SB-TS-M-16

Value in motion
SB-10053163-9267
SERVICE BULLETIN
TS-M16
CONTENTS
Contents
00.
01.
02.
03.
04.
05.
06.
Foreword................................................................................................................................................................................................. 2
Bulletin Information.......................................................................................................................................................................... 5
Tools.......................................................................................................................................................................................................... 6
Parts List................................................................................................................................................................................................. 7
Technical Instructions...................................................................................................................................................................... 8
Flat Rate Break Down..................................................................................................................................................................... 12
Affected Vehicle List....................................................................................................................................................................... 13
TS-M16 / Rev. 00 / 08.07.13
TS | 1
00 FOREWORD
00 Foreword
1.
2.
3.
General Precautions...................................................................................................................................................................... 3
Symbol List......................................................................................................................................................................................... 3
Before Start of Work..................................................................................................................................................................... 3
3.1.
Mechanical Requested Dress Code.................................................................................................................................................. 3
Protect Seats when Mechanics Start Working............................................................................................................................... 3
3.2.
2|TS
TS-M16 / Rev. 00 / 08.07.13
Please read the rules in this Section carefully; to
avoid the risk of death, injury or property damage. Qualified and trained technicians should
use The Service Bulletin. Making repairs or service without the adequate training and using
inappropriate tools and equipment may cause
injury and could damage the bus. Some of the
procedures require specific tools designed for
specific purposes, so use the tools mentioned
in the manual when necessary.
Bus service and repair must be done correctly
following the instructions to ensure the safety
of the service technician and correct function
of the bus. If a part must be replaced, the same
part number or an equivalent part should be
used. Pay great attention to use a replacement
part of good quality.
2. S
 ymbol List
Operating Instructions in this bulletin includes
the folowing symbols, warning words and signs:
CAUTION
This symbol is used in conditions which may cause damage or injury if necessary measures are not taken.
WARNING
This symbol is used in conditions which may cause severe damage or fatal injury if necessary measures are
not taken.
DANGER
This symbol is used to indicate danger.
VISUAL INSPECTION
12
9
This symbol is used to inform the user that a visual
inspection is necessary.
3
6
3. Before Start of Work
3.1. Mechanical Requested Dress Code
Always wear protective clothing. Do not
wear any damaged or loose-fitting clothing and remove jewelry before starting
the work. In case of long hair use hairnet.
The illustration below shows some of the
correct on incorrect clothing that should
been worn during work.
Sharp edges should be avoided e.g belts,
watches, necklaces to prevent catching
the vehicle.
1
WARNING
Dress correctly to avoid injury and damage to
the vehicle.
3.2. Protect Seats When
Mechanics Start Working
1. S eats, trimming, upholstery stuff and carpeting should be protected with appropriate coverings.
TS-M16 / Rev. 00 / 08.07.13
TS |3
00 FOREWORD
1. G
 eneral Precautions
Service bulletin expiry dates differ according to
service bulletin type.
•
C-Type: Application period of this bulletin is
12 months after the date of issue.
Definitions
4 | TS
EXPIRY DATE
EXPIRY DATE
IMPORTANT
For reimbursement, all costs of modification
should be claimed within 1 month from the
application date.
Order
stage
EXPIRY DATE
Pre-order
stage
PART ORDER
DEADLINE
U-Type : Application period of this bulletin is
12 months after the date of issue.
6 months
6 months
EFFECTIVE DATE
•
Pre-order
stage
EFFECTIVE DATE
RELEASE DATE
18 months
Order
stage
EXPIRY DATE
S- Type: Application period of this bulletin is
18 months after the date of issue.
Pre-order
stage
6 months
PART ORDER
DEADLINE
•
6 months
EFFECTIVE DATE
Bulletin Types
M-Type: Application period of this bulletin is
12 months after the date of issue.
RELEASE DATE
Part Order Deadline: Last order date for modification parts. The part orders which will be placed
after this date should be approved by Regional
Coordinator.
Expiry Date: Expiration date for the application.
Order
stage
6 months
PART ORDER
DEADLINE
RELEASE DATE
•
Pre-order
stage
EFFECTIVE DATE
6 months
Release Date: As of this date the bulletin is released and available on E-Doc. Modification parts
can be ordered. The time period between the
release date and the effective date may vary according to the procurement lead time.
Effective Date: As of this date specified amount
of the total modification parts will be available
on Spare Parts Stock. Modification parts can be
ordered and the application can be performed.
