SIM-11-01-12
Service Bulletin Details
Public Details for: SIM-11-01-12
Mini: on certain model vehicles, an engine oil leak may occur, due to the compromised oil pump volume control solenoid valve, from the underside of engine. No model years listed. *pe updated 4/19/2013. *kb updated 3/11/14.
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Page 1 of 5 SB-10044680-4717 SI M11 01 12 Engine January 2013 Technical Service This Service Information bulletin supersedes SI M11 01 12 dated June 2012. designates changes to this revision SUBJECT Engine Oil Leak MODEL R55 (Cooper Clubman and Cooper S Clubman) with N16 and N18 engine R56 (Cooper and Cooper S) with N16 and N18 engine R57 (Cooper and Cooper S Convertible) with N16 and N18 engine R58 (Cooper Coupe and Cooper S Coupe) with N16 and N18 engine R59 (Cooper Roadster and Cooper S Roadster) with N16 and N18 engine R60 (Cooper Countryman and Cooper S Countryman) with N16 and N18 engine SITUATION The customer states that a small engine oil leak can be seen from the underside of the engine. CAUSE The internal sealing of the oil pump volume control solenoid valve is compromised, allowing engine oil to leak from the oil pump volume control solenoid. PROCEDURE Below is the procedure for identifying how far the engine oil has migrated inside the engine electrical harness, if at all. The procedure must be followed very carefully so that the proper repair is identified. 1. Disconnect the oil pump volume control solenoid valve electrical connection per Repair Instructions 11 41 519 “Removing and installing or replacing the solenoid valve (engine oil pump).” Inspect the electrical connector; if no engine oil is found inside the electrical connector, replace the oil pump volume control solenoid valve only. See Repair Instructions 11 41 519. If engine oil is found inside the electrical connector, proceed to step 2. 2. Remove the cover from the DME and remove all three electrical connectors from the DME. Inspect the connectors for traces of engine oil. If no engine oil is found, replace the oil pump volume control solenoid valve and the engine section of wire harness. Refer to EPC for the additional part number. If engine oil is found in the DME connector, proceed to step 3. 3. If engine oil is found in the DME electrical connector, replace the oil pump volume control solenoid valve, the engine section of the wire harness and the DME. Refer to EPC for the additional part numbers. http://www.minitis.net/tiscode/cgi-bin/omcgi.exe?sie_path=/tsb/bulletins/htm_store/15111.4.M110112.xml... 2/7/2013 Page 2 of 5 4. The replacement engine oil pan gasket available via EPC (P/N 11 13 7 565 928) should no longer be used when resealing the engine oil pan. A substitute flexible liquid sealing material, P/N 83 19 0 404 517 Loctite 5970, should be used. Before reinstalling the engine oil pan, it must be cleaned of all adhesive residues. Apply Loctite 5970 (P/N 83 19 0 404 517) to the sealing surface of the engine oil pan. The bead of the flexible liquid sealer should be approximately 2mm-2.5mm in height when applied. The sealing material should be applied to the engine oil pan on the inboard side of the drilled fastener holes. Refer to the illustration below for proper flexible liquid sealer location. For proper tightening torque and vehicle reassembly procedures, refer to Repair Instruction 11 13 000, “Removing and installing engine oil pan.” Note: If the ISTA system message displays: “Battery voltage only “XX.XX” V. Please connect charger,” connect an approved charger and note the displayed battery voltage reading in the repair order comments section. PARTS INFORMATION Part Number Description 11 41 7 585 446 Solenoid valve (SOLV) 83 19 0 404 517 Loctite 5970 Quantity 1 1 Refer to EPC, using the VIN of the vehicle for the engine section of wire harness and the DME, as necessary. http://www.minitis.net/tiscode/cgi-bin/omcgi.exe?sie_path=/tsb/bulletins/htm_store/15111.4.M110112.xml... 2/7/2013 Page 3 of 5 Do not replace the engine oil pump. WARRANTY INFORMATION Covered under the terms of the MINI New Passenger Car Limited Warranty or the MINI NEXT Certified PreOwned Limited Warranty. Specific eligible repairs may also be covered by the terms of the Federal, State or MINI Emissions