SSP-87
Service Bulletin Details
Public Details for: SSP-87
Mazda: see document search button for owner letter. Due to wear on lock pin hole in vvt rotor or breakage of vvt case, loud ticking noise (knocking/rattle) is heard, from timing cover and/or valve (cylinder head) cover, when engine is st
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SB-10043875-3697 TO: Mazda Dealership General Managers, Service Managers, and Parts Managers DATE: January 2012 SUBJECT: Warranty Extension Program - Special Service Program (SSP) 87 2007-2010 CX-7, 2007-2010 Mazdaspeed3, 2006-2007 Mazdaspeed6 – L3T engine Variable Valve Timing Noise and Timing Chain Noise Mazda Motor Corporation is extending the warranty coverage for the specific repair of variable valve timing (VVT) noise or timing chain noise concern, on certain 2007-2010 CX-7 vehicles equipped with L3T engine and produced from February 14, 2006 through February 26, 2010, and 2007-2010 Mazdaspeed3 vehicles equipped with L3T engine and produced from June 28, 2006 through February 27, 2010, and 2006-2007 Mazdaspeed6 vehicles equipped with L3T engine and produced from August 4, 2005 through June 30, 2007. The warranty coverage for this specific repair is extended to 7 years (84 months) from the original warranty start date or 70,000 miles, whichever comes first. On certain vehicles, a loud ticking noise may be exhibited from the VVT when the engine is first started at cold condition, due to wear on the lock pin hole in the VVT rotor or breakage of the VVT case. At normal engine operating temperatures, some vehicles may exhibit a knocking/rattle type noise from the front timing cover and/or valve (cylinder head) cover at engine speeds below 2,000 rpm, due to excessive stretching of the timing chain. This is a warranty extension for the specified part only. Inspection and replacement of nonfailed parts will not be eligible for reimbursement to the dealer or customer. This program extends the warranty period for actual failures due to defects in workmanship or materials in accordance with Mazda Warranty Policy and Procedures. Owners of subject vehicles will be notified by first class mail beginning January 13, 2012. This package contains important information about SSP87: Attachment I Attachment II Mazda North American Operations Technical Services Division 1444 McGaw Ave. Irvine, CA 92614-5570 www.MazdaUSA.com Parts and Service Information Owner Notification Letter Page 2 For technical assistance, call the Technical Assistance Hotline at (888) 832-8477, Option 3 for English speaking Hotline Specialist, option 4 for Spanish speaking Hotline Specialist. For parts questions, contact the Corporate Dealer Assistance Group at (877) 727-6626, option 2. For warranty questions, contact the Warranty Hotline at (877) 727-6626, option 3. Please make certain that the appropriate personnel in your dealership are aware of these resources and are familiar with the details of this program before responding to customer inquiries. Your understanding and support in carrying out this program is greatly appreciated. Sincerely, Kiyoshi Yagi Director, Technical Services Mazda North American Operations Mazda North American Operations Technical Services Division 1444 McGaw Ave. Irvine, CA 92614-5570 www.MazdaUSA.com ATTACHMENT I – PARTS AND SERVICE INFORMATION SSP87 WARRANTY EXTENSION For certain 2007-2010 CX-7 vehicles with L3T Engine, 2007-2010 Mazdaspeed3 vehicles with L3T engine, and 2006-2007 Mazdaspeed6 vehicles with L3T engine, the warranty coverage for the specific repair is extended to 7 years (84 months) from the original warranty start date or 70,000 miles, whichever comes first. CONDITION OF CONCERN On certain vehicles, a loud ticking noise may be exhibited from the VVT when the engine is first started at cold condition, due to a