble code. (2) Turn the ignition switch to the LOCK (OFF) position, and then wait for one minute. Then drive the vehicle until the engine has been warmed up. (3) Check if the diagnostic trouble code is stored. Q: Is the diagnostic trouble code stored? YES : Replace the transaxle assembly. Go to Step 4. NO : Intermittent malfunction (Refer to GROUP 00 How to Cope with Intermittent Malfunctions P.00-13.). STEP 4. CVT belt inspection. Check the appearance of the CVT belt. (Refer to On-vehicle Service – CVT Belt Inspection) Q: Is the CVT belt normal? YES : Replace the valve body assembly. NO : Replace the transaxle assembly. 04/28/2022 Page 12 of 68 (5207) CVT 23A-50 DIAGNOSIS DTC P0841: Abnormality in Secondary Pressure Sensor Function . . DIAGNOSTIC FUNCTION PROBABLE CAUSES TCM determines that the system is defective by monitoring the secondary pressure sensor. . Malfunction of the transaxle assembly (Faulty secondary pressure sensor or valve body assembly) JUDGMENT CRITERIA The difference between the actual and target sec• Malfunction of the valve body assembly ondary pressures remains more than 0.675 MPa for five seconds while the vehicle is driven at con- (Faulty secondary pressure sensor) • Malfunction of the transaxle assembly stant speed. DIAGNOSIS STEP 1. Hydraulic pressure test Refer to P.23A-130. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the failure sections. STEP 2. Check the following connector TCM connector Check the terminals for a contact status problem and internal short circuit. Q: Is the check result normal? YES : Go to Step 3. NO : Repair the defective connector. STEP 3. Voltage measurement at TCM connector (LPRS terminal) (1) Connect the TCM connector. (2) Drive the vehicle until the engine is warmed up. (3) Selector lever position: P range. (4) Engine: Idling (5) Measure the TCM connector side by backprobing. (6) Measure the voltage between the TCM connector (LPRS terminal) and TCM connector (SGND terminal). OK: approx. 0.84 V Q: Is the check result normal? YES : Go to Step 4. NO : Refer to diagnostic trouble code No.P0842: Secondary Pressure Sensor (low voltage) P.23A-51, or diagnostic trouble code No.P0843: Secondary Pressure Sensor (high voltage) P.23A-53. 04/28/2022 Page 13 of 68 (5207) CVT DIAGNOSIS 23A-51 STEP 4. Symptom recheck after erasing diagnostic trouble STEP 5. CVT belt inspection. code Check the appearance of the CVT belt. (Refer to On-vehicle Service – CVT Belt Inspection) Q: Is the diagnostic trouble code stored? Q: Is the CVT belt normal? YES : Replace the transaxle assembly. Go to Step 5. YES : Replace the valve body assembly. NO : Intermittent malfunction (Refer to GROUP 00 How NO : Replace the transaxle assembly. to Cope with Intermittent Malfunctions P.00-13.). DTC P0842: Malfunction of the Secondary Pressure Sensor (low voltage) MONITOR EXECUTION . DIAGNOSTIC FUNCTION The TCM determines that the system is defective when the secondary pressure sensor output voltage is lower than a predetermined value. . DESCRIPTIONS OF MONITOR METHODS The status with the fluid temperature of 20C (4F) or more and with the secondary pressure sensor voltage of 0.09 volt or less continues for 5 seconds. . Transmission fluid temperature: 20C (4F) or more . MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) Other Monitor (There is no temporary DTC stored in memory for the item monitored below) Not applicable Sensor (The sensor below is determined to be normal) Not applicable . 04/28/2022 Page 14 of 68 (5207) CVT 23A-84 DIAGNOSIS DIAGNOSIS STEP 1. Check the following connector CVT assembly connector TCM connector Check the terminals for a contact status problem and internal short circuit. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the defective connector(s). STEP 2. Check for short to ground in LULS line between the CVT assembly connector and the TCM connector Q: Is the check result normal? YES : Go to Step 3. NO : Repair the wiring harness. STEP 3. Lockup solenoid valve check Refer to P.23A-126. Q: Is the check result normal? YES : Go to Step 4. NO : Replace the transaxle assembly. STEP 4. Symptom recheck after erasing diagnostic trouble code Q: Is the diagnostic trouble code stored? YES : Replace the TCM. NO : Intermittent malfunction (Refer to GROUP 00 How to Cope with Intermittent Malfunctions P.00-13.). DTC P2857: Auxiliary Gearbox Gear 1 Incorrect Ratio Run-up . . DIAGNOSTIC FUNCTION MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) The TCM determines that the system is defective when the auxiliary gearbox remains at incorrect ratio although the TCM commands the 1st gear. . DESCRIPTIONS OF MONITOR METHODS The gear ratio is 2.232 or more for two seconds while the TCM is shifting the auxiliary gear to 1st gear. . MONITOR EXECUTION Accelerator pedal opening angle: 7.8% or more Engine speed: 450 r/min or more Output shaft speed: 300 r/min or more Secondary pulley speed: 300 r/min or more Transmission range: D or B Target auxiliary gear position: 1st 04/28/2022 Other Monitor (There is no temporary DTC stored in memory for the item monitored below) P0705: Malfunction of the transmission range switch P0720: Malfunction of the output speed sensor P0791: Malfunction of the secondary pulley speed sensor P0973, P0974: Malfunction of the low brake solenoid valve P0976, P0977: Malfunction of the high clutch and reverse brake solenoid valve P2858: 2nd gear neutral malfunction P2859: 1st gear ratio malfunction P285A: 2nd gear ratio malfunction U0001: Malfunction of CAN communication Page 15 of 68 (5207) CVT 23A-85 DIAGNOSIS U0100: CAN time-out error (engine) Sensor (The sensor below is determined to be normal) Transmission range switch Secondary pulley speed sensor Output speed sensor Low brake solenoid valve High clutch and reverse brake solenoid valve . LOGIC FLOW CHARTS (Monitor Sequence) START No All secondary parameters are in the enable condition. Yes Actual auxiliary gear ratio > 2.232 No Yes No Continuous failure for 2 sec Yes Malfunction Good END ACC07031 Output shaft speed: 300 r/min or more Secondary pulley speed: 300 r/min or more Target auxiliary gear position: 1st . DTC SET CONDITIONS Check Conditions Voltage of battery: 10 volts or more. Judgment Criteria Voltage of battery: 16.5 volts or less. While the vehicle is being driven, the actual gear Transmission range: D or B ratio of the auxiliary gearbox remains more than Accelerator pedal position sensor (main) output 2.232 for two seconds although the TCM comvoltage: 1.23V or more (Opening angle: 7.8% or mands the 1st gear. more) Engine speed: 450 r/min or more 04/28/2022 Page 16 of 68 (5207) . 23A-86 OBD-II DRIVE CYCLE PATTERN CVT DIAGNOSIS . PROBABLE CAUSES Accelerate to 40 km/h (24.9 mph) slowly with the Malfunction of the transaxle assembly (Faulty low accelerator opening angle at 10% or more. brake solenoid valve or valve body assembly) • Malfunction of the valve body assembly (Faulty low brake solenoid valve) DIAGNOSIS • Malfunction of the transaxle assembly STEP 1. Check the following connector CVT assembly connector Check the terminals for a contact status problem and internal short circuit. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the defective connector. STEP 2. Measure the output wave pattern of the low brake solenoid valve at TCM connector (LBLS terminal). (1) Connect the CVT assembly connector. (2) Selector lever position: D range. (3) Drive at a constant speed of approx. 20 km/h (auxiliary gearbox: at 1st gear) (4) Connect an oscilloscope, and measure the voltage between TCM connector LBLS terminal and body ground. STEP 4. CVT belt inspection. OK: A wave pattern such as the one shown on Check the appearance of the CVT belt. P.23A-116 (Check Procedure Using an Oscillo(Refer to On-vehicle Service – CVT Belt Inspection) scope) should be output, and the maximum value Q: Is the CVT belt normal? should be 11 V or more and the minimum value YES : Replace the valve body assembly. should be 1 V or less. There should be no noise in NO : Replace the transaxle assembly. the output wave pattern. Q: Is the check result normal? YES : Go to Step 3. NO : Refer to diagnostic trouble code No.P0973: Low Brake Solenoid Valve (short to ground) P.23A-68, or diagnostic trouble code No.P0974: Low Brake Solenoid Valve (open circuit/ short to power supply) P.23A-70. STEP 3. Symptom recheck after erasing diagnostic trouble code (1) Erase the diagnostic trouble code. (2) Turn the ignition switch to the LOCK (OFF) position, and then wait for one minute. Then drive the vehicle until the engine has been warmed up. (3) Check if the diagnostic trouble code is stored. Q: Is the diagnostic trouble code stored? YES : Replace the transaxle assembly. Go to Step 4. NO : Intermittent malfunction (Refer to GROUP 00 How to Cope with Intermittent Malfunctions P.00-13.). 04/28/2022 Page 17 of 68 (5207) CVT DIAGNOSIS 23A-87 DTC P2858: Auxiliary Gearbox Gear 2 Incorrect Ratio Run-up P0720: Malfunction of the output speed sensor P0791: Malfunction of the secondary pulley speed sensor P0973, P0974: Malfunction of the low brake solenoid valve P0976, P0977: Malfunction of the high clutch and reverse brake solenoid valve P2857: 1st gear neutral malfunction P2859: 1st gear ratio malfunction P285A: 2nd gear ratio malfunction U0001: Malfunction of CAN communication U0100: CAN time-out error (engine) . DIAGNOSTIC FUNCTION The TCM determines that the system is defective when the auxiliary gearbox remains at incorrect ratio although the TCM commands the 2nd gear. . DESCRIPTIONS OF MONITOR METHODS The gear ratio is 2.232 or more for at least two seconds while the TCM is shifting the auxiliary gear to 2nd gear. . MONITOR EXECUTION Accelerator pedal opening angle: 7.8% or more Engine speed: 450 r/min or more Output shaft speed: 300 r/min or more Secondary pulley speed: 300 r/min or more Transmission range: D or B Target auxiliary gear position: 2nd . MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) Sensor (The sensor below is determined to be normal) Transmission range switch Secondary pulley speed sensor Output speed sensor Low brake solenoid valve High clutch and reverse brake solenoid valve . Other Monitor (There is no temporary DTC stored in memory for the item monitored below) P0705: Malfunction of the transmission range switch 04/28/2022 Page 18 of 68 (5207) CVT 23A-88 DIAGNOSIS LOGIC FLOW CHARTS (Monitor Sequence) START No All secondary parameters are in the enable condition. Yes No Actual auxiliary gear ratio > 2.232 Yes No Continuous failure for 2 sec Yes Malfunction Good END • Malfunction of the valve body assembly (Faulty high clutch and reverseACC07035 brake solenoid valve) • Malfunction of the transaxle assembly . DTC SET CONDITIONS Check Conditions Voltage of battery: 10 volts or more. Voltage of battery: 16.5 volts or less. Transmission range: D or B Accelerator pedal position sensor (main) output voltage: 1.23V or more (Opening angle: 7.8% or more) Engine speed: 450 r/min or more Output shaft speed: 300 r/min or more Secondary pulley speed: 300 r/min or more Target auxiliary gear position: 2nd Judgment Criteria While the vehicle is being driven, the actual gear ratio of the auxiliary gearbox remains more than 2.232 for two seconds although the TCM commands the 2nd gear. . OBD-II DRIVE CYCLE PATTERN Drive at 40 km/h (24.9 mph) for at least five seconds with the accelerator opening angle at 10% or more. . PROBABLE CAUSES Malfunction of the transaxle assembly (Faulty high clutch and reverse brake solenoid valve or valve body assembly) 04/28/2022 Page 19 of 68 (5207) CVT DIAGNOSIS 23A-89 DIAGNOSIS STEP 1. Check the following connector CVT assembly connector Check the terminals for a contact status problem and internal short circuit. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the defective connector. STEP 2. Measure the output wave pattern of the high clutch and reverse brake solenoid valve at TCM connector (HRLS terminal). (1) Connect the CVT assembly connector. (2) Selector lever position: D range. (3) Drive at a constant speed of approx. 20 km/h (auxiliary gearbox: at 2nd gear) (4) Connect an oscilloscope, and measure the voltage between TCM connector HRLS terminal and body ground. STEP 4. CVT belt inspection. OK: A wave pattern such as the one shown on Check the appearance of the CVT belt. P.23A-116 (Check Procedure Using an Oscillo(Refer to On-vehicle Service – CVT Belt Inspection) scope) should be output, and the maximum value Q: Is the CVT belt normal? should be 11 V or more and the minimum value should be 1 V or less. There should be no noise in YES : Replace the valve body assembly. the output wave pattern. NO : Replace the transaxle assembly. Q: Is the check result normal? YES : Go to Step 3. NO : Refer to diagnostic trouble code No.P0976: High Clutch and Reverse Brake Solenoid Valve (short to ground) P.23A-72, or diagnostic trouble code No.P0977: High Clutch and Reverse Brake Solenoid Valve (open circuit/ short to power supply) P.23A-74. STEP 3. Symptom recheck after erasing diagnostic trouble code (1) Erase the diagnostic trouble code. (2) Turn the ignition switch to the LOCK (OFF) position, and then wait for one minute. Then drive the vehicle until the engine has been warmed up. (3) Check if the diagnostic trouble code is stored. Q: Is the diagnostic trouble code stored? YES : Replace the transaxle assembly. Go to Step 4. NO : Intermittent malfunction (Refer to GROUP 00 How to Cope with Intermittent Malfunctions P.00-13.). 04/28/2022 Page 20 of 68 (5207) CVT 23A-90 DIAGNOSIS DTC P2859: Auxiliary Gearbox Gear 1 Incorrect Ratio Acceleration: 0.05 G or less Target auxiliary gear position: 1st The target pressure for the high clutch and reverse brake solenoid valve is 0 MPa or less . . DIAGNOSTIC FUNCTION The TCM determines that the system is defective when the auxiliary gearbox remains the gear ratio is abnormal although the TCM commands the 1st gear. . DESCRIPTIONS OF MONITOR METHODS The system determines that a fault has occurred when the gear ratio is within 10% of the 2nd gear ratio (0.900 1.100) for at least 0.5 seconds while the TCM is shifting the auxiliary gear to 1st gear. The system determines that a fault has occurred when the gear ratio is 0.911 or less, or 2.732 or more for at least 0.2 seconds while the TCM is shifting the auxiliary gear to 1st gear. If the high clutch pressure switch remains on for at least 1.5 seconds while the TCM is shifting the auxiliary gear to 1st gear, the system determines that a fault has occurred. . MONITOR EXECUTION Accelerator pedal opening angle: 7.8% or more Vehicle speed: 10 km/h (6 mph) or more Vehicle speed: 10 km/h (6 mph) or less Engine speed: 450 r/min or more Output shaft speed: 300 r/min or more Secondary pulley speed: 300 r/min or more Transmission range: D or B . MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) Other Monitor (There is no temporary DTC stored in memory for the item monitored below) P0705: Malfunction of the transmission range switch P0715: Malfunction of primary pulley speed sensor P0720: Malfunction of the output speed sensor P0791: Malfunction of the secondary pulley speed sensor P0876: Malfunction of the high clutch pressure switch P0973, P0974: Malfunction of the low brake solenoid valve P0976, P0977: Malfunction of the high clutch and reverse brake solenoid valve P2857: 1st gear neutral malfunction P2858: 2nd gear neutral malfunction P285A: 2nd gear ratio malfunction U0001: Malfunction of CAN communication U0100: CAN time-out error (engine) Sensor (The sensor below is determined to be normal) Transmission range switch Primary pulley speed sensor Output speed sensor Secondary pulley speed sensor Low brake solenoid valve High clutch and reverse brake solenoid valve . 04/28/2022 Page 21 of 68 (5207) CVT 23A-91 DIAGNOSIS LOGIC FLOW CHARTS (Monitor Sequence) START No All secondary parameters are in the enable condition. Yes Actual auxiliary gear ratio = 2nd No Yes No Continuous failure for 0.5 sec Yes Malfunction Good END ACC07032 Engine speed: 450 r/min or more Output shaft speed: 300 r/min or more Secondary pulley speed: 300 r/min or more . DTC SET CONDITIONS Check Conditions Target auxiliary gear position: 1st Voltage of battery: 10 volts or more. Voltage of battery: 16.5 volts or less. Transmission range: D or B Accelerator pedal position sensor (main) output voltage: 1.23 volts or more 04/28/2022 Judgment Criteria The actual gear ratio of the auxiliary gearbox deviates by 10% or less from the 2nd gear ratio (0.900 1.100) for 0.5 seconds. . Page 22 of 68 (5207) CVT 23A-92 DIAGNOSIS LOGIC FLOW CHARTS (Monitor Sequence) START No All secondary parameters are in the enable condition. Yes Yes Actual auxiliary gear ratio >= 2.732 No Yes Actual auxiliary gear ratio <= 0.911 No No Continuous failure for 0.2 sec Yes Malfunction Good END ACC07033 Output shaft speed: 300 r/min or more Secondary pulley speed: 300 r/min or more Acceleration: -0.05G or less . DTC SET CONDITIONS Check Conditions Target auxiliary gear position: 1st Voltage of battery: 10 volts or more. Voltage of battery: 16.5 volts or less. Transmission range: D or B Vehicle speed: 10 km/h (6 mph) or more Engine speed: 450 r/min or more 04/28/2022 Judgment Criteria The actual gear ratio of the auxiliary gearbox deviates by 50% or more from the 1st gear ratio (0.911 or less, 2.732 or more) for 0.2 seconds. . Page 23 of 68 (5207) CVT 23A-93 DIAGNOSIS LOGIC FLOW CHARTS (Monitor Sequence) START No All secondary parameters are in the enable condition. Yes No Fluid pressure switch status is "ON" Yes No Continuous for 1.5 sec Yes Malfunction Good • Malfunction of the valve body assembly (Faulty high clutch and reverse brake solenoid valve) • Malfunction of the transaxle assembly ACC07034 END . DTC SET CONDITIONS Check Conditions Target auxiliary gear position: 1st The target pressure for the high clutch and reverse brake solenoid valve is 0 MPa or less. Voltage of battery: 10 volts or more. Voltage of battery: 16.5 volts or less. Transmission range: D or B Vehicle speed: 10 km/h (6 mph) or more Engine speed: 450 r/min or more 04/28/2022 Judgment Criteria The high clutch oil pressure switch is ON for 1.5 seconds. . OBD-II DRIVE CYCLE PATTERN Accelerate to 50 km/h (31.1 mph) slowly and then stop the vehicle for at least five seconds with the accelerator opening angle at 10% or more. . PROBABLE CAUSES Malfunction of the transaxle assembly (Faulty high clutch and reverse brake solenoid valve or valve body assembly) Page 24 of 68 (5207) 23A-94 CVT DIAGNOSIS DIAGNOSIS STEP 1. Check the following connector CVT assembly connector Check the terminals for a contact status problem and internal short circuit. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the defective connector. STEP 2. Measure the output wave pattern of the high clutch and reverse brake solenoid valve at TCM connector (HRLS terminal). (1) Connect the CVT assembly connector. (2) Selector lever position: D range. (3) Drive at a constant speed of approx. 20 km/h (auxiliary gearbox: at 1st gear) (4) Connect an oscilloscope, and measure the voltage between TCM connector HRLS terminal and body ground. STEP 4. CVT belt inspection. OK: A wave pattern such as the one shown on Check the appearance of the CVT belt. P.23A-116 (Check Procedure Using an Oscillo(Refer to On-vehicle Service – CVT Belt Inspection) scope) should be output, and the maximum value Q: Is the CVT belt normal? should be 11 V or more and the minimum value should be 1 V or less. There should be no noise in YES : Replace the valve body assembly. the output wave pattern. NO : Replace the transaxle assembly. Q: Is the check result normal? YES : Go to Step 3. NO : Refer to diagnostic trouble code No.P0976: High Clutch and Reverse Brake Solenoid Valve (short to ground) P.23A-72, or diagnostic trouble code No.P0977: High Clutch and Reverse Brake Solenoid Valve (open circuit/ short to power supply) P.23A-74. STEP 3. Symptom recheck after erasing diagnostic trouble code (1) Erase the diagnostic trouble code. (2) Turn the ignition switch to the LOCK (OFF) position, and then wait for one minute. Then drive the vehicle until the engine has been warmed up. (3) Check if the diagnostic trouble code is stored. Q: Is the diagnostic trouble code stored? YES : Replace the transaxle assembly. Go to Step 4. NO : Intermittent malfunction (Refer to GROUP 00 How to Cope with Intermittent Malfunctions P.00-13.). 