Warranty. To determine if any applicable Federal, State or MINI Emissions Warranty coverage applies prior to performing repairs, please see SI M01 03 11 for “Emissions Warranty Coverage” and refer to the “Glossary of Emission Coverage” attachment for more information. The MINI NEXT Certified Pre-Owned Limited Warranty applies to MINI NEXT vehicles that are still within the MINI NEXT coverage period, but beyond the Emissions Warranty coverage that applies. Defect Code: 11 41 09 48 00 A. Inspecting connectors and replacing only the oil pump assembly with volume control solenoid valve (Procedure Step 1 ) Labor Operation: Labor Allowance: Description: 11 99 000 3 FRU Work time to identify the source of the engine oil leak (Main work) 1 FRU Work time to identify the source of the engine oil leak – vehicle already in the workshop (Plus work) Refer to KSD Replacing solenoid valve for oil pump (includes draining and refilling the engine oil) or 11 99 000 and 11 41 519 If the Check Engine Light is illuminated, see Item “D” for additional work. And if necessary, also: B. Inspecting connectors, replacing the oil pump assembly with volume control solenoid valve and the engine section of the wire harness (Procedure Steps 1 and 2) Labor Operation: Labor Allowance: Description: 12 51 501 Refer to KSD Replacing engine section of wire harness And if necessary, also: C. Inspecting the connectors, replacing the oil pump volume control solenoid valve, the engine section of wire harness and the DME control unit (Procedure Steps 1-3) http://www.minitis.net/tiscode/cgi-bin/omcgi.exe?sie_path=/tsb/bulletins/htm_store/15111.4.M110112.xml... 2/7/2013 Page 4 of 5 Labor Operation: Labor Allowance: Description: 12 14 550 Refer to KSD2 Replacing control unit (DME) Refer to KSD2 Programming / encoding control unit(s) (not including CAS) Refer to KSD2 Programming / encoding control unit(s) (with CAS) and 61 00 710 or 61 00 720 If the “Vehicle Test” was not required and claimed as part of Item “A,” claim the Vehicle Test (Item “D” below) with this procedure when replacement of DME is required. D. Performing the “Vehicle Test” (with vehicle diagnosis system: checking faults) Labor Operation: Labor Allowance: Description: 00 00 556 Refer to KSD2 Performing “vehicle test” (with vehicle diagnosis system – checking faults) Refer to KSD2 Charging battery (See the MINI Cooper S Countryman SX below) and if necessary, also 61 21 528 Note: When the ISTA system message displays: Battery voltage only “XX.XX” V. Please connect charger. Please note the displayed battery voltage reading in the repair order comments section. This documentation is not necessary when part of an approved Technical Service repair procedure; the battery charger is required to be attached before performing the Vehicle Test. Also see charging battery below. Refer to KSD2 for the corresponding flat rate unit (FRU) allowance. Enter the Chassis Number, which consists of the last 7 digits of the Vehicle Identification Number (VIN). Click on the “Search” button, and then enter the applicable flat rate labor operation in the FR code field. Sublet – Sealing Oil Pan Sublet Code 4: See sublet reimbursement calculation below Reimbursement for Loctite 5970 (MINI P/N 83 19 0 404 517: do not use this part number for claim submission). Sublet calculation: MINI P/N 83 19 0 404 517 -- quantity one at dealer net plus handling. Enter this material cost in sublet and itemize the amount in the claim comment section. MINI Cooper S Countryman SX (R60:All-wheel drive) The time allowance for flat rate labor operations 11 41 519 and 12 51 501 both include labor time for “removing and installing the transfer box.” Please see the KSD2 “FR Description” section for more information. To offset the overlapping labor, when labor operations 11 41 519 and 12 51 501 are both claimed, labor operation 12 51 501 will be reduced automatically when the claim is credited to an “adjusted 18 FRU time allowance.” Please http://www.minitis.net/tiscode/cgi-bin/omcgi.exe?sie_path=/tsb/bulletins/htm_store/15111.4.M110112.xml... 2/7/2013 Page 5 of 5 invoice the FRU time allowances on your repair order accordingly. Labor Operation: Labor Allowance: Description: 11 41 519 Refer to KSD2 Replacing solenoid valve for oil pump (includes draining and refilling the engine oil) 18 FRUs Replacing engine section wire harness with the replacement of the oil pump solenoid valve (adjusted time allowance) and 12 51 501 Charging Battery The MINI Cooper S Countryman SX time allowance for flat rate labor operations 11 41 519 and 12 51 501 both include labor time for “Charging Battery.” If one or both of these labor operations are required along with “Charging Battery,” please do not claim labor operation 61 21 528 separately. See the KSD2 “FR Description” section for more information. [ MINI, a division of BMW of North America, LLC Copyright © 2013 BMW of North America, LLC ] http://www.minitis.net/tiscode/cgi-bin/omcgi.exe?sie_path=/tsb/bulletins/htm_store/15111.4.M110112.xml... 2/7/2013 Page 1 of 7 SB-10044680-8464 SI M11 01 12 Engine June 2012 Technical Service This Service Information bulletin supersedes SI M11 01 12 dated May 2012. designates changes to this revision SUBJECT Engine Oil Leak MODEL R55 (Cooper Clubman and Cooper S Clubman) with N16 and N18 engine R56 (Cooper and Cooper S) with N16 and N18 engine R57 (Cooper and Cooper S Convertible) with N16 and N18 engine R58 (Cooper Coupe and Cooper S Coupe) with N16 and N18 engine R59 (Cooper Roadster and Cooper S Roadster) with N16 and N18 engine R60 (Cooper Countryman and Cooper S Countryman) with N16 and N18 engine SITUATION The customer states that a small engine oil leak can be seen from the underside of the engine. CAUSE The internal sealing of the oil pump volume control solenoid valve is compromised, allowing engine oil to leak from the oil pump volume control solenoid. PROCEDURE Below is the procedure for identifying how far the engine oil has migrated inside the engine electrical harness, if at all. The procedure must be followed very carefully so that the proper repair is identified. 1. Disconnect the oil pump volume control solenoid valve electrical connection per Repair Instructions 11 41 519 “Removing and installing or replacing the solenoid valve (engine oil pump).” Inspect the electrical connector; if no engine oil is found inside the electrical connector, replace the oil pump volume control solenoid valve only. See Repair Instructions 11 41 519. If engine oil is found inside the electrical connector, proceed to step 2. 2. Remove the cover from the DME and remove all three electrical connectors from the DME. Inspect the connectors for traces of engine oil. If no engine oil is found, replace the oil pump volume control solenoid valve and the engine section of wire harness. Refer to EPC for the additional part number. If engine oil is found in the DME connector, proceed to step 3. http://www.minitis.net/tiscode/cgi-bin/omcgi.exe?sie_path=/tsb/bulletins/htm_store/14610.3... 7/6/2012 Page 2 of 7 3. If engine oil is found in the DME electrical connector, replace the oil pump volume control solenoid valve, the engine section of the wire harness and the DME. Refer to EPC for the additional part numbers. 4. The replacement engine oil pan gasket available via EPC (P/N 11 13 7 565 928) should no longer be used when resealing the engine oil pan. A substitute flexible liquid sealing material, P/N 83 19 0 404 517 Loctite 5970, should be used. Before reinstalling the engine oil pan, it must cleaned of all adhesive residues. Apply Loctite 5970 (P/N 83 19 0 404 517) to the sealing surface of the engine oil pan. The bead of the flexible liquid sealer should be approximately 2mm-2.5mm in height when applied. The sealing material should be applied to the engine oil pan on the inboard side of the drilled fastener holes. Refer to the illustration below for proper flexible liquid sealer location. For proper tightening torque and vehicle reassembly procedures, refer to Repair Instruction 11 13 000, “Removing and installing engine oil pan.” The Repair Instructions will be updated with the release of ISTA/D 2.32.0. If you encounter this type of complaint on a vehicle produced after 1/2011 production, we ask you to submit a PuMA info only case describing the severity of the leak. Note: If the ISTA system message displays: “Battery voltage only “XX.XX” V. Please connect http://www.minitis.net/tiscode/cgi-bin/omcgi.exe?sie_path=/tsb/bulletins/htm_store/14610.3... 