wear on the lock pin hole in the VVT rotor or breakage of the VVT case. At normal engine operating temperatures, some vehicles may exhibit a knocking/rattle type noise from the front timing cover and/or valve (cylinder head) cover at engine speeds below 2,000 rpm, due to excessive stretching of the timing chain. Note: The warranty extension does not apply if the condition is determined to be due to poor maintenance (insufficient oil changes or using engine oil of viscosity lower than 5W-30). SUBJECT VEHICLES Model VIN range Production Date Range 2007-2010 MY CX-7 with L3T engine JM3 ER29** 70 100057 – 169185 JM3 ER29** 80 169186 – 215755 JM3 ER29** 90 215756 – 238633 JM3 ER*W** A0 300038 – 327443 From February 14, 2006 through February 26, 2010 JM1 BK34** 71 603266 – 774164 JM1 BK34** 81 774441 – 880461 JM1 BK34** 81 100062 – 187235 JM1 BK34** 91 187392 – 251166 From June 28, 2006 through November 1, 2008 JM1 BL1H** A1 155391 – 295246 From May 12, 2009 through February 27, 2010 JM1 GG12L* 61 100056 – 108051 JM1 GG12L* 71 108052 – 110746 From August 4, 2005 through June 30, 2007 2007-2010 MY Mazdaspeed3 with L3T engine 2006-2007 MY Mazdaspeed6 with L3T engine Note: The asterisk symbol “*” can be any letter or number. OWNER NOTIFICATION Mazda will notify U.S. owners by first class mail beginning January 13, 2012. Owners will be advised they do not need to bring their vehicle to a dealer if it is functioning normally. Page 1 of 5 ATTACHMENT I – PARTS AND SERVICE INFORMATION SSP87 PARTS INFORMATION For replacement of VVT Actuator only: Description Variable Valve Timing Actuator Seal Cover Sealing Head Cover Washer Washer Engine Oil (5W-30) Blind Plug Part Number L3K9-12-4X0C L3K9-10-230 LFBL-10-237 L3K9-12-429 0000-77-5W30-QT 9XG0-99-667L Quantity 1 1 14 2 6 (Quarts) 1 For replacement of VVT Actuator and Timing Chain: Description Timing Chain Seal Cover Sealing Head Cover Washer Crankshaft Pulley Lock Bolt Oil Seal Lock Washer RTV Sealer Variable Valve Timing Actuator Washer Engine Oil (5W-30) Blind Plug Part Number L3K9-12-201A L3K9-10-230 LFBL-10-237 LF01-11-406 L3G6-10-602 L3K9-11-407 0000-77-1217-ES L3K9-12-4X0C L3K9-12-429 0000-77-5W30-QT 9XG0-99-667L Quantity 1 1 14 1 1 3 1 1 2 6 (Quarts) 1 Notes 1 tube = 1 repair SST Description Tensioner Release Tool Set Part Number 49G0-10-4A0 Notes To be used for releasing the timing chain tensioner without removing front engine cover Page 2 of 5 ATTACHMENT I – PARTS AND SERVICE INFORMATION SSP87 WARRANTY CLAIM PROCESSING INFORMATION This Warranty Information applies only to affected CX-7, Mazdaspeed3 and Mazdaspeed6 vehicles exhibiting abnormal noise from the engine room due to wear on the lock pin hole in the VVT rotor, VVT case breakage, or timing chain stretching. Vehicles within Mazda New Vehicle Limited Warranty, Powertrain Limited Warranty or Emission Warranty: IMPORTANT: Do not enter a Process Number if within the warranty period. Replacement of VVT Actuator Symptom Code Damage Code Part Number Main Cause / Quantity Related Part Number / Quantity Labor Operation / Labor Hours 82 9C L3K9-12-4X0C / 1 pc Please refer to the Parts Information for the related part number and quantity. XXG5JXRX / 2.9 Hrs. (2007-2010 CX-7) XXG5KXRX / 3.0 Hrs. (2007-2010 Mazdaspeed3) XXG5LXRX / 3.2 Hrs. (2006-2007 Mazdaspeed6) Replacement of VVT Actuator and Timing Chain Symptom Code Damage Code Part Number Main Cause / Quantity Related Part Number / Quantity Labor Operation / Labor Hours 82 9C L3K9-12-201A / 1 pc Please refer to the Parts Information for the related part number and quantity. XXG5MXRX / 4.4 Hrs. (2007-2010 CX-7) XXG5NXRX / 4.3 Hrs. (2007-2009 Mazdaspeed3) XXG5PXRX / 4.5 Hrs. (2010 Mazdaspeed3) XXG5RXRX / 4.5 Hrs. (2006-2007Mazdaspeed6) Page 3 of 5 ATTACHMENT I – PARTS AND SERVICE INFORMATION SSP87 Vehicles outside Mazda