04/28/2022 Page 25 of 68 (5207) CVT DIAGNOSIS 23A-95 DTC P285A: Auxiliary Gearbox Gear 2 Incorrect Ratio Target auxiliary gear position: 2nd . DIAGNOSTIC FUNCTION The TCM determines that the system is defective when the auxiliary gearbox remains the gear ratio is abnormal although the TCM commands the 2nd gear. . DESCRIPTIONS OF MONITOR METHODS The system determines that a fault has occurred when the gear ratio is within 10% of the 1st gear ratio (1.639 2.003) for at least 0.5 seconds while the TCM is shifting the auxiliary gear to 2nd gear. The system determines that a fault has occurred when the gear ratio is 0.500 or less, or 1.500 or more for at least 0.2 seconds while the TCM is shifting the auxiliary gear to 2nd gear. . MONITOR EXECUTION Accelerator pedal opening angle: 7.8% or more Vehicle speed: 10 km/h (6 mph) or more Engine speed: 450 r/min or more Output shaft speed: 300 r/min or more Secondary pulley speed: 300 r/min or more Transmission range: D or B Acceleration: -0.05G or less 04/28/2022 . MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) Other Monitor (There is no temporary DTC stored in memory for the item monitored below) P0705: Malfunction of the transmission range switch P0720: Malfunction of the output speed sensor P0791: Malfunction of the secondary pulley speed sensor P0973, P0974: Malfunction of the low brake solenoid valve P0976, P0977: Malfunction of the high clutch and reverse brake solenoid valve P2857: 1st gear neutral malfunction P2858: 2nd gear neutral malfunction P2859: 1st gear ratio malfunction U0001: Malfunction of CAN communication U0100: CAN time-out error (engine) Sensor (The sensor below is determined to be normal) Transmission range switch Output speed sensor Secondary pulley speed sensor Low brake solenoid valve High clutch and reverse brake solenoid valve . Page 26 of 68 (5207) CVT 23A-96 DIAGNOSIS LOGIC FLOW CHARTS (Monitor Sequence) START No All secondary parameters are in the enable condition. Yes Actual auxiliary gear ratio = 1st No Yes No Continuous failure for 0.5 sec Yes Malfunction Good END ACC07036 Engine speed: 450 r/min or more Secondary pulley speed: 300 r/min or more Output shaft speed: 300 r/min or more . DTC SET CONDITIONS Check Conditions Target auxiliary gear position: 2nd Voltage of battery: 10 volts or more. Voltage of battery: 16.5 volts or less. Transmission range: D or B Accelerator pedal position sensor (main) output voltage: 1.23 volts or more 04/28/2022 Judgment Criteria The actual gear ratio of the auxiliary gearbox deviates by 10% or less from the 1st gear ratio (1.639 2.003) for 0.5 seconds. . Page 27 of 68 (5207) CVT 23A-97 DIAGNOSIS LOGIC FLOW CHARTS (Monitor Sequence) START No All secondary parameters are in the enable condition. Yes Yes Actual auxiliary gear ratio >= 1.500 No Yes Actual auxiliary gear ratio <= 0.500 No No Continuous failure for 0.2 sec Yes Malfunction Good END • Malfunction of the valve body assembly (Faulty low brake solenoid valve) • Malfunction of the transaxle assembly . DTC SET CONDITIONS Check Conditions Target auxiliary gear position: 2nd Voltage of battery: 10 volts or more. Voltage of battery: 16.5 volts or less. Transmission range: D or B Vehicle speed: 10 km/h (6 mph) or more Engine speed: 450 r/min or more Secondary pulley speed: 300 r/min or more Output shaft speed: 300 r/min or more Acceleration: -0.05G or less 04/28/2022 ACC07037 Judgment Criteria The actual gear ratio of the auxiliary gearbox deviates by 50% or more from the 2nd gear ratio (0.500 or less, 1.500 or more) for 0.2 seconds. . OBD-II DRIVE CYCLE PATTERN Drive at 40 km/h (24.9 mph) for at least five seconds with the accelerator opening angle at 10% or more. . PROBABLE CAUSES Malfunction of the transaxle assembly (Faulty low brake solenoid valve or valve body assembly) Page 28 of 68 (5207) CVT 23A-98 DIAGNOSIS DIAGNOSIS STEP 1. Check the following connector CVT assembly connector Check the terminals for a contact status problem and internal short circuit. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the defective connector. STEP 2. Measure the output wave pattern of the low brake solenoid valve at TCM connector (LBLS terminal). (1) Connect the CVT assembly connector. (2) Selector lever position: D range. (3) Drive at a constant speed of approx. 20 km/h (auxiliary gearbox: at 2nd gear) (4) Connect an oscilloscope, and measure the voltage between TCM connector LBLS terminal and body ground. STEP 4. CVT belt inspection. OK: A wave pattern such as the one shown on Check the appearance of the CVT belt. P.23A-116 (Check Procedure Using an Oscillo(Refer to On-vehicle Service – CVT Belt Inspection) scope) should be output, and the maximum value Q: Is the CVT belt normal? should be 11 V or more and the minimum value YES : Replace the valve body assembly. should be 1 V or less. There should be no noise in NO : Replace the transaxle assembly. the output wave pattern. Q: Is the check result normal? YES : Go to Step 3. NO : Refer to diagnostic trouble code No.P0973: Low Brake Solenoid Valve (low input) P.23A-68, or diagnostic trouble code No.P0974: Low Brake Solenoid Valve (high input) P.23A-70. STEP 3. Symptom recheck after erasing diagnostic trouble code (1) Erase the diagnostic trouble code. (2) Turn the ignition switch to the LOCK (OFF) position, and then wait for one minute. Then drive the vehicle until the engine has been warmed up. (3) Check if the diagnostic trouble code is stored. Q: Is the diagnostic trouble code stored? YES : Replace the transaxle assembly. Go to Step 4. NO : Intermittent malfunction (Refer to GROUP 00 How to Cope with Intermittent Malfunctions P.00-13.). DTC U0001: Malfunction of CAN Communication Circuit . . DIAGNOSTIC FUNCTION DESCRIPTIONS OF MONITOR METHODS The TCM determines that the system is defective if CAN communication information cannot be sent or received. 04/28/2022 TCM cannot receive the periodic communication data. . Page 29 of 68 (5207) CVT 23A-120 ON-VEHICLE SERVICE Tool Tool number and Supersession name Use MB991895 Engine hanger Tool not available When the engine hanger is used: Supporting the engine assembly during removal and installation of the transaxle assembly MB992906 Engine hanger attachment Tool not available MB991895 MB992906 SLIDE BRACKET (HI) E F A D B C B991928 MB991928 Tool not available Engine hanger A: MB991929 A: Joint (50) 2 B: MB991930 B: Joint (90) 2 C: MB991931 C: Joint (140) 2 D: MB991932 D: Foot (standard) 4 E: MB991933 E: Foot (short) 2 F: MB991934 F: Chain and hook assembly MQ600069 Bore scope Tool not available CVT belt inspection MQ600069 ON-VEHICLE SERVICE ESSENTIAL SERVICE TRANSMISSION FLUID CHECK 04/28/2022 M1231211700719 CAUTION Replace the transmission fluid whenever the transaxle is replaced with a new one or the vehicle is driven in harsh conditions. 1. Drive the vehicle until the transmission fluid is warmed up to the normal operating temperature 50 80C (122 176F). NOTE: Use scan tool (M.U.T.-III.) to measure the transmission fluid temperature. Page 30 of 68 (5207) CVT ON-VEHICLE SERVICE CVT BELT INSPECTION M12312298A0011 Required Special Tools: MQ600069: Bore scope JUDGMENT CRITERIA Use special tool bore scope (MQ600069), confirm thatthe lateral side of the belt element illustrated in thefigure is not damaged. Pulley Belt element Lateral side of the belt element Belt ring MQ600069 Belt element BCI02135AA The CVT belt is good if the lateral side of the belt element is not damaged, and the lines are regular. Lateral side of the belt element Belt ring BCKA0511AA The CVT belt is bad if the lateral side of the belt element is damaged, and the lines are worn out. Lateral side of the belt element Belt ring BCKA0513AA 04/28/2022 Page 31 of 68 (5207) CVT ON-VEHICLE SERVICE Advance Preparations 1. Bring the selector lever to "N". 2. Tie the front tire (RH) with a rope, etc. so that the tire does not move. BCI02299AA Side view mirror Markings MQ600069 Approx. 10 cm (3.9 in) Approx. 19 cm (7.5 in) Approx. 22 cm (8.7 in) BCKA0765AA Air gun 3. Install the side view mirror that is included with the special tool bore scope (MQ600069) on to the bore scope and make 3 markings as indicated in the figure. NOTE: . A general commercial fiberscope available on the market may be used as well. (Outer diameter of the tip approximately φ5.5 mm (0.2 inch), focal length approximately 10 mm (0.4 inch), pixel count approximately 450,000 pixels, side view mirror required) Wash the side view mirror using Mitsubishi Motors Genuine parts cleaner (MZ100387) or an equivalent product and air blow it to enhance visibility. 4. Wrap plastic tape around the tip of the air gun approximately 5 times. NOTE: The plastic tape is not required if a tapered rubber attachment is used. 5. Make a marking on the lateral side of the front tire (LH). Plastic tape BCKA0766AA 04/28/2022 Page 32 of 68 (5207) CVT ON-VEHICLE SERVICE Inspection Procedure CAUTION MQ600069 insertion location CVT belt Front portion of the vehicle Left side of the vehicle Make sure no foreign material (trash, debris, etc.) enters the transaxle assembly, as this could cause malfunction. 1. Remove the valve body assembly. While removing the oil pan, if there are bearing fragments, solid metal pieces, etc. on the oil pan, replace the transaxle assembly without inspecting the CVT belt. 2. Let the side view mirror of the special tool bore scope (MQ600069) face the left side of the vehicle, and insert the scope from the location illustrated in the figure all the way until the end of the transmission case and the marking {approximately 19 cm (7.5 inches)} coincide. Marking Approx. 19 cm (7.5 in) MQ600069 Transaxle case BCKA0769AA Image (Reference) Right side of the vehicle 3. Slightly adjust the position of the side view mirror of the special tool bore scope (MQ600069) so that the lateral side of the belt element (right side of the vehicle) is reflected in it. CVT belt MQ600069 BCKA4149AA 4. Insert the tip of the air gun at the location illustrated in the figure and press it firmly. CAUTION MQ600069 Air gun insertion location 04/28/2022 BCKA0770AA Do not apply more than 1 MPa (145 psi) of air pressure so as not to cause any damage. If air pressure is applied at once without firmly pressing the tip of the air gun, the CVT fluid is likely to gush out. Hence wear protective glasses and be careful while performing the task. 5. Slowly continue applying air pressure using the air gun to engage the clutch. NOTE: When the front tire (LH) is rotated in the forward direction (rolling direction), as the CVT belt rotates, the clutch gets engaged. Page 33 of 68 (5207) CVT ON-VEHICLE SERVICE CAUTION Side view mirror If the tire is rotated in the reverse direction (backward direction), the tip of the special tool bore scope (MQ600069) could get caught between the belt and the pulley. Hence rotate the tire in the forward direction. 6. Slowly move the front tire (LH) to make 1 rotation while referring to the markings made on the tire during advance preparations and check the entire perimeter of the CVT belt based on the judgment criteria. NOTE: If the belt does not move, make sure the air gun is firmly pressed. 7. If the lateral side of the belt element (right side of the vehicle) is damaged, replace the transaxle assembly. If it is not damaged, proceed to the next step and inspect the other lateral side of the belt element (left side of the vehicle). 8. Use special tool bore scope (MQ600069) at the marked location {approximately 10 cm (3.9 inches)} as illustrated in the figure. MQ600069 Marking approx. 10 cm (3.9 in) 15° BCKA0772AA MQ600069 insertion location CVT belt Front portion of the vehicle 9. Let the side view mirror of the special tool bore scope (MQ600069) face the right side of the vehicle, and insert the scope from the location illustrated in the figure all the way until the end of the transmission case and the marking {approximately 22 cm (8.7 inches)} coincide. Right side of the vehicle Marking Approx. 