7/6/2012 Page 3 of 7 charger”, connect an approved charger and note the displayed battery voltage reading in the repair order comments section. PARTS INFORMATION Part Number Description Quantity 11 41 7 585 446 Solenoid valve (SOLV) Loctite 5970 83 19 0 404 517 1 1 Refer to EPC, using the VIN of the vehicle for the engine section of wire harness and the DME, as necessary. Do not replace the engine oil pump. WARRANTY INFORMATION Covered under the terms of the MINI New Passenger Car Limited Warranty, and as applicable, any Federal, State or MINI Emissions Warranty or the MINI NEXT Certified Pre-Owned Limited Warranty (only applies to MINI NEXT vehicles that are still within the MINI NEXT coverage period but beyond New Passenger Car Limited Warranty or Emissions Warranty coverage that applies to the specific repair). Please see SI M01 03 11 for “Emissions Warranty Coverage” and refer to the “Glossary of Emission Coverage” attachment for more information. Defect Code: 11 41 09 48 00 A. Inspecting connectors and replacing only the oil pump assembly with volume control solenoid valve (Procedure Step 1 ) Labor Operation: Labor Allowance: Description: 11 99 000 3 FRU Work time to identify the source of the engine oil leak (Main work) 1 FRU Work time to identify the source of the engine oil leak – vehicle already in the workshop (Plus work) Refer to KSD Replacing solenoid valve for oil pump (includes draining and refilling the engine oil) or 11 99 000 and 11 41 519 If the Check Engine Light is illuminated, see Item “D” for additional work. And if necessary, also: B. Inspecting connectors, replacing the oil pump assembly with volume control solenoid valve and the engine section of the wire harness (Procedure Steps 1 and 2) http://www.minitis.net/tiscode/cgi-bin/omcgi.exe?sie_path=/tsb/bulletins/htm_store/14610.3... 7/6/2012 Page 4 of 7 Labor Operation: Labor Allowance: Description: 12 51 501 Refer to KSD Replacing engine section of wire harness And if necessary, also: C. Inspecting the connectors, replacing the oil pump volume control solenoid valve, the engine section of wire harness and the DME control unit (Procedure Steps 1-3) Labor Operation: Labor Allowance: Description: 12 14 550 Refer to KSD2 Replacing control unit (DME) Refer to KSD2 Programming / encoding control unit(s) (not including CAS) Refer to KSD2 Programming / encoding control unit(s) (with CAS) and 61 00 710 or 61 00 720 If the “Vehicle Test” was not required and claimed as part of Item “A,” claim this procedure (Item “D”) with the replacement of the DME, if applicable. D. Performing the “Vehicle Test” (with vehicle diagnosis system: checking faults) Labor Operation: Labor Allowance: Description: 00 00 556 Refer to KSD2 Performing “vehicle test” (with vehicle diagnosis system – checking faults) Refer to KSD2 Charging battery (See the MINI Cooper S Countryman SX below) and if necessary, also 61 21 528 Refer to KSD2 for the corresponding flat rate unit (FRU) allowance. Enter the Chassis Number, which consists of the last 7 digits of the Vehicle Identification Number (VIN). Click on the “Search” button, and then enter the applicable flat rate labor operation in the FR code field. If a control module fails to program correctly or initializations are required, the additional work must be claimed with separate labor operations under the defect code listed above, refer to KSD2. Sublet Code 4: See sublet reimbursement calculation below Reimbursement for Loctite 5970 (MINI P/N 83 19 0 404 517: do not use this part number for claim submission). Sublet calculation: MINI P/N 83 19 0 404 517 -- quantity one at dealer net plus handling. Enter this material cost in sublet and itemize the amount in the claim comment section. MINI Cooper S Countryman SX (R60:All-wheel drive) http://www.minitis.net/tiscode/cgi-bin/omcgi.exe?sie_path=/tsb/bulletins/htm_store/14610.3... 