New Vehicle Limited Warranty, Powertrain Limited Warranty or Emission Warranty: Replacement of VVT Actuator Process Number Symptom Code Damage Code Part Number Main Cause / Quantity Related Part Number / Quantity Labor Operation / Labor Hours Process Number Symptom Code Damage Code Part Number Main Cause / Quantity Related Part Number / Quantity Labor Operation / Labor Hours AB042A 82 9C L3K9-12-4X0C / 1 pc Please refer to the Parts Information for the related part number and quantity XXG5JXRX / 2.9 hrs. (2007-2010 CX-7) XXG5KXRX / 3.0 hrs. (2007-2010 Mazdaspeed3) XXG5LXRX / 3.2 hrs. (2006-2007 Mazdaspeed6) Replacement of VVT Actuator and Timing Chain AB043A 82 9C L3K9-12-201A / 1 pc Please refer to the Parts Information for the related part number and quantity XXG5MXRX / 4.4 hrs. (2007-10 CX-7) XXG5NXRX / 4.3 hrs. (2007-2009 Mazdaspeed3) XXG5PXRX / 4.5 hrs. (2010 Mazdaspeed3) XXG5RXRX / 4.5 hrs. (2006-2007 Mazdaspeed6) Page 4 of 5 ATTACHMENT I – PARTS AND SERVICE INFORMATION SSP87 VERIFY THE VEHICLE IS APPLICABLE TO SSP87 1. Verify the vehicle is within the following ranges: Model VIN range Production Date Range 2007-2010 MY CX-7 with L3T engine JM3 ER29** 70 100057 – 169185 JM3 ER29** 80 169186 – 215755 JM3 ER29** 90 215756 – 238633 JM3 ER*W** A0 300038 – 327443 From February 14, 2006 through February 26, 2010 JM1 BK34** 71 603266 – 774164 JM1 BK34** 81 774441 – 880461 JM1 BK34** 81 100062 – 187235 JM1 BK34** 91 187392 – 251166 From June 28, 2006 through November 1, 2008 JM1 BL1H** A1 155391 – 295246 From May 12, 2009 through February 27, 2010 JM1 GG12L* 61 100056 – 108051 JM1 GG12L* 71 108052 – 110746 From August 4, 2005 through June 30, 2007 2007-2010 MY Mazdaspeed3 with L3T engine 2006-2007 MY Mazdaspeed6 with L3T engine If the vehicle is within the above ranges, go to step 2. If the vehicle is not within the above ranges, it is not applicable to the SSP87. 2. Perform a Warranty Vehicle Inquiry using your eMDCS System. eMDCS System - Vehicle Status Inquiry Results If eMDCS displays: Action to perform: SSP87 OPEN Proceed to “REPAIR PROCEDURE” only if abnormal noise from VVT and/or timing chain is related to this SSP87. SSP87 EXPIRED Vehicle outside warranty time limitation SSP87 is not displayed SSP87 does not apply to this vehicle. Note: Because this is a warranty extension program, application of a campaign label is not necessary, even when replacing the VVT actuator and/or timing chain. REPAIR PROCEDURE Please refer to Technical Service Bulletin 01-018/11. Page 5 of 5 CSC-10043875-4853 January 2012 2007-2010 CX-7, 2007-2010 Mazdaspeed3, 2006-2007 Mazdaspeed6 – L3T Engine Variable Valve Timing Noise and Timing Chain Noise Warranty Extension Program - Special Service Program (SSP) 87 Dear Mazda Owner: Mazda Motor Corporation has decided to conduct a Special Service Program (SSP) to extend the warranty coverage for the specific repair of variable valve timing (VVT) noise and/or timing chain noise concern, on certain 2007-2010 CX-7 vehicles equipped with L3T engine and produced from February 14, 2006 through February 26, 2010, and 2007-2010 Mazdaspeed3 vehicles equipped with L3T engine and produced from June 28, 2006 through February 27, 2010, and 2006-2007 Mazdaspeed6 vehicles equipped with L3T engine and produced from August 4, 2005 through June 30, 2007. The warranty coverage for the specific repair is extended to 7 years (84 months) from the original warranty start date or 70,000 miles, whichever comes first. If you are a recipient of this notice, your vehicle is included in this program. What is the problem? On certain vehicles, a loud ticking noise may be exhibited from the VVT when the engine is first started at cold condition, due to a wear on the lock pin hole in the VVT rotor or breakage of the VVT case. After the engine warms up, some vehicles