22 cm (8.7 in) MQ600069 Transaxle case 04/28/2022 BCKA0767AA Page 34 of 68 (5207) CVT ON-VEHICLE SERVICE Image (Reference) Left side of the vehicle 10.Slightly adjust the position of the side view mirror of the special tool bore scope (MQ600069) so that the lateral side of the belt element (left side of the vehicle) is reflected in it. MQ600069 CVT belt BCKA4148AA 11.Insert the tip of the air gun at the location illustrated in the figure and press it firmly. CAUTION MQ600069 Air gun insertion location BCKA0771AA Do not apply more than 1 MPa (145 psi) of air pressure so as not to cause any damage. If air pressure is applied at once without firmly pressing the tip of the air gun, the CVT fluid is likely to gush out. Hence wear protective glasses and be careful while performing the task. 12.Slowly continue applying air pressure using the air gun to engage the clutch. NOTE: When the front tire (LH) is rotated in the forward direction (rolling direction), as the CVT belt rotates, the clutch gets engaged. CAUTION If the tire is rotated in the reverse direction (backward direction), the tip of the special tool bore scope (MQ600069) could get caught between the belt and the pulley. Hence rotate the tire in the forward direction. 13.Slowly move the front tire (LH) to make 1 rotation while referring to the markings made on the tire during advance preparations and check the entire perimeter of the CVT belt based on the judgment criteria. NOTE: If the belt does not move, make sure the air gun is firmly pressed. 14.If the lateral side of the belt element (left side of the vehicle) is damaged, replace the transaxle assembly. If it is not damaged, proceed to the next step. 15.After the inspection, if some of the adhesive of the plastic tape still remains on the location where the air gun is inserted, remove it with Mitsubishi Motors Genuine parts cleaner (MZ100387) or an equivalent product. 16.Install the valve body assembly. NOTE: Replace the valve body assembly if the CVT belt is inspected in the process of troubleshooting (No. P0746, P0796, P0841, P2857, P2858, P2859, P285A). 04/28/2022 Page 35 of 68 (5207) CVT LUBRICANTS LUBRICANTS Item Brand name M1231200400866 Capacity dm3 (qt) Transmission fluid MITSUBISHI MOTORS GENUINE CVTF-J4 or CVTF-J4+ Parts cleaner (MITSUBISHI MOTORS GENUINE Cleaning the transmission case Part No. MZ100387) or equivalent when CVT belt is inspected 7.0 (7.4) As required 04/28/2022 Page 36 of 68 (5207) CVT DIAGNOSIS 23A-53 STEP 2. Measure the output wave pattern of the lockup solenoid valve at TCM connector (LULS terminal). (1) Connect the CVT assembly connector. (2) Connect an oscilloscope between TCM connector LULS terminal and body ground (Refer to P.23A-160). (3) Driving conditions. (4) During the lockup control. (5) Use an oscilloscope, measure the voltage between TCM connector LULS terminal and body ground. OK: A wave pattern such as the one shown on P.23A-160(Check Procedure Using an Oscilloscope) should be output, and the maximum value should be 11 volts or more and the minimum value should be 1 volt or less. There should be no noise in the output wave pattern. Q: Is the check result normal? YES : Go to Step 3. NO : Refer to DTC P2763: Malfunction of the lockup solenoid valve (open circuit/ short to power supply) P.23A-114, or DTC P2764: Malfunction of the lockup solenoid valve (short to ground) P.23A-117. STEP 3. Using scan tool (M.U.T.-III), recheck the DTC. Check again if the DTC is stored. (1) Erase the DTC. (2) Turn the ignition switch to the "LOCK" (OFF) position. (3) Carry out a test drive with the OBD-II drive cycle pattern. (4) Recheck the DTC. Q: Is DTC P0741 stored? YES : Replace the transaxle assembly (Refer to P.23A-183). NO : The trouble can be an intermittent malfunction (Refer to GROUP 00, How to Use Troubleshooting/Inspection Service Points - How to Cope with Intermittent Malfunctions P.00-15). DTC P0746: Abnormality in Hydraulic Control System Function DIAGNOSTIC FUNCTION MONITOR EXECUTION If the pulley ratio, which is calculated according to the primary pulley speed and the secondary pulley speed, exceeds the standard value, the TCM determines that the line pressure is abnormal. • • • • Transmission range: "D", "R" or "L" Primary speed: 500 r/min or more Acceleration: -0.05 G or more Engine speed: 450 r/min or more DESCRIPTIONS OF MONITOR METHODS The ratio between the primary pulley speed and the secondary pulley speed is 2.55 or more for 0.2 second, or 3.35 or more for 0.1 second. 04/28/2022 Page 37 of 68 (5207) CVT 23A-54 DIAGNOSIS MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) Other Monitor (There is no temporary DTC stored in memory for the item monitored below) • P0705: Malfunction of transmission range switch • P0715: Malfunction of primary pulley speed sensor • P0720: Abnormality in output speed sensor • P0791: Malfunction of the secondary pulley speed sensor • U0001: Malfunction of CAN communication • U0100: CAN time-out error (Engine) Sensor (The sensor below is determined to be normal) • Transmission range switch • Primary pulley speed sensor • Output speed sensor • Secondary pulley speed sensor LOGIC FLOW CHARTS (Monitor Sequence) START All secondary parameters are in the enable condition. No Yes No Pulley ratio > 3.35 Yes No Continuous failure for 0.1 sec Yes Pulley ratio > 2.55 No Yes No Continuous failure for 0.2 sec Yes Good Malfunction END ACC07017 AC 04/28/2022 Page 38 of 68 (5207) CVT 23A-55 DIAGNOSIS DTC SET CONDITIONS Check Conditions • Transmission range switch position: "D", "R" or "L" • Engine speed: 450 r/min or more • Primary pulley speed: 500 r/min or more • Acceleration: -0.05 G or more Judgment Criteria • Pulley ratio (primary pulley speed/secondary pulley speed) more than 2.55 for 0.2 second. • Pulley ratio (primary pulley speed/secondary pulley speed) more than 3.35 for 0.1 second. OBD-II DRIVE CYCLE PATTERN Accelerate to approximately 10 km/h (6.2 mph) slowly. Then drive at a constant speed for 10 seconds. PROBABLE CAUSES Malfunction of the transaxle assembly (Faulty line pressure solenoid valve or valve body assembly) DIAGNOSIS Required Special Tools: • MB992744: Vehicle communication interface-Lite (V.C.I.-Lite) • MB992745: V.C.I.-Lite main harness A • MB992747: V.C.I.-Lite USB cable short • MB992748: V.C.I.-Lite USB cable long • MB991958: Scan Tool (M.U.T.-III Sub Assembly) • MB991824: Vehicles Communication Interface (V.C.I.) • MB991827: M.U.T.-III USB Cable • MB991910: M.U.T.-III Main Harness A (Vehicles with CAN communication system) STEP 1. Check the following connector. • CVT assembly connector Check the terminals for a contact status problem and internal short circuit. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the faulty connector. • Malfunction of the valve body assembly (Faulty line pressure solenoid valve) • Malfunction of the transaxle assembly 04/28/2022 Page 39 of 68 (5207) CVT 23A-56 DIAGNOSIS STEP 2. Measure the output wave pattern of the line pressure solenoid valve at TCM connector (PLLS terminal). (1) Connect the CVT assembly connector. (2) Connect an oscilloscope between TCM connector PLLS terminal and body ground (Refer to P.23A-160). (3) Transmission range: "P" range (4) Engine: Idling (5) Use an oscilloscope, measure the voltage between TCM connector PLLS terminal and body ground. STEP 4. CVT belt inspection. OK: A wave pattern such as the one shown on P.23A-160(Check Procedure Using an OscilloCheck the appearance of the CVT belt. (Refer to On-vehicle Service – CVT Belt Inspection) scope) should be output, and the maximum value should be 11 volts or more and the minimum value Q: Is the CVT belt normal? should be 1 volt or less. There should be no noise YES : Replace the valve body assembly. in the output wave pattern. NO : Replace the transaxle assembly. Q: Is the check result normal? YES : Go to Step 3. NO : Refer to DTC P0962: Malfunction of the line pressure solenoid valve (short to ground) P.23A-79, or DTC P0963: Malfunction of the line pressure solenoid valve (open circuit/ short to power supply) P.23A-82. STEP 3. Using scan tool (M.U.T.-III), recheck the DTC. Check again if the DTC is stored. (1) Erase the DTC. (2) Turn the ignition switch to the "LOCK" (OFF) position. (3) Carry out a test drive with the OBD-II drive cycle pattern. (4) Recheck the DTC. Q: Is DTC P0746 stored? YES : Replace the transaxle assembly (Refer to Go to Step 4. P.23A-183). NO : The trouble can be an intermittent malfunction (Refer to GROUP 00, How to Use Troubleshooting/Inspection Service Points - How to Cope with Intermittent Malfunctions P.00-15). DTC P0791: Malfunction of Secondary Pulley Speed Sensor DIAGNOSTIC FUNCTION DESCRIPTIONS OF MONITOR METHODS The TCM determines whether the system is faulty by monitoring the secondary pulley speed sensor. 04/28/2022 • The status with the primary pulley speed of 1,000 r/min or more and with the secondary pulley speed of 150 r/min or less continues for five seconds. • When the secondary pulley speed has dropped abruptly from 1,000 r/min or more to 240 r/min or less, and then it keeps 240 r/min or less for 0.5 second continuously. Page 40 of 68 (5207) CVT DIAGNOSIS 23A-61 DTC P0796: Abnormality in Primary Pressure Solenoid Valve Function DIAGNOSTIC FUNCTION If the actual pulley ratio does not track with the target ratio, the TCM determines whether the system is faulty. DESCRIPTIONS OF MONITOR METHODS If the actual pulley ratio remains 2.0 to 2.55 for five seconds when the target pulley ratio is 1.2 or less, or if the actual pulley ratio remains 0.2 to 0.75 for five seconds when the target pulley ratio is 1.55 or more, the TCM determines that a malfunction exists. MONITOR EXECUTION • • • • Transmission range: "D", "R" or "L" Engine speed: 450 r/min or more Primary pulley speed: 306 r/min or more Secondary pulley speed: 230 r/min or more MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) Other Monitor (There is no temporary DTC stored in memory for the item monitored below) • P0705: Malfunction of transmission range switch • P0715: Malfunction of primary pulley speed sensor • P0746: Abnormality in hydraulic control system • P0791: Malfunction of the secondary pulley speed sensor • P0842, P0843: Malfunction of the secondary pressure sensor • P0962, P0963: Malfunction of the line pressure solenoid valve • P0970, P0971: Malfunction of the primary pressure solenoid valve • U0001: Malfunction of CAN communication (Bus off) • U0100: CAN time-out error (Engine) Sensor (The sensor below is determined to be normal) • Transmission range switch • Primary pulley speed sensor • Secondary pulley speed sensor • Secondary pressure sensor • Line pressure solenoid valve • Primary pressure solenoid valve 04/28/2022 Page 41 of 68 (5207) CVT 23A-62 DIAGNOSIS LOGIC FLOW CHARTS (Monitor Sequence-Output Functional Low) START No All secondary parameters are in the enable condition. Yes Pulley ratio >= 2.0 and Pulley ratio <= 2.55 No Yes No Continuous failure for 5 sec Yes Malfunction Good END ACC07021 AB 04/28/2022 Page 42 of 68 (5207) CVT 23A-63 DIAGNOSIS LOGIC FLOW CHARTS (Monitor Sequence-Output Functional High) START No All secondary parameters are in the enable condition. Yes Pulley ratio <= 0.75 No Yes No Continuous failure for 5 sec Yes Malfunction Good END ACC07020 AB DTC SET CONDITIONS OBD-II DRIVE CYCLE PATTERN Accelerate to approximately 10 km/h (6.2 mph) Check Conditions slowly. Then drive at a constant speed for 10 sec• Transmission range switch position: "D", "R" or onds. "L" • Engine speed: 450 r/min or more PROBABLE CAUSES • Primary pulley speed: 306 r/min or more Malfunction of the transaxle assembly (Faulty pri• Secondary pulley speed: 230 r/min or more mary pressure solenoid valve or valve body assemJudgment Criteria bly) • When the target pulley ratio (primary pulley speed/secondary pulley speed) is less than 1.2 while the vehicle is being driven, the actual pulley • Malfunction of the valve body assembly ratio remains from 2.0 to 2.55 for five seconds. (Faulty line pressure solenoid valve) • When the target pulley ratio (primary pulley • Malfunction of the transaxle assembly speed/secondary pulley speed) is more than 1.55 while the vehicle is being driven, the actual pulley ratio remains from 0.75 or less for five seconds. 