7/6/2012 Page 5 of 7 The time allowance for flat rate labor operations 11 41 519 and 12 51 501 both include labor time for “removing and installing the transfer box.” Please see the KSD2 “FR Description” section for more information. To offset the overlapping labor, when labor operations 11 41 519 and 12 51 501 are both claimed, labor operation 12 51 501 will be reduced automatically when the claim is credited to an “adjusted 18 FRU time allowance.” Please invoice the FRU time allowances on your repair order accordingly. Labor Operation: Labor Allowance: Description: 11 41 519 Refer to KSD2 Replacing solenoid valve for oil pump (includes draining and refilling the engine oil) 18 FRUs Replacing engine section wire harness with the replacement of the oil pump solenoid valve (adjusted time allowance) and 12 51 501 Charging Battery The MINI Cooper S Countryman SX time allowance for flat rate labor operations 11 41 519 and 12 51 501 both include labor time for “Charging Battery.” If one or both of these labor operations are required along with “Charging Battery,” please do not claim labor operation 61 21 528 separately. See the KSD2 “FR Description” section for more information. Defect Code: 11 41 09 48 00 E. Inspecting connectors and replacing only the oil pump assembly with volume control solenoid valve (Procedure Step 1 ) Labor Operation: Labor Allowance: Description: 11 99 000 3 FRU Work time to identify the source of the engine oil leak (Main work) 1 FRU Work time to identify the source of the engine oil leak – vehicle already in the workshop (Plus work) Refer to KSD Replacing solenoid valve for oil pump (includes draining and refilling the engine oil) or 11 99 000 and 11 41 519 If the Check Engine Light is illuminated, see Item “D” for additional work. And if necessary, also: F. Inspecting connectors, replacing the oil pump assembly with volume control solenoid valve and http://www.minitis.net/tiscode/cgi-bin/omcgi.exe?sie_path=/tsb/bulletins/htm_store/14610.3... 7/6/2012 Page 6 of 7 the engine section of wire harness (Procedure Steps 1 and 2) Labor Operation: Labor Allowance: Description: 12 51 501 Refer to KSD Replacing engine section of wire harness And if necessary, also: G. Inspecting the connectors, replacing the oil pump volume control solenoid valve, the engine section of wire harness and the DME control unit (Procedure Steps 1-3) Labor Operation: Labor Allowance: Description: 12 14 550 Refer to KSD2 Replacing control unit (DME) Refer to KSD2 Programming / encoding control unit(s) (not including CAS) Refer to KSD2 Programming / encoding control unit(s) (with CAS) and 61 00 710 or 61 00 720 If the “Vehicle Test” was not required and claimed as part of Item “A,” then claim this procedure (Item “D”) with the replacement of the DME, if applicable. H. Performing “Vehicle Test” (with vehicle diagnosis system – checking faults) Labor Operation: Labor Allowance: Description: 00 00 556 Refer to KSD2 Performing “vehicle test” (with vehicle diagnosis system – checking faults) Refer to KSD2 Charging battery (See the MINI Cooper S Countryman SX below) and if necessary, also 61 21 528 Refer to KSD2 for the corresponding flat rate unit (FRU) allowance. Enter the Chassis Number, which consists of the last 7 digits of the Vehicle Identification Number (VIN). Click on the “Search” button, and then enter the applicable flat rate labor operation in the FR code field. If a control module fails to program correctly or initializations are required, the additional work must be claimed with separate labor operations under the defect code listed above, refer to KSD2. Sublet Code 4: See sublet reimbursement calculation below Reimbursement for Loctite 5970 (MINI part number 83 19 0 404 517, Do not use this part number for claim submission). Sublet calculation: MINI PN 83 19 0 404 517 - quantity one at dealer net plus handling. Enter this material cost in sublet and itemize the amount in the claim comment section. http://www.minitis.net/tiscode/cgi-bin/omcgi.exe?sie_path=/tsb/bulletins/htm_store/14610.3... 7/6/2012 Page 7 of 7 MINI Cooper S Countryman SX (R60 – All-wheel drive) The time allowance for flat rate labor operations 11 41 519 and 12 51 501 both include labor time for “removing and installing the transfer box.” Please see the KSD2 “FR Description” section for more information. To offset the overlapping labor, when labor operations 11 41 519 and 12 51 501 are both claimed, labor operation 12 51 501 will be reduced automatically when the claim is credited to an “adjusted 18 FRU time allowance.” Please invoice the FRU time allowances on your repair order accordingly. Labor Operation: Labor Allowance: Description: 11 41 519 Refer to KSD2 Replacing