22-ST-005H

GROUP
NUMBER
STEERING
Technical Service Bulletin
SUBJECT:
DATE
22-ST-005H
MODEL(S)
APRIL 2022
Multiple
C-MDPS WORM SHAFT BEARING NOISE
THIS TSB SUPERSEDES 21-ST-003H TO REMOVE THE SONATA (DN8A) VEHICLES.
SEPARATE TSB HAS BEEN ISSUED FOR DN8A VEHICLES.
A
Description: Certain vehicles may develop a bearing noise within the Motor Driven Power Steering
(MDPS) column worm shaft assembly. If bearing noise is heard, follow the procedure in this bulletin to
replace the worm shaft bearing.
Applicable Vehicles:
2017 – 2020 MY Elantra (AD, VIN beginning with “KMH”)
2017 – 2018 or 2020 MY Elantra (ADA, VIN beginning with “5NP”) with production dates between
January 01, 2017 and February 28, 2018 or between November 07, 2019 and May 03, 2020
2018 – 2020 MY Elantra GT (PD)
2017 – 2022 MY Ioniq Hybrid/Plug-In (AE HEV/PHEV)
2017 – 2021 MY Ioniq Electric Vehicle (AE EV)
2018 – 2022 MY Kona (OS)
2019 – 2022 MY Kona EV (OS EV)
2020 – 2022 MY Palisade (LX2)
2017 – 2019 MY Santa Fe/XL (NC)
2017 – 2019 MY Sonata (LFA)
2017 – 2019 MY Sonata Hybrid/Plug-In (LF HEV/PHEV)
2020 – 2021 MY Sonata Hybrid (DN8 HEV)
2017 MY Veloster (FS)
NOTICE
•
•
2018 – 2020 MY Elantra (ADA, VIN beginning with “5NP”), with production dates between
March 01, 2018 and November 06, 2019, please refer to TSB 22-ST-004H.
2020 – 2022 MY Sonata (DN8A) produced from SOP to December 30, 2021, please refer to
TSB 22-ST-003H.
Circulate To: General Manager, Service Manager, Parts Manager, Warranty Manager, Service
Advisors, Technicians, Body Shop Manager, Fleet Repair
C-MDPS WORM SHAFT BEARING NOISE
SUBJECT:
Parts Information:
PART NAME
PART NUMBER
2
1
SMALL
BEARING KIT
PART
DESCRIPTION
PHOTO
1.
2.
3.
4.
56359-L1AAAFFF
3
End cover assy
Sliding damper
Bearing
Paper stick
4
NOTE: Sonata Hybrid (DN8 HEV) requires the use of the end cover (part #1).
SST Information:
PART NAME
PART NUMBER
MDPS
SMALL BEARING
REMOVAL TOOL
0K563-L2100FFF
MDPS
SMALL BEARING
MOUNTING TOOL
0K563-L2200FFF
PHOTO
NOTE: All dealers were sent one of each tool at the launch of this TSB in October 2021.
TSB #: 22-ST-005H
Page 2 of 11
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SUBJECT:
C-MDPS WORM SHAFT BEARING NOISE
Warranty Information:
MODEL
OP CODE
OPERATION
ELANTRA (AD/ADA)
ELANTRA GT (PD)
KONA (OS)
KONA EV (OS EV)
IONIQ (AE EV)
IONIQ HYBRID/PLUG-IN
(AE HEV/PHEV)
SMALL
SANTA FE/XL (NC)
56352F00
BEARING
VELOSTER (FS)
REPLACEMENT
SONATA (LFA)
SONATA HYBRID/PLUG-IN
(LF HEV/PHEV)
SONATA HYBRID
(DN8 HEV)
PALISADE (LX2)
TSB #: 22-ST-005H
OP
TIME
CAUSAL
PART
0.6
M/H
56359L1AAAFFF
NATURE CAUSE
CODE
CODE
Q57
ZZ6
Page 3 of 11
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C-MDPS WORM SHAFT BEARING NOISE
SUBJECT:
Service Procedure:
1.
Determine if bearing noise comes from the
MDPS column and housing.
•
Start the engine and turn the steering
wheel left and right.
•
Listen for the bearing noise occurring
from the worm shaft housing (A). This
noise will be located near the CMDPS motor on the steering column.
•
MDPS Motor
To hear an example of the bearing
noise, refer to the link or QR code
below.
https://youtu.be/22PI3hAEfnk
A
2.
Replace the worm shaft small bearing if
noise is heard.
If noise is not heard in this location, refer to
the shop manual for detailed diagnostic and
repair service procedures or refer to TSB 20ST-001H-2, Column-Mounted MDPS Repair
Information (or current TSB related to partial
C-MDPS Repairs) for additional information.
3.
Ensure the wheels are straight and the
steering wheel is level.
4.
Record the customer’s AM, FM, and SXM
radio preset stations.
TSB #: 22-ST-005H
Page 4 of 11
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C-MDPS WORM SHAFT BEARING NOISE
SUBJECT:
5.
Disconnect the negative (-) battery terminal.
NOTICE
Wait at least 3 minutes before
proceeding to ensure voltage is bled
off.
Battery Terminal Tightening Torque
Follow the applicable shop manual for
battery terminal tightening torque.
!
!