04/28/2022 Page 43 of 68 (5207) 23A-64 CVT DIAGNOSIS DIAGNOSIS Required Special Tools: • MB992744: Vehicle communication interface-Lite (V.C.I.-Lite) • MB992745: V.C.I.-Lite main harness A • MB992747: V.C.I.-Lite USB cable short • MB992748: V.C.I.-Lite USB cable long • MB991958: Scan Tool (M.U.T.-III Sub Assembly) • MB991824: Vehicles Communication Interface (V.C.I.) • MB991827: M.U.T.-III USB Cable • MB991910: M.U.T.-III Main Harness A (Vehicles with CAN communication system) STEP 1. Check the following connector. • CVT assembly connector Check the terminals for a contact status problem and internal short circuit. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the faulty connector. STEP 2. Measure the output wave pattern of the primary pressure solenoid valve at TCM connector (PRLS terminal). (1) Connect the CVT assembly connector. (2) Connect an oscilloscope between TCM connector PRLS terminal and body ground (Refer to P.23A-160). (3) Transmission range: "P" range (4) Engine: Idling (5) Use an oscilloscope, measure the voltage between TCM connector PRLS terminal and body ground. OK: A wave pattern such as the one shown on P.23A-160(Check Procedure Using an Oscilloscope) should be output, and the maximum value should be 11 volts or more and the minimum value should be 1 volt or less. There should be no noise in the output wave pattern. Q: Is the check result normal? YES : Go to Step 3. NO : Refer to DTC P0970: Malfunction of the primary pressure solenoid valve (short to ground) P.23A-85, or DTC P0971: Malfunction of the primary pressure solenoid valve (open circuit/ short to power supply) P.23A-88. 04/28/2022 Page 44 of 68 (5207) CVT DIAGNOSIS 23A-65 STEP 3. Using scan tool (M.U.T.-III), recheck the DTC. Check again if the DTC is stored. (1) Erase the DTC. (2) Turn the ignition switch to the "LOCK" (OFF) position. (3) Carry out a test drive with the OBD-II drive cycle pattern. (4) Recheck the DTC. Q: Is DTC P0796 stored? YES : Replace the transaxle assembly (Refer to Go to Step 4. P.23A-183). NO : The trouble can be an intermittent malfunction (Refer to GROUP 00, How to Use Troubleshooting/Inspection Service Points - How to Cope with Intermittent Malfunctions P.00-15). STEP 4. CVT belt inspection. Check the appearance of the CVT belt. (Refer to On-vehicle Service – CVT Belt Inspection) Q: Is the CVT belt normal? YES : Replace the valve body assembly. NO : Replace the transaxle assembly. Code P0841: Abnormality in Secondary Pressure Sensor Function DIAGNOSTIC FUNCTION TCM determines that the system is defective by monitoring the secondary pressure sensor. DESCRIPTIONS OF MONITOR METHODS The difference between the actual and target secondary pressures remains more than 0.675 MPa (97.9 psi) for five seconds while the vehicle is driven at constant speed. MONITOR EXECUTION Transmission range: "D" Primary pulley speed: 306 r/min or more Secondary pulley speed: 230 r/min or more Actual pulley ratio change rate: 0.1 or less per second • Vehicle speed change rate: 50 km/h (31 mph) or less per five seconds • Accelerator pedal position change rate: 21 percents or less per five seconds • • • • MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) Other Monitor (There is no temporary DTC stored in memory for the item monitored below) • P0705: Malfunction of transmission range switch 04/28/2022 • P0715: Malfunction of primary pulley speed sensor • P0720: Malfunction of output speed sensor • P0746: Abnormality in hydraulic control system function • P0791: Malfunction of secondary pulley speed sensor • P0842: Malfunction of the secondary pressure sensor (low voltage) • P0843: Malfunction of the secondary pressure sensor (high voltage) • P0962: Malfunction of the line pressure solenoid valve (short to ground) • P0963: Malfunction of the line pressure solenoid valve (open circuit/ short to power supply) • P1607: Malfunction of the system power supply (low voltage) • U0100: CAN time-out error (Engine) Sensor (The sensor below is determined to be normal) • Transmission range switch • Primary pulley speed sensor • Secondary pulley speed sensor • Output speed sensor • Line pressure solenoid valve Page 45 of 68 (5207) CVT DIAGNOSIS 23A-65 STEP 3. Using scan tool (M.U.T.-III), recheck the DTC. Check again if the DTC is stored. (1) Erase the DTC. (2) Turn the ignition switch to the "LOCK" (OFF) position. (3) Carry out a test drive with the OBD-II drive cycle pattern. (4) Recheck the DTC. Q: Is DTC P0796 stored? YES : Replace the transaxle assembly (Refer to P.23A-183). NO : The trouble can be an intermittent malfunction (Refer to GROUP 00, How to Use Troubleshooting/Inspection Service Points - How to Cope with Intermittent Malfunctions P.00-15). Code P0841: Abnormality in Secondary Pressure Sensor Function DIAGNOSTIC FUNCTION TCM determines that the system is defective by monitoring the secondary pressure sensor. DESCRIPTIONS OF MONITOR METHODS The difference between the actual and target secondary pressures remains more than 0.675 MPa (97.9 psi) for five seconds while the vehicle is driven at constant speed. MONITOR EXECUTION Transmission range: "D" Primary pulley speed: 306 r/min or more Secondary pulley speed: 230 r/min or more Actual pulley ratio change rate: 0.1 or less per second • Vehicle speed change rate: 50 km/h (31 mph) or less per five seconds • Accelerator pedal position change rate: 21 percents or less per five seconds • • • • MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) Other Monitor (There is no temporary DTC stored in memory for the item monitored below) • P0705: Malfunction of transmission range switch 04/28/2022 • P0715: Malfunction of primary pulley speed sensor • P0720: Malfunction of output speed sensor • P0746: Abnormality in hydraulic control system function • P0791: Malfunction of secondary pulley speed sensor • P0842: Malfunction of the secondary pressure sensor (low voltage) • P0843: Malfunction of the secondary pressure sensor (high voltage) • P0962: Malfunction of the line pressure solenoid valve (short to ground) • P0963: Malfunction of the line pressure solenoid valve (open circuit/ short to power supply) • P1607: Malfunction of the system power supply (low voltage) • U0100: CAN time-out error (Engine) Sensor (The sensor below is determined to be normal) • Transmission range switch • Primary pulley speed sensor • Secondary pulley speed sensor • Output speed sensor • Line pressure solenoid valve Page 46 of 68 (5207) CVT 23A-66 DIAGNOSIS LOGIC FLOW CHARTS (Monitor Sequence) START No All secondary parameters are in the enable condition. Yes Actual secondary fluid pressure - target secondary fluid pressure > 0.675 MPa No Yes No Continuous failure for 5 sec Yes Good Malfunction END ACH01226 DTC SET CONDITIONS Check Conditions • Transmission range: "D" • Primary pulley speed: 306 r/min or more • Secondary pulley speed: 230 r/min or more • Actual pulley ratio change rate: 0.1 or less per second • Vehicle speed change rate: 50 km/h (31 mph) or less per five seconds • Accelerator pedal position change rate: 21 percents or less per five seconds • Voltage of battery: 10 volts or more • Voltage of battery: 16.5 volts or less 04/28/2022 Judgment Criteria • The difference between the actual and target secondary pressures remains more than 0.675 MPa (97.9 psi) for five seconds. Page 47 of 68 (5207) CVT DIAGNOSIS OBD-II DRIVE CYCLE PATTERN 23A-67 PROBABLE CAUSES The vehicle is driven for at least 15 seconds without depressing the accelerator pedal and brake pedal while the selector lever is at "D" range. Malfunction of the transaxle assembly (Faulty secondary pressure sensor or valve body assembly) • Malfunction of the valve body assembly (Faulty secondary pressure sensor) DIAGNOSIS • Malfunction of the transaxle assembly Required Special Tools: • MB992744: Vehicle communication interface-Lite (V.C.I.-Lite) • MB992745: V.C.I.-Lite main harness A • MB992747: V.C.I.-Lite USB cable short • MB992748: V.C.I.-Lite USB cable long • MB991958: Scan Tool (M.U.T.-III Sub Assembly) • MB991824: Vehicles Communication Interface (V.C.I.) • MB991827: M.U.T.-III USB Cable • MB991910: M.U.T.-III Main Harness A (Vehicles with CAN communication system) STEP 1. Hydraulic pressure test. Refer to P.23A-171. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the failure sections. STEP 2. Check the following connector. • TCM connector Check the terminals for a contact status problem and internal short circuit. Q: Is the check result normal? YES : Go to Step 3. NO : Repair the defective connector. STEP 3. Voltage measurement at TCM connector (LPRS terminal). (1) Connect the TCM connector. (2) Drive the vehicle until the engine is warmed up. (3) Transmission range: "P" (4) Engine: Idling (5) Measure the TCM connector side by backprobing. (6) Measure the voltage between the TCM connector (LPRS terminal) and TCM connector (SGND terminal). OK: approximately 0.84 volt Q: Is the check result normal? YES : Go to Step 4. NO : Refer to DTC P0842: Malfunction of the secondary pressure sensor (low voltage) P.23A-68, or DTC P0843: Malfunction of the secondary pressure sensor (high voltage) P.23A-71. 04/28/2022 Page 48 of 68 (5207) CVT 23A-68 DIAGNOSIS STEP 4. Using scan tool (M.U.T.-III), recheck the DTC. Check again if the DTC is stored. (1) Erase the DTC. (2) Turn the ignition switch to the "LOCK" (OFF) position. (3) Carry out a test drive with the OBD-II drive cycle pattern. (4) Recheck the DTC. Q: Is DTC P0841 stored? YES : Replace the transaxle assembly (Refer to Go to Step 5. P.23A-183). NO : The trouble can be an intermittent malfunction (Refer to GROUP 00, How to Use Troubleshooting/Inspection Service Points - How to Cope with Intermittent Malfunctions P.00-15). STEP 5. CVT belt inspection. Check the appearance of the CVT belt. (Refer to On-vehicle Service – CVT Belt Inspection) Q: Is the CVT belt normal? YES : Replace the valve body assembly. NO : Replace the transaxle assembly. DTC P0842: Malfunction of the Secondary Pressure Sensor (Low Voltage) DIAGNOSTIC FUNCTION MONITOR EXECUTION The TCM determines that the system is defective when the secondary pressure sensor output voltage is lower than a predetermined value. Transmission fluid temperature: -20°C (-4°F) or more DESCRIPTIONS OF MONITOR METHODS The status with the fluid temperature of -20°C (-4°F) or more and with the secondary pressure sensor voltage of 0.09 volt or less continues for five seconds. 