solenoid valve for oil pump (includes draining and refilling the engine oil) 18 FRUs Replacing engine section wire harness with the replacement of the oil pump solenoid valve (adjusted time allowance) and 12 51 501 Charging Battery The MINI Cooper S Countryman SX time allowance for flat rate labor operations 11 41 519 and 12 51 501 both include labor time for “Charging Battery.” If one or both of these labor operations are required along with “Charging Battery,” please do not claim labor operation 61 21 528 separately. See the KSD2 “FR Description” section for more information. [ MINI, a division of BMW of North America, LLC Copyright © 2012 BMW of North America, LLC ] http://www.minitis.net/tiscode/cgi-bin/omcgi.exe?sie_path=/tsb/bulletins/htm_store/14610.3... 7/6/2012 Page 1 of 8 SB-10044680-9784 SI M11 01 12 Engine January 2014 Technical Service This Service Information bulletin supersedes SI M11 01 12 dated June 2013. designates changes to this revision SUBJECT N16 and N18 Engine Oil Leak MODEL R55 R56 R57 R58 R59 R60 Produced to 1/2013 SITUATION The customer states that a small engine oil leak can be seen from the underside of the engine. CAUSE The internal sealing of the oil pump volume control solenoid valve is compromised, allowing engine oil to leak from the oil pump volume control solenoid. DIAGNOSTIC PROCEDURE Below is the procedure for identifying how far the engine oil has migrated inside the engine electrical harness, when this issue occurs, if at all. The procedure must be followed very carefully so that the proper repair is identified. 1. Disconnect the oil pump volume control solenoid valve electrical connection per Repair Instructions 11 41 519 “Removing and installing or replacing the solenoid valve (engine oil pump).” Inspect the electrical connector; if no engine oil is found inside the electrical connector, perform the oil pump volume control valve repair procedure. If engine oil is found inside the electrical connector, proceed to diagnostic procedure step 2. 2. Remove the cover from the DME and remove all three electrical connectors from the DME. Inspect the connectors for traces of engine oil. If no engine oil is found, perform the oil pump volume control valve repair procedure and replace the engine section of the wire harness. Refer to EPC for the additional part number. https://www.minitis.net/tiscode/cgi-bin/bulletin.aspx?sie_path=/tsb/bulletins/htm_store/159... 2/5/2014 Page 2 of 8 If engine oil is found in the DME connector, proceed to step 3. 3. If engine oil is found in the DME electrical connector, perform the oil pump volume control valve repair procedure, replace the engine section of the wire harness and replace the DME. Refer to EPC for the additional part numbers. Do not remove the engine oil pan. Do not replace the oil pump volume control valve. Do not replace engine oil pump. OIL PUMP VOLUME CONTROL VALVE REPAIR PROCEDURE 1. Locate and remove the Torx screw holding the cover plate (1). Remove Cover Plate (2) Disconnect electrical connector (3) 2. Push the electrical cable (1) in the direction of the arrow. 3. Remove the sealing ring and discard. https://www.minitis.net/tiscode/cgi-bin/bulletin.aspx?sie_path=/tsb/bulletins/htm_store/159... 2/5/2014 Page 3 of 8 Important: Do not allow the oil pump solenoid to fall into the crankcase. 4. P/N 11 41 8 609 973 Repair Kit Overview: Tool (1) Repair Harness (2) 5. Connect the repair harness (1) to the existing oil pump volume control valve electrical connector (2). Loosen the screw in the center of the locking plate 2 complete turns (3). https://www.minitis.net/tiscode/cgi-bin/bulletin.aspx?sie_path=/tsb/bulletins/htm_store/159... 2/5/2014 Page 4 of 8 6. Install the tool above the plastic housing. 7. Begin to push inward feeding the harness along with the tool into the crankcase. The tool will help direct the harness to the proper location inside the crankcase. Example: Cut away illustration of harness being pushed into the engine crankcase. https://www.minitis.net/tiscode/cgi-bin/bulletin.aspx?sie_path=/tsb/bulletins/htm_store/159... 2/5/2014 Page 5 of 8 8. Remove the tool from the crankcase and push the plastic housing into the hole until a click is heard. 