may exhibit a knocking/rattle type noise from the front timing cover and/or valve (cylinder head) cover at engine speeds below 2,000 rpm, due to excessive stretching of the timing chain. The warranty extension does not apply if the problem is caused by poor vehicle maintenance (insufficient oil changes or using engine oil of viscosity lower than 5W-30). What will Mazda do? If your vehicle experiences the noise from engine room (VVT and/or timing chain noise), your Mazda dealer will inspect the vehicle to verify the cause of the noise. If the noise is caused by the VVT or timing chain concern, your dealer will replace the VVT actuator, or both the VVT actuator and timing chain, free of charge, during the terms of this warranty extension program. The repair should take approximately 5 hours to complete. However, it may take longer depending on the service workload at your Mazda dealership. If the noise is caused by poor vehicle maintenance (insufficient oil changes or using engine oil of viscosity lower than 5W-30), this warranty extension program does not apply. Mazda North American Operations Technical Services Division 1444 McGaw Ave. Irvine, CA 92614-5570 www.MazdaUSA.com Page -2As a reminder, Mazda may provide alternate transportation when your vehicle is at an authorized Mazda dealership for a warranty repair. To be eligible for alternate transportation, your vehicle must be within the mileage and time limitations under the Mazda New Vehicle Limited Warranty or Powertrain Limited Warranty for 2007 and newer model years, and adhere to the Rental Car Reimbursement policy. Ask your dealer for details about the Mazda Rental Car Reimbursement Program. What should you do? If your vehicle is functioning normally, there is no need to contact your dealer. We suggest keeping this letter with the vehicle’s warranty information booklet for future reference. If your vehicle experiences the noise from engine room (VVT and/or timing chain noise), please make an appointment with a Mazda dealer to have the vehicle inspected and repaired as necessary. What if you have already paid for the repair? If you have already paid for the applicable inspection, repair or part replacement due to noise from VVT and/or timing chain, you may be eligible for reimbursement of reasonable repair expenses based on Mazda’s repair standards. Please complete the enclosed “Reimbursement Application Form,” including the necessary documentation, and mail it to us in the preaddressed envelope provided, allowing 6-8 weeks for processing. In order to be eligible for reimbursement, you must have thoroughly followed the scheduled maintenance requirements for the engine and be able to document that the engine has been properly maintained. Where is the closest Mazda dealer? To locate your nearest Mazda dealer, visit our web site and try our “Locate a Dealer” feature at www.MazdaUSA.com or consult your local yellow pages. Moved or no longer own this vehicle? If you have moved or no longer own your Mazda vehicle, please complete the enclosed prepaid Information Change Card as soon as possible. This enables us to update our records and notify the current owner. If you are a vehicle lessor receiving this notice, please take steps to ensure that this notice is forwarded to the lessee. Still have questions? If you have any questions regarding this program, please contact our Customer Assistance Center at (800) 222-5500, option #6. Your satisfaction is a priority for Mazda. We actively work to improve our products and search for solutions to improve your ownership experience. Please accept our apologies for any inconvenience this program may have caused you. Sincerely, Mazda North American Operations Mazda North American Operations Technical Services Division 1444 McGaw Ave. Irvine, CA 92614-5570 www.MazdaUSA.com