CAUTION
Not removing the negative (-) terminal
from the battery may result in
accidental airbag deployment and
possible physical injury.
6.
Removal of the MDPS assembly is not
required to replace the small bearing located
in the MDPS steering column and housing.
Several parts might need to be removed to
gain access to the small bearing.
If equipped, carefully remove the driver's
knee airbag following the procedures in the
applicable shop manual.
Restraint > Airbag Module > Knee Airbag
(KAB) Module
!
!
CAUTION
The airbag may accidently be deployed
and possibly cause physical injury.
After removing the knee airbag
module, position airbag with the cover
facing upward.
7.
After removing the KAB, additional parts
might have to be removed to gain access to
the small bearing. Follow the applicable
shop manual for part removal procedures.
TSB #: 22-ST-005H
Page 5 of 11
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C-MDPS WORM SHAFT BEARING NOISE
SUBJECT:
8a.
ALL EXCEPT DN8 HEV
Remove the plug (B).
Reuse the plug during reassembly.
Plug Tightening Torque
B
lb-ft • 28.2-35.5
kgf.m • 3.9-4.9
N.m • 38.3-48.1
8b.
DN8 HEV
Remove the plastic cover (C) by breaking
the six cover tabs with pliers.
NOTICE
Use the supplied plastic cover during
reassembly.
C
Ensure cover snaps into place and is
flush with the housing.
TSB #: 22-ST-005H
Page 6 of 11
SUBJECT:
C-MDPS WORM SHAFT BEARING NOISE
SUBJECT:
9.
Remove the anti-rattle plug (D).
Anti-Rattle Plug Tightening Torque
lb-in • 86.4-112.8
lb-ft • 7.2-9.4
D
kgr.m • 1.0-1.3
N.m • 9.8-12.8
10.
Remove the anti-rattle spring (E).
NOTICE
Keep the anti-rattle spring free of
debris after removal. Reuse the spring
during reassembly.
11.
E
Remove the slide pin (F).
NOTICE
Keep the slide pin free of debris after
removal. Reuse the slide pin during
reassembly.
TSB #: 22-ST-005H
F
Page 7 of 11
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SUBJECT:
12.
C-MDPS WORM SHAFT BEARING NOISE
Remove the sliding damper (G) and discard.
G
13.
Use the MDPS small bearing removal tool,
to remove and discard the bearing.
How to use the tool
1. Insert the ends (a) of the tool into the
MDPS housing to grasp the outer
race of the bearing.
2. Slowly turn the threaded rod (b) until
the tip (c) reaches the center of the
bearing and worm shaft.
3. Continue to turn the rod slowly until
the bearing is pulled off the worm
shaft.
b
b
c
a
TSB #: 22-ST-005H
Page 8 of 11
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C-MDPS WORM SHAFT BEARING NOISE
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14.
Use the supplied paper stick to remove the
excess grease.
15.
Remove the bolt (H) from the MDPS small
bearing mounting tool. This bolt will be used
to locate the tool on the MDPS housing.
H
NOTICE
After completing the bearing
installation procedure, thread the bolt
back into its original position.
16.
Insert the new, small bearing into the
bearing holder.
17.
Place the tool onto the MDPS housing as
shown in the photo in the right. Slide the bolt
(H) through the hole and then thread the bolt
into the anti-rattle plug boss (I). Tighten the
bolt (H) until the tool is firmly held onto the
MDPS housing.
TSB #: 22-ST-005H
H
I
Page 9 of 11
SUBJECT:
C-MDPS WORM SHAFT BEARING NOISE
SUBJECT:
18.
Use a torque wrench to slowly seat the
bearing into position on the worm shaft.
Bearing Seating Torque
lb-in • 26.52
lb-ft • 2.21
kgf.m • 0.31
N.m • 3.0
NOTICE
Note the small torque values to seat
the bearing.
Only use hand tools. Electric tools may
damage the bearing during assembly.
19.
Remove the tool from the MDPS housing
and inspect the bearing.
Ensure the bearing is fully seated and the
end of the worm shaft is protruding
approximately 1.2mm (0.047 inch).
If the bearing did not seat as shown in the
photo, increase the torque setting on the
torque wrench and continue to slowly seat
the bearing.
Increased Bearing Seating Torque
lb-in • 44.28
OK
Bearing is seated
properly. The end
of the worm shaft is
protruding.
Not OK
Bearing is not
seated properly.
The end of the
worm shaft is flush
with the bearing.
lb-ft • 3.69
kgf.m • 0.51
N.m • 5.0
NOTICE
If the bearing is removed during this
procedure, do not reinstall the bearing
as it might be damaged and cause a
noise. A new bearing must be used.
TSB #: 22-ST-005H
Page 10 of 11
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20.
C-MDPS WORM SHAFT BEARING NOISE
Install the new sliding damper. Align the hole
on the side of the sliding damper (J) with the
anti-rattle plug boss (I).
I
Align this side with
the hole with the
plug boss.
21.
Reinstall parts in the reverse order of
removal.
22.
Reconnect the negative battery cable after
all the components have been reinstalled to
the vehicle.
23.
If necessary, program the customer’s AM,
FM, and SXM radio preset stations.
24.
The service procedure is now complete.
TSB #: 22-ST-005H
J
Not this side.
Page 11 of 11
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