9. Use the tool to hold the locking plate from rotating while tightening. Tighten the center screw to 4nm. The retrofit is now complete. Connect the repair harness to the engine electrical harness. 10. If the results of the diagnostic procedure identified that the engine harness or DME needs replacement, then continue with those procedures to complete the needed repairs. If no additional parts are required reassemble the vehicle. Note: If the ISTA system message displays: “Battery voltage only “XX.XX” V. Please connect charger,” connect an approved charger and note the displayed battery voltage reading in the repair order comments section. PARTS INFORMATION Part Number Description Quantity 11 41 8 609 973 Repair kit for wire to solenoid valve 1 Refer to EPC, using the VIN of the vehicle for the engine section of wire harness and the DME, as necessary. WARRANTY INFORMATION Covered under the terms of the MINI New Passenger Car Limited Warranty or the MINI NEXT Certified Pre-Owned Limited Warranty. https://www.minitis.net/tiscode/cgi-bin/bulletin.aspx?sie_path=/tsb/bulletins/htm_store/159... 2/5/2014 Page 6 of 8 Defect Code: 11 41 90 02 00 Procedure Step One – Install Repair Kit Only Labor Operation: 00 61 110 Labor Allowance: Description: Refer to KSD Installing repair kit for wire to solenoid valve (includes removing and installing the right output shaft) Labor operation code 00 61 110 is a Main labor operation. If you are using a Main labor code for another repair, use the Plus code labor operation 00 61 844 instead. And if necessary: Procedure Step Two – Also Replacing the Engine Section of Wire Harness R55, R56, R57, R58, R59 and R60 (Two Wheel Drive Models) Labor Operation: Labor Allowance: Description: 12 51 501 Refer to KSD Replacing engine section of wire harness or R60 (All Wheel Drive – Manual Transmission, Lead Type: ZC53) Labor Operation: 12 99 000 Labor Allowance: Description: 54 FRUs Work time for replacing engine section of wire harness (right output shaft removed) or R60 (All Wheel Drive – Automatic Transmission, Lead Type: ZC63) Labor Operation: Labor Allowance: Description: 12 99 000 52 FRUs Work time for replacing engine section of wire harness (right output shaft removed) Even though work time labor operation code 12 99 000 ends in “000,” it is not considered a Main labor operation. https://www.minitis.net/tiscode/cgi-bin/bulletin.aspx?sie_path=/tsb/bulletins/htm_store/159... 2/5/2014 Page 7 of 8 And as applicable to the repair procedure: Coolant Sublet Sublet Code 4 Reimbursement for replacing the drained quantity of antifreeze/coolant (Bulk container reference P/N 82 14 0 031 133, one gallon container. Do not use this part number for claim submission) See sublet reimbursement calculation below Sublet calculation: MINI antifreeze/coolant (Bulk container reference P/N 82 14 0 031 133) - refill drained quantity (50/50 mixture) at dealer net plus handling. Enter this material cost in sublet and itemize the amount in the claim comment section. And as necessary: Procedure Step Three – Also Replacing the DME Labor Operation: Labor Allowance: Description: 00 00 556 Refer to KSD2 Performing “vehicle test” (with vehicle diagnosis system – checking faults) Refer to KSD2 Charging battery Refer to KSD2 Replacing control unit (DME) Refer to KSD2 Programming/encoding control unit (s) (not including CAS) Refer to KSD2 Programming/encoding control unit (s) (with CAS) and if necessary, also 61 21 528 and 12 14 550 and 61 00 710 or 61 00 720 Refer to KSD2 for the corresponding flat rate unit (FRU) allowance. Enter the Chassis Number, which consists of the last 7 digits of the Vehicle Identification Number (VIN). Click on the “Search” button, and then enter the applicable flat rate labor operation in the FR code field. If a control module was working properly and/or had no related faults stored prior to vehicle programming and it fails to program correctly or requires initialization, this additional work must be claimed with separate labor operations under the defect code listed above, refer to KSD2. https://www.minitis.net/tiscode/cgi-bin/bulletin.aspx?sie_path=/tsb/bulletins/htm_store/159... 2/5/2014 Page 8 of 8 [ Copyright ©2014 BMW of North America, Inc. ] https://www.minitis.net/tiscode/cgi-bin/bulletin.aspx?sie_path=/tsb/bulletins/htm_store/159... 2/5/2014