04/28/2022 MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) Other Monitor (There is no temporary DTC stored in memory for the item monitored below) • Not applicable Sensor (The sensor below is determined to be normal) • Not applicable Page 49 of 68 (5207) CVT 23A-120 DIAGNOSIS DTC P2857: Auxiliary Gearbox Gear 1 Incorrect Ratio Run-up DIAGNOSTIC FUNCTION The TCM determines that the system is faulty when the auxiliary gearbox remains at incorrect ratio although the TCM commands the 1st gear. DESCRIPTIONS OF MONITOR METHODS The gear ratio is 2.232 or more for two seconds while the TCM is shifting the auxiliary gear to 1st gear. MONITOR EXECUTION • Accelerator pedal opening angle: 7.8 percent or more • Engine speed: 450 r/min or more • Output shaft speed: 300 r/min or more • Secondary pulley speed: 300 r/min or more • Transmission range: "D" or "L" • Target auxiliary gear position: 1st MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) Other Monitor (There is no temporary DTC stored in memory for the item monitored below) • P0705: Malfunction of the transmission range switch 04/28/2022 • P0720: Malfunction of the output speed sensor • P0791: Malfunction of the secondary pulley speed sensor • P0973, P0974: Malfunction of the low brake solenoid valve • P0976, P0977: Malfunction of the high clutch and reverse brake solenoid valve • P2858: Auxiliary gearbox gear 2 incorrect ratio run-up • P2859: Auxiliary gearbox gear 1 incorrect ratio • P285A: Auxiliary gearbox gear 2 incorrect ratio • U0001: Malfunction of CAN communication circuit (Bus off) • U0100: CAN time-out error (Engine) Sensor (The sensor below is determined to be normal) • Transmission range switch • Secondary pulley speed sensor • Output speed sensor • Low brake solenoid valve • High clutch and reverse brake solenoid valve Page 50 of 68 (5207) 23A-121 CVT DIAGNOSIS LOGIC FLOW CHARTS (Monitor Sequence) START No All secondary parameters are in the enable condition. Yes No Actual auxiliary gear ratio > 2.232 Yes No Continuous failure for 2 sec Yes Malfunction Good END ACC07031 DTC SET CONDITIONS Check Conditions • Voltage of battery: 10 volts or more. • Voltage of battery: 16.5 volts or less. • Transmission range: "D" or "L" • Accelerator pedal position sensor (main) output voltage: 1.23 volts or more (Opening angle: 7.8 percent or more) • Engine speed: 450 r/min or more • Output speed: 300 r/min or more • Secondary pulley speed: 300 r/min or more • Target auxiliary gear position: 1st Judgment Criteria • While the vehicle is being driven, the actual gear ratio of the auxiliary gearbox remains more than 2.232 for two seconds although the TCM commands the 1st gear. OBD-II DRIVE CYCLE PATTERN Accelerate to 40 km/h (24.9 mph) slowly with the accelerator opening angle at 10 percent or more. PROBABLE CAUSES Malfunction of the transaxle assembly (Faulty low brake solenoid valve or valve body assembly) • Malfunction of the valve body assembly 04/28/2022 Page 51 of 68 (Faulty low brake solenoid valve) • Malfunction of the transaxle assembly (5207) 23A-122 CVT DIAGNOSIS DIAGNOSIS Required Special Tools: • MB992744: Vehicle communication interface-Lite (V.C.I.-Lite) • MB992745: V.C.I.-Lite main harness A • MB992747: V.C.I.-Lite USB cable short • MB992748: V.C.I.-Lite USB cable long • MB991958: Scan Tool (M.U.T.-III Sub Assembly) • MB991824: Vehicles Communication Interface (V.C.I.) • MB991827: M.U.T.-III USB Cable • MB991910: M.U.T.-III Main Harness A (Vehicles with CAN communication system) STEP 1. Check the following connector. • CVT assembly connector Check the terminals for a contact status problem and internal short circuit. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the faulty connector. STEP 2. Measure the output wave pattern of the low brake solenoid valve at TCM connector (LBLS terminal). (1) Connect the CVT assembly connector. (2) Connect an oscilloscope between TCM connector LBLS terminal and body ground (Refer to P.23A-160). (3) Transmission range: "D" range (4) Drive at a constant speed of approximately 20 km/h (12.4 mph) (auxiliary gearbox: at 1st gear). (5) Use an oscilloscope, measure the voltage between TCM connector LBLS terminal and body ground. OK: A wave pattern such as the one shown on P.23A-160(Check Procedure Using an Oscilloscope) should be output, and the maximum value should be 11 volts or more and the minimum value should be 1 volt or less. There should be no noise in the output wave pattern. Q: Is the check result normal? YES : Go to Step 3. NO : Refer to DTC P0973: Malfunction of the low brake solenoid valve (short to ground) P.23A-91, or DTC P0974: Malfunction of the low brake solenoid valve (open circuit/short to power supply) P.23A-94. 04/28/2022 Page 52 of 68 (5207) CVT DIAGNOSIS 23A-123 STEP 3. Using scan tool (M.U.T.-III), recheck the DTC Check again if the DTC is stored. (1) Erase the DTC. (2) Turn the ignition switch to the "LOCK" (OFF) position. (3) Carry out a test drive with the OBD-II drive cycle pattern. (4) Recheck the DTC. Q: Is DTC P2857 stored? YES : Replace the transaxle assembly (Refer to Go to Step 4. P.23A-183). NO : The trouble can be an intermittent malfunction (Refer to GROUP 00, How to Use Troubleshooting/Inspection Service Points - How to Cope with Intermittent Malfunctions P.00-15). STEP 4. CVT belt inspection. Check the appearance of the CVT belt. (Refer to On-vehicle Service – CVT Belt Inspection) Q: Is the CVT belt normal? YES : Replace the valve body assembly. NO : Replace the transaxle assembly. DTC P2858: Auxiliary Gearbox Gear 2 Incorrect Ratio Run-up DIAGNOSTIC FUNCTION The TCM determines that the system is faulty when the auxiliary gearbox remains at incorrect ratio although the TCM commands the 2nd gear. DESCRIPTIONS OF MONITOR METHODS The gear ratio is 2.232 or more for at least two seconds while the TCM is shifting the auxiliary gear to 2nd gear. MONITOR EXECUTION • Accelerator pedal opening angle: 7.8 percent or more • Engine speed: 450 r/min or more • Output shaft speed: 300 r/min or more • Secondary pulley speed: 300 r/min or more • Transmission range: "D" or "L" • Target auxiliary gear position: 2nd MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) Other Monitor (There is no temporary DTC stored in memory for the item monitored below) • P0705: Malfunction of the transmission range switch • P0720: Malfunction of the output speed sensor • P0791: Malfunction of the secondary pulley speed sensor • P0973, P0974: Malfunction of the low brake solenoid valve • P0976, P0977: Malfunction of the high clutch and reverse brake solenoid valve • P2857: Auxiliary gearbox gear 1 incorrect ratio run-up • P2859: Auxiliary gearbox gear 1 incorrect ratio • P285A: Auxiliary gearbox gear 2 incorrect ratio • U0001: Malfunction of CAN communication circuit (Bus off) • U0100: CAN time-out error (Engine) Sensor (The sensor below is determined to be normal) • Transmission range switch • Secondary pulley speed sensor • Output speed sensor • Low brake solenoid valve • High clutch and reverse brake solenoid valve 04/28/2022 Page 53 of 68 (5207) CVT DIAGNOSIS 23A-123 STEP 3. Using scan tool (M.U.T.-III), recheck the DTC Check again if the DTC is stored. (1) Erase the DTC. (2) Turn the ignition switch to the "LOCK" (OFF) position. (3) Carry out a test drive with the OBD-II drive cycle pattern. (4) Recheck the DTC. Q: Is DTC P2857 stored? YES : Replace the transaxle assembly (Refer to P.23A-183). NO : The trouble can be an intermittent malfunction (Refer to GROUP 00, How to Use Troubleshooting/Inspection Service Points - How to Cope with Intermittent Malfunctions P.00-15). DTC P2858: Auxiliary Gearbox Gear 2 Incorrect Ratio Run-up DIAGNOSTIC FUNCTION The TCM determines that the system is faulty when the auxiliary gearbox remains at incorrect ratio although the TCM commands the 2nd gear. DESCRIPTIONS OF MONITOR METHODS The gear ratio is 2.232 or more for at least two seconds while the TCM is shifting the auxiliary gear to 2nd gear. MONITOR EXECUTION • Accelerator pedal opening angle: 7.8 percent or more • Engine speed: 450 r/min or more • Output shaft speed: 300 r/min or more • Secondary pulley speed: 300 r/min or more • Transmission range: "D" or "L" • Target auxiliary gear position: 2nd MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) Other Monitor (There is no temporary DTC stored in memory for the item monitored below) • P0705: Malfunction of the transmission range switch • P0720: Malfunction of the output speed sensor • P0791: Malfunction of the secondary pulley speed sensor • P0973, P0974: Malfunction of the low brake solenoid valve • P0976, P0977: Malfunction of the high clutch and reverse brake solenoid valve • P2857: Auxiliary gearbox gear 1 incorrect ratio run-up • P2859: Auxiliary gearbox gear 1 incorrect ratio • P285A: Auxiliary gearbox gear 2 incorrect ratio • U0001: Malfunction of CAN communication circuit (Bus off) • U0100: CAN time-out error (Engine) Sensor (The sensor below is determined to be normal) • Transmission range switch • Secondary pulley speed sensor • Output speed sensor • Low brake solenoid valve • High clutch and reverse brake solenoid valve 04/28/2022 Page 54 of 68 (5207) CVT 23A-124 DIAGNOSIS LOGIC FLOW CHARTS (Monitor Sequence) START No All secondary parameters are in the enable condition. Yes No Actual auxiliary gear ratio > 2.232 Yes No Continuous failure for 2 sec Yes Malfunction Good END DTC SET CONDITIONS Check Conditions • Voltage of battery: 10 volts or more • Voltage of battery: 16.5 volts or less • Transmission range: "D" or "L" • Accelerator pedal position sensor (main) output voltage: 1.23 volts or more (Opening angle: 7.8 percent or more) • Engine speed: 450 r/min or more • Output speed: 300 r/min or more • Secondary pulley speed: 300 r/min or more • Target auxiliary gear position: 2nd • Malfunction of the valve body assembly ACC07035 (Faulty high clutch and reverse brake solenoid valve) • Malfunction of the transaxle assembly Judgment Criteria • While the vehicle is being driven, the actual gear ratio of the auxiliary gearbox remains more than 2.232 for two seconds although the TCM commands the 2nd gear. OBD-II DRIVE CYCLE PATTERN Drive at 40 km/h (24.9 mph) for at least five seconds with the accelerator opening angle at 10 percent or more. PROBABLE CAUSES Malfunction of the transaxle assembly (Faulty high clutch and reverse brake solenoid valve or valve body assembly) 04/28/2022 Page 55 of 68 (5207) CVT DIAGNOSIS 23A-125 DIAGNOSIS Required Special Tools: • MB992744: Vehicle communication interface-Lite (V.C.I.-Lite) • MB992745: V.C.I.