TSB-24-12-24

SB-10043928-3200
Technical Service Bulletin
24T3 UPDATE - IMRC Motor (Warr_Ext)
24 12 24 2028626/2 March 9, 2012. Supersedes Technical Service Bulletin Group 24 number 12 – 21 dated
March 5, 2012 for reasons listed below.
Model(s)
Year
VIN Range
TT
2008
000169 – 021174
2006
000987 – 999999
2007
000001 – 999999
2008
000001 – 074725
2007
013581 – 999999
2008
000001 – 006396
2006
000150 – 999999
2007
000001 – 999999
2008
000001 – 066722
A4
Vehicle-Specific Equipment
Not Applicable
A4 Cabriolet
A3
Condition
This Update has been proactively released to prevent the following condition from occurring in the vehicle:
It is possible that the Intake Manifold Flap Actuator may fail on Audi vehicles with 2.0L.TFSI engines built within a
specific period.
This Update is in effect until removed.
Vehicle must meet all of the following criteria:
• Procedure is valid only for vehicles that show the 24T3 code in the ElsaWeb Campaign/Action Information
screen on the day of repair.
• Vehicle must be within the S342-U14 Intake Manifold RC Motor Warranty Extension.
• Procedure must be performed within the allotted time frame stated in this Technical Service Bulletin.
• Procedure must be performed on applicable vehicles in dealer inventory prior to sale.
Technical Background
It is possible that the intake manifold flap actuator may fail on Audi vehicles with 2.0L. TFSI engines built within a
specific period.
Production Solution
Not applicable.
© 2012 Audi of America, Inc.
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All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of
Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval
system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior
expressed written permission of the publisher.
Technical Service Bulletin
Service
Fitting Location (Criteria 8P and 8J)
1. Carefully pull off engine cover
panel at positions 1, 2, 3, and
then 4 one after the other
(Figure 1).
Tip: It is important to
keep to this sequence;
otherwise, the engine cover
panel can be damaged.
Figure 1. Remove cover in order – 1, 2, 3, and then 4.
10 - Intake Manifold Flap
Actuator (Intake Manifold Flap
Motor -V157- with Intake
Manifold Flap Potentiometer G336-).
Figure 2. Location of the Intake Manifold Flap Actuator
(10).
© 2012 Audi of America, Inc.
Page 2 of 7
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of
Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval
system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior
expressed written permission of the publisher.
Technical Service Bulletin
Fitting Location (Criteria 8E and 8H)
1. Carefully remove the engine
cover panel off the retaining
pins.
Tip: Do not jerk the cover
panel away, and do not try to
pull on one side only.
Figure 3. Remove engine cover panel off the retaining
pins.
10 - Intake Manifold Flap
Actuator (Intake Manifold Flap
Motor -V157- with Intake
Manifold Flap Potentiometer G336-).
Figure 4. Location of Intake Manifold Flap Actuator (10).
© 2012 Audi of America, Inc.
Page 3 of 7
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of
Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval
system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior
expressed written permission of the publisher.
Technical Service Bulletin
Checking and replacing Intake Manifold Flap Actuator (All Criteria)
1. Check part number of Intake
Manifold Flap Actuator
installed.
• If part number of the
actuator is 06F 133 482 or
06F 133 482 E, no further
work is required.
• If the actuator has a
different part number,
replace Intake Manifold Flap
Actuator (Intake Manifold
Flap Motor -V157- with
Intake Manifold Flap
Potentiometer -G336-) with
part 06F 133 482 E.
Figure 5. Actuator part number.
Workshop Manual>>Injection and ignition system>> Rep. Gr. 24>>Injection system>>
"Overview of fitting locations" and "High-pressure pump - exploded view"
© 2012 Audi of America, Inc.
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All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of
Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval
system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior
expressed written permission of the publisher.
Technical Service Bulletin
Warranty
Update Time
Requirements/
Reimbursement
To ensure prompt and proper payment, be sure to immediately enter the applicable
reimbursement code listed below upon completion of the repair work. Claims will be paid
only for vehicles that show the 24T3 code in the ElsaWeb Campaign/Action Information
screen on the day of repair.
24T3 Saga Claim Entry Procedure
Check ElsaWeb to determine whether Update 24T3 is open.
Service No.: 24T3
Damage Code: 0099
Parts Manufacturer - Removed part: 002
Claim Type
Sold vehicle = 7 10
Unsold vehicle = 7 90
Saga Accounting Instructions
Criteria ID
Repair operation
Labor
Operation
Number
TU
8P, 8J, 8E, 8H
Check intake manifold flap
actuator (no replacement
required)
0183 0099
10 TU
8P, 8J, 8E, 8H
Check part number or intake
2465 1999
manifold flap actuator, replace
actuator
90 TU
Part Number
Part Description
Quantity
06F 133 482 E
Adjuster unit
1
-OR-
© 2012 Audi of America, Inc.
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All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of
Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval
system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior
expressed written permission of the publisher.
Technical Service Bulletin
There is no reimbursement for vehicle wash or loaner vehicle.
If the vehicle is outside of the specified warranty period, the customer has the option to pay for the repair.
If the customer agrees to pay for the repair:
Fax the information to (248) 754-5093 and provide VIN, applicable Service Number, Customer Info, Dealer
Number and Date.
If the customer does not agree to pay for the repair:
Fax the information to (248) 754-5093 and provide VIN, applicable Service Number, Customer Info, Dealer
Number and Date.
Additional Actions
Some of the affected vehicles may be involved in additional Actions. Please check your
ElsaWeb Campaign/Action Information screen so that any additional required work can
be done simultaneously.
Update Verification
For verification, always check the ElsaWeb Campaign/Action Information screen. The
ElsaWeb system is the only binding inquiry and verification system; other systems are
not valid and may result in non-payment of a claim.
Help for Claim Input
For questions regarding claim input, contact the Warranty Helpline.
Required Customer
Notification
Inform your customer in writing by recording on the Repair Order any and all work that
was conducted on the vehicle, including any and all updates completed under this
Update.
Required Parts and Tools
Part Number
Part Description
Quantity
06F 133 482 E
Adjuster unit
1
• Properly destroy and dispose of removed parts in accordance with all state and local requirements, unless
otherwise indicated and/or requested through SAGA.
• If you have exhausted your allocated parts and you require additional parts for vehicles affected by this Update
but have exceeded your Upper Order Limit, please submit your requests for additional parts via email to
[email protected]. Be sure to include the affected VINs with your order. Prior to submitting your
request, ensure that each vehicle has the 24T3 code open in ElsaWeb. Your order will be reviewed and
processed accordingly.
© 2012 Audi of America, Inc.
Page 6 of 7
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of
Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval
system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior
expressed written permission of the publisher.
Technical Service Bulletin
Additional Information
All parts and service references provided in this Update are subject to change and/or removal. Always check with
your Parts Department and service manuals for the latest information.
© 2012 Audi of America, Inc.
Page 7 of 7
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of
Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval
system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior
expressed written permission of the publisher.