-Lite main harness A • MB992747: V.C.I.-Lite USB cable short • MB992748: V.C.I.-Lite USB cable long • MB991958: Scan Tool (M.U.T.-III Sub Assembly) • MB991824: Vehicles Communication Interface (V.C.I.) • MB991827: M.U.T.-III USB Cable • MB991910: M.U.T.-III Main Harness A (Vehicles with CAN communication system) STEP 1. Check the following connector. • CVT assembly connector Check the terminals for a contact status problem and internal short circuit. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the faulty connector. STEP 2. Measure the output wave pattern of the high clutch and reverse brake solenoid valve at TCM connector (HRLS terminal). (1) Connect the CVT assembly connector. (2) Connect an oscilloscope between TCM connector HRLS terminal and body ground (Refer to P.23A-160). (3) Transmission range: "D" range (4) Drive at a constant speed of approximately 20 km/h (12.4 mph) (auxiliary gearbox: at 2nd gear). (5) Use an oscilloscope, measure the voltage between TCM connector HRLS terminal and body ground. OK: A wave pattern such as the one shown on P.23A-160(Check Procedure Using an Oscilloscope) should be output, and the maximum value should be 11 volts or more and the minimum value should be 1 volt or less. There should be no noise in the output wave pattern. Q: Is the check result normal? YES : Go to Step 3. NO : Refer to DTC P0976: Malfunction of the high clutch and reverse brake solenoid valve (short to ground) P.23A-97, or DTC P0977: Malfunction of the high clutch and reverse brake solenoid valve (open circuit/short to power supply) P.23A-100. 04/28/2022 Page 56 of 68 (5207) CVT 23A-126 DIAGNOSIS STEP 3. Using scan tool (M.U.T.-III), recheck the DTC. Check again if the DTC is stored. (1) Erase the DTC. (2) Turn the ignition switch to the "LOCK" (OFF) position. (3) Carry out a test drive with the OBD-II drive cycle pattern. (4) Recheck the DTC. Q: Is DTC P2858 stored? YES : Replace the transaxle assembly (Refer to Go to Step 4. P.23A-183). NO : The trouble can be an intermittent malfunction (Refer to GROUP 00, How to Use Troubleshooting/Inspection Service Points - How to Cope with Intermittent Malfunctions P.00-15). STEP 4. CVT belt inspection. Check the appearance of the CVT belt. (Refer to On-vehicle Service – CVT Belt Inspection) Q: Is the CVT belt normal? YES : Replace the valve body assembly. NO : Replace the transaxle assembly. DTC P2859: Auxiliary Gearbox Gear 1 Incorrect Ratio DIAGNOSTIC FUNCTION The TCM determines that the system is faulty when the auxiliary gearbox remains the gear ratio is abnormal although the TCM commands the 1st gear. DESCRIPTIONS OF MONITOR METHODS • The system determines that a fault has occurred when the gear ratio is within ± 10 percent of the 2nd gear ratio (0.900 - 1.100) for at least 0.5 second while the TCM is shifting the auxiliary gear to 1st gear. • The system determines that a fault has occurred when the gear ratio is 0.911 or less, or 2.732 or more for at least 0.2 second while the TCM is shifting the auxiliary gear to 1st gear. • If the high clutch pressure switch remains on for at least 1.5 seconds while the TCM is shifting the auxiliary gear to 1st gear, the system determines that a fault has occurred. MONITOR EXECUTION • Output shaft speed: 300 r/min or more • Secondary pulley speed: 300 r/min or more • Transmission range: "D" or "L" • Acceleration: - 0.05 G or less • Target auxiliary gear position: 1st • The target pressure for the high clutch and reverse brake solenoid valve is 0 MPa (0 psi) or less . MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) Other Monitor (There is no temporary DTC stored in memory for the item monitored below) • P0705: Malfunction of the transmission range switch • P0715: Malfunction of primary pulley speed sensor • P0720: Malfunction of the output speed sensor • P0791: Malfunction of the secondary pulley speed sensor • P0876: Malfunction of the high clutch pressure switch • P0973, P0974: Malfunction of the low brake solenoid valve • Accelerator pedal opening angle: 7.8 percent or more • Vehicle speed: 10 km/h (6 mph) or more • Vehicle speed: 10 km/h (6 mph) or less • Engine speed: 450 r/min or more 04/28/2022 Page 57 of 68 (5207) CVT 23A-126 DIAGNOSIS STEP 3. Using scan tool (M.U.T.-III), recheck the DTC. Check again if the DTC is stored. (1) Erase the DTC. (2) Turn the ignition switch to the "LOCK" (OFF) position. (3) Carry out a test drive with the OBD-II drive cycle pattern. (4) Recheck the DTC. Q: Is DTC P2858 stored? YES : Replace the transaxle assembly (Refer to P.23A-183). NO : The trouble can be an intermittent malfunction (Refer to GROUP 00, How to Use Troubleshooting/Inspection Service Points - How to Cope with Intermittent Malfunctions P.00-15). DTC P2859: Auxiliary Gearbox Gear 1 Incorrect Ratio DIAGNOSTIC FUNCTION The TCM determines that the system is faulty when the auxiliary gearbox remains the gear ratio is abnormal although the TCM commands the 1st gear. DESCRIPTIONS OF MONITOR METHODS • The system determines that a fault has occurred when the gear ratio is within ± 10 percent of the 2nd gear ratio (0.900 - 1.100) for at least 0.5 second while the TCM is shifting the auxiliary gear to 1st gear. • The system determines that a fault has occurred when the gear ratio is 0.911 or less, or 2.732 or more for at least 0.2 second while the TCM is shifting the auxiliary gear to 1st gear. • If the high clutch pressure switch remains on for at least 1.5 seconds while the TCM is shifting the auxiliary gear to 1st gear, the system determines that a fault has occurred. MONITOR EXECUTION • Accelerator pedal opening angle: 7.8 percent or more • Vehicle speed: 10 km/h (6 mph) or more • Vehicle speed: 10 km/h (6 mph) or less • Engine speed: 450 r/min or more 04/28/2022 • Output shaft speed: 300 r/min or more • Secondary pulley speed: 300 r/min or more • Transmission range: "D" or "L" • Acceleration: - 0.05 G or less • Target auxiliary gear position: 1st • The target pressure for the high clutch and reverse brake solenoid valve is 0 MPa (0 psi) or less . MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) Other Monitor (There is no temporary DTC stored in memory for the item monitored below) • P0705: Malfunction of the transmission range switch • P0715: Malfunction of primary pulley speed sensor • P0720: Malfunction of the output speed sensor • P0791: Malfunction of the secondary pulley speed sensor • P0876: Malfunction of the high clutch pressure switch • P0973, P0974: Malfunction of the low brake solenoid valve Page 58 of 68 (5207) 23A-127 CVT DIAGNOSIS • P0976, P0977: Malfunction of the high clutch and reverse brake solenoid valve • P2857: Auxiliary gearbox gear 1 incorrect ratio run-up • P2858: Auxiliary gearbox gear 2 incorrect ratio run-up • P285A: Auxiliary gearbox gear 2 incorrect ratio • U0001: Malfunction of CAN communication circuit (Bus off) • U0100: CAN time-out error (Engine) Sensor (The sensor below is determined to be normal) • Transmission range switch • Primary pulley speed sensor • Output speed sensor • Secondary pulley speed sensor • Low brake solenoid valve • High clutch and reverse brake solenoid valve • High clutch oil pressure switch LOGIC FLOW CHARTS (Monitor Sequence) START No All secondary parameters are in the enable condition. Yes Actual auxiliary gear ratio = 2nd No Yes No Continuous failure for 0.5 sec Yes Malfunction Good END ACC07032 04/28/2022 Page 59 of 68 (5207) CVT 23A-128 DIAGNOSIS DTC SET CONDITIONS Check Conditions • Target auxiliary gear position: 1st • Voltage of battery: 10 volts or more. • Voltage of battery: 16.5 volts or less. • Transmission range: "D" or "L" • Accelerator pedal position sensor (main) output voltage: 1.23 volts or more (Opening angle: 7.8 percent or more) • Engine speed: 450 r/min or more • Output speed: 300 r/min or more • Secondary pulley speed: 300 r/min or more Judgment Criteria • The actual gear ratio of the auxiliary gearbox deviates by ± 10 percent or less from the 2nd gear ratio (0.900 - 1.100) for 0.5 second. LOGIC FLOW CHARTS (Monitor Sequence) START No All secondary parameters are in the enable condition. Yes Yes Actual auxiliary gear ratio >= 2.732 No Yes Actual auxiliary gear ratio <= 0.911 No No Continuous failure for 0.2 sec Yes Malfunction Good END ACC07033 04/28/2022 Page 60 of 68 (5207) 23A-129 CVT DIAGNOSIS • Output speed: 300 r/min or more • Secondary pulley speed: 300 r/min or more • Acceleration: -0.05 G or less DTC SET CONDITIONS Check Conditions • Target auxiliary gear position: 1st • Voltage of battery: 10 volts or more. • Voltage of battery: 16.5 volts or less. • Transmission range: "D" or "L" • Vehicle speed: 10 km/h (6 mph) or more • Engine speed: 450 r/min or more Judgment Criteria • The actual gear ratio of the auxiliary gearbox deviates by ± 50 percent or more from the 1st gear ratio (0.911 or less, 2.732 or more) for 0.2 second. LOGIC FLOW CHARTS (Monitor Sequence) START No All secondary parameters are in the enable condition. Yes High clutch oil pressure switch status is "ON" No Yes No Continuous for 1.5 sec Yes Malfunction Good END ACC07034 AB DTC SET CONDITIONS Check Conditions • Target auxiliary gear position: 1st • The target pressure for the high clutch and reverse brake solenoid valve is 0 MPa (0 psi) or less. 04/28/2022 • Transmission range: "D" or "L" • Vehicle speed: 10 km/h (6 mph) or less • Engine speed: 450 r/min or more Judgment Criteria • The high clutch oil pressure switch is ON for 1.5 seconds. Page 61 of 68 (5207) CVT 23A-130 OBD-II DRIVE CYCLE PATTERN DIAGNOSIS PROBABLE CAUSES Accelerate to 50 km/h (31.1 mph) slowly and then stop the vehicle for at least five seconds with the accelerator opening angle at 10 percent or more. Malfunction of the transaxle assembly (Faulty high clutch and reverse brake solenoid valve or valve body assembly) • Malfunction of the valve body assembly DIAGNOSIS (Faulty high clutch and reverse brake solenoid valve) • Malfunction of the transaxle assembly Required Special Tools: • MB992744: Vehicle communication interface-Lite (V.C.I.-Lite) • MB992745: V.C.I.-Lite main harness A • MB992747: V.C.I.-Lite USB cable short • MB992748: V.C.I.-Lite USB cable long • MB991958: Scan Tool (M.U.T.-III Sub Assembly) • MB991824: Vehicles Communication Interface (V.C.I.) • MB991827: M.U.T.-III USB Cable • MB991910: M.U.T.-III Main Harness A (Vehicles with CAN communication system) STEP 1. Check the following connector. • CVT assembly connector Check the terminals for a contact status problem and internal short circuit. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the faulty connector. 04/28/2022 STEP 2. Measure the output wave pattern of the high clutch and reverse brake solenoid valve at TCM connector (HRLS terminal). (1) Connect the CVT assembly connector. (2) Connect an oscilloscope between TCM connector HRLS terminal and body ground (Refer to P.23A-160). (3) Transmission range: "D" range (4) Drive at a constant speed of approximately 20 km/h (12.4 mph) (auxiliary gearbox: at 1st gear). (5) Use an oscilloscope, measure the voltage between TCM connector HRLS terminal and body ground. OK: A wave pattern such as the one shown on P.23A-160(Check Procedure Using an Oscilloscope) should be output, and the maximum value should be 11 volts or more and the minimum value should be 1 volt or less. There should be no noise in the output wave pattern. Q: Is the check result normal? YES : Go to Step 3. NO : Refer to DTC P0976: Malfunction of the high clutch and reverse brake solenoid valve (short to ground) P.23A-97, or DTC P0977: Malfunction of the high clutch and reverse brake solenoid valve (open circuit/short to power supply) P.23A-100. Page 62 of 68 (5207) CVT DIAGNOSIS 23A-131 STEP 3. Using scan tool (M.U.T.-III), recheck the DTC. Check again if the DTC is stored. (1) Erase the DTC. (2) Turn the ignition switch to the "LOCK" (OFF) position. (3) Carry out a test drive with the OBD-II drive cycle pattern. (4) Recheck the DTC. Q: Is DTC P2859 stored? YES : Replace the transaxle assembly (Refer to Go to Step 4. P.23A-183). NO : The trouble can be an intermittent malfunction (Refer to GROUP 00, How to Use Troubleshooting/Inspection Service Points - How to Cope with Intermittent Malfunctions P.00-15). STEP 4. CVT belt inspection. Check the appearance of the CVT belt. (Refer to On-vehicle Service – CVT Belt Inspection) Q: Is the CVT belt normal? YES : Replace the valve body assembly. NO : Replace the transaxle assembly. DTC P285A: Auxiliary Gearbox Gear 2 Incorrect Ratio DIAGNOSTIC FUNCTION The TCM determines that the system is faulty when the auxiliary gearbox remains the gear ratio is abnormal although the TCM commands the 2nd gear. DESCRIPTIONS OF MONITOR METHODS • The system determines that a fault has occurred when the gear ratio is within ± 10 percent of the 1st gear ratio (1.639 - 2.003) for at least 0.5 second while the TCM is shifting the auxiliary gear to 2nd gear. • The system determines that a fault has occurred when the gear ratio is 0.500 or less, or 1.500 or more for at least 0.2 second while the TCM is shifting the auxiliary gear to 2nd gear. MONITOR EXECUTION MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) Other Monitor (There is no temporary DTC stored in memory for the item monitored below) • P0705: Malfunction of the transmission range switch • P0720: Malfunction of the output speed sensor • P0791: Malfunction of the secondary pulley speed sensor • P0973, P0974: Malfunction of the low brake solenoid valve • P0976, P0977: Malfunction of the high clutch and reverse brake solenoid valve • P2857: Auxiliary gearbox gear 1 incorrect ratio run-up • P2858: Auxiliary gearbox gear 2 incorrect ratio run-up • P2859: Auxiliary gearbox gear 1 incorrect ratio • U0001: Malfunction of CAN communication circuit (Bus off) • U0100: CAN time-out error (Engine) • Accelerator pedal opening angle: 7.8 percent or more • Vehicle speed: 10 km/h (6 mph) or more Sensor (The sensor below is determined to be • Engine speed: 450 r/min or more normal) • Output shaft speed: 300 r/min or more • Transmission range switch • Secondary pulley speed: 300 r/min or more • Output speed sensor • Transmission range: "D" or "L" • Secondary pulley speed sensor • Acceleration: -0.05G or less • High clutch and reverse brake solenoid valve • Target auxiliary gear position: 2nd 04/28/2022 Page 63 of 68 (5207) CVT DIAGNOSIS 23A-131 STEP 3. Using scan tool (M.U.T.-III), recheck the DTC. Check again if the DTC is stored. (1) Erase the DTC. (2) Turn the ignition switch to the "LOCK" (OFF) position. (3) Carry out a test drive with the OBD-II drive cycle pattern. (4) Recheck the DTC. Q: Is DTC P2859 stored? YES : Replace the transaxle assembly (Refer to P.23A-183). NO : The trouble can be an intermittent malfunction (Refer to GROUP 00, How to Use Troubleshooting/Inspection Service Points - How to Cope with Intermittent Malfunctions P.00-15). DTC P285A: Auxiliary Gearbox Gear 2 Incorrect Ratio DIAGNOSTIC FUNCTION The TCM determines that the system is faulty when the auxiliary gearbox remains the gear ratio is abnormal although the TCM commands the 2nd gear. DESCRIPTIONS OF MONITOR METHODS • The system determines that a fault has occurred when the gear ratio is within ± 10 percent of the 1st gear ratio (1.639 - 2.003) for at least 0.5 second while the TCM is shifting the auxiliary gear to 2nd gear. • The system determines that a fault has occurred when the gear ratio is 0.500 or less, or 1.500 or more for at least 0.2 second while the TCM is shifting the auxiliary gear to 2nd gear. MONITOR EXECUTION • Accelerator pedal opening angle: 7.8 percent or more • Vehicle speed: 10 km/h (6 mph) or more • Engine speed: 450 r/min or more • Output shaft speed: 300 r/min or more • Secondary pulley speed: 300 r/min or more • Transmission range: "D" or "L" • Acceleration: -0.05G or less • Target auxiliary gear position: 2nd 04/28/2022 MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) Other Monitor (There is no temporary DTC stored in memory for the item monitored below) • P0705: Malfunction of the transmission range switch • P0720: Malfunction of the output speed sensor • P0791: Malfunction of the secondary pulley speed sensor • P0973, P0974: Malfunction of the low brake solenoid valve • P0976, P0977: Malfunction of the high clutch and reverse brake solenoid valve • P2857: Auxiliary gearbox gear 1 incorrect ratio run-up • P2858: Auxiliary gearbox gear 2 incorrect ratio run-up • P2859: Auxiliary gearbox gear 1 incorrect ratio • U0001: Malfunction of CAN communication circuit (Bus off) • U0100: CAN time-out error (Engine) Sensor (The sensor below is determined to be normal) • Transmission range switch • Output speed sensor • Secondary pulley speed sensor • Low brake solenoid valve • High clutch and reverse brake solenoid valve Page 64 of 68 (5207) CVT 23A-132 DIAGNOSIS LOGIC FLOW CHARTS (Monitor Sequence) START No All secondary parameters are in the enable condition. Yes No Actual auxiliary gear ratio = 1st Yes No Continuous failure for 0.5 sec Yes Malfunction Good END ACC07036 DTC SET CONDITIONS Check Conditions • Target auxiliary gear position: 2nd • Voltage of battery: 10 volts or more • Voltage of battery: 16.5 volts or less • Transmission range: "D" or "L" • Accelerator pedal position sensor (main) output voltage: 1.23 volts or more (Opening angle: 7.8 percent or more) • Engine speed: 450 r/min or more • Secondary pulley speed: 300 r/min or more • Output speed: 300 r/min or more 04/28/2022 Judgment Criteria • The actual gear ratio of the auxiliary gearbox deviates by ± 10 percent or less from the 1st gear ratio (1.639 - 2.003) for 0.5 second. Page 65 of 68 (5207) 23A-133 CVT DIAGNOSIS LOGIC FLOW CHARTS (Monitor Sequence) START No All secondary parameters are in the enable condition. Yes Yes Actual auxiliary gear ratio >= 1.500 No Yes Actual auxiliary gear ratio <= 0.500 No No Continuous failure for 0.2 sec Yes Malfunction Good END ACC07037 DTC SET CONDITIONS Check Conditions • Target auxiliary gear position: 2nd • Voltage of battery: 10 volts or more • Voltage of battery: 16.5 volts or less • Transmission range: "D" or "L" • Vehicle speed: 10 km/h (6 mph) or more • Engine speed: 450 r/min or more • Secondary pulley speed: 300 r/min or more • Output speed: 300 r/min or more • Acceleration: -0.05 G or less 04/28/2022 Judgment Criteria • The actual gear ratio of the auxiliary gearbox deviates by ± 50 percent or more from the 2nd gear ratio (0.500 or less, 1.500 or more) for 0.2 second. Page 66 of 68 (5207) CVT 23A-134 OBD-II DRIVE CYCLE PATTERN DIAGNOSIS PROBABLE CAUSES Drive at 40 km/h (24.9 mph) for at least five seconds with the accelerator opening angle at 10 percent or more. Malfunction of the transaxle assembly (Faulty low brake solenoid valve or valve body assembly) • Malfunction of the valve body assembly DIAGNOSIS (Faulty low brake solenoid valve) • Malfunction of the transaxle assembly Required Special Tools: • MB992744: Vehicle communication interface-Lite (V.C.I.-Lite) • MB992745: V.C.I.-Lite main harness A • MB992747: V.C.I.-Lite USB cable short • MB992748: V.C.I.-Lite USB cable long • MB991958: Scan Tool (M.U.T.-III Sub Assembly) • MB991824: Vehicles Communication Interface (V.C.I.) • MB991827: M.U.T.-III USB Cable • MB991910: M.U.T.-III Main Harness A (Vehicles with CAN communication system) STEP 1. Check the following connector. • CVT assembly connector Check the terminals for a contact status problem and internal short circuit. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the faulty connector. STEP 2. Measure the output wave pattern of the low brake solenoid valve at TCM connector (LBLS terminal). (1) Connect the CVT assembly connector. (2) Connect an oscilloscope between TCM connector LBLS terminal and body ground (Refer to P.23A-160). (3) Transmission range: "D" range (4) Drive at a constant speed of approximately 20 km/h (12.4 mph) (auxiliary gearbox: at 2nd gear). (5) Use an oscilloscope, measure the voltage between TCM connector LBLS terminal and body ground. OK: A wave pattern such as the one shown on P.23A-160(Check Procedure Using an Oscilloscope) should be output, and the maximum value should be 11 volts or more and the minimum value should be 1 volt or less. There should be no noise in the output wave pattern. Q: Is the check result normal? YES : Go to Step 3. NO : Refer to DTC P0973: Malfunction of the low brake solenoid valve (short to ground) P.23A-91, or DTC P0974: Malfunction of the low brake solenoid valve (open circuit/short to power supply) P.23A-94. 04/28/2022 Page 67 of 68 (5207) CVT DIAGNOSIS 23A-135 STEP 3. Using scan tool (M.U.T.-III), recheck the DTC. Check again if the DTC is stored. (1) Erase the DTC. (2) Turn the ignition switch to the "LOCK" (OFF) position. (3) Carry out a test drive with the OBD-II drive cycle pattern. (4) Recheck the DTC. Q: Is DTC P285A stored? YES : Replace the transaxle assembly (Refer to Go to Step 4. P.23A-183). NO : The trouble can be an intermittent malfunction (Refer to GROUP 00, How to Use Troubleshooting/Inspection Service Points - How to Cope with Intermittent Malfunctions P.00-15). STEP 4. CVT belt inspection. Check the appearance of the CVT belt. (Refer to On-vehicle Service – CVT Belt Inspection) Q: Is the CVT belt normal? YES : Replace the valve body assembly. NO : Replace the transaxle assembly. DTC U0001: Malfunction of CAN Communication Circuit (Bus Off) DIAGNOSTIC FUNCTION The TCM determines that the system is defective if CAN communication information cannot be sent or received. DESCRIPTIONS OF MONITOR METHODS TCM cannot receive the periodic communication data. MONITOR EXECUTION MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) Other Monitor (There is no temporary DTC stored in memory for the item monitored below) • Not applicable Sensor (The sensor below is determined to be normal) • Not applicable Continuous 04/28/2022 Page 68 of 68 (5207)