( except non-compliance and safety related
campaigns, i.e. S-Type Bulletin)
RELEASE DATE
00 FOREWORD
NOTE
TS-M16 / Rev. 00 / 08.07.13
01 BULLETIN
INFORMATION
01 Bulletin Information
Bulletin Type.......................... Field Fix
Bulletin No............................. TS-M16
Bulletin Reference No........... 700002020
Rev No.................................... 00
Release Date.......................... 08.07.2013
Effective Date........................08.07.2013
Expiry Date........... ................. 08.07.2014
Vehicle Model........................ TS 30
Flat Rate Code....................... TS-M16
Flat Rate Time........................ 90 Minutes.
CAUTION
After service bulletin application, send your
claim over CATS V2 within application
period. Refer to “How to Claim over CATS” page
for further information.
SUBJECT
Fire extinguisher detection tube (sensor) route update
SUMMARY
Fire extinguisher detection tube route has been updated.
Prepared by...............Erol Yıldırım
Approved by..............Osman Dündar
Published by..............Beytullah Onat
Distribution to:
Dealer/Retailer
TS-M16 / Rev. 00 / 08.07.13
TEMSA After Sales Team
Authorised Service Centre
TS | 5
02 TOOLS
02 Tools
1.
General.................................................................................................................................................................................................6
2.
Tools......................................................................................................................................................................................................6
PHI. HEAD SCREW DRIVER
IMPACT WRENCHES
1. General
• If work is performed by people who do not have the necessary training to carry out the work or if this information
is handled carelessly or totally ignored, this may result in severe injury and/or death. In addition, serious damage
to the vehicle may occur.
• Always read the safety instructions in full before starting certain operations. The safety instructions stipulate
which aspects must be considered to achieve maximum safety. The information is given that is very important
for health and safety.
• Always work in adequately ventilated rooms with sufficient lighting, free from dirt and clutter. Never leave tools
IMPACT SOCKET
or parts lying around, keep away from (high-) voltage sources that present a risk of short-circuiting. Always wear
protective clothing. Do not wear any damaged or loose-fitting clothing and remove jewelry before starting the
work. In case of long hair use hairnet.
• Tool list below is a recommended list. It is not a must to use the exact same tools.
2. Tools (Recommended)
O wrench double ended
Open
PHI. HEAD SCREW DRIVER
Screwdriver
IMPACT WRENCHES
IMPACT SOCKET
6 | TS
TS-M16 / Rev. 00 / 08.07.13
03 PARTS LIST
03 Parts List
Installed Part List
Part No
1
9626-30
2
9624-07-1
3
TM254174Y
4
TC398915Y
TS-M16 / Rev. 00 / 08.07.13
Part Name
RC
Qty.
Unit
EXTINGUISHER SYSTEM
FITTINGS
EXTINGUISHER SYSTEM
HOSE,200005
HOSE, SPIRAL D=7 MM
PA6 SIY/GRI
1
UNIT
0,2
UNIT
1,5
M
BAND CABLE
5
UNIT
TS| 7
04 TECHNICAL
INSTRUCTIONS
04 Technical Instructions
1. Deactivate the suppression system by
slowly rotating the valve clockwise, located on
the head of the cylinder.
Valve
Photo 1
2. Take out the pressure gauge, which is
attached to the end of the detection tube
line (shown in below picture). Discharge the
nitrogen in the tubing completely.
Spiral Hose
TM254174Y
Detection Tube
9624-07-1
Pressure Gauge
Photo 2
8 | TS
TS-M16/ Rev. 00 / 08.07.13
Detection Tube Route
Photo 3
4. In the exhaust room, mount the detection
tube to the isolation nail and pipe bracket by
using cable clips and protective hose, as seen
in below pictures.
Photo 4
Cable Clip
Isolation Nail
Protective Cover
(Spiral Hose TM254174Y)
Pipe Bracket
5. In the exhaust room, mount the detection
tube to the isolation nail and pipe bracket by
using cable clips and protective hose, as seen
in below pictures.
Photo 5
TS-M16/ Rev. 00 / 08.07.13
TS | 9
04 TECHNICAL
INSTRUCTIONS
3. First, pull the detection tube to air filter
side, and then pull it to exhaust room, in order
to get enough length to cover exhaust region.
The length, which will cover the exhaust area,
would be around 1.5m. So, there will be a
need to an extra 1.5m long detection tube, to
do an addition.
04 TECHNICAL
INSTRUCTIONS
5. Lastly, an addition will be added to the
end point of the detection tube, in order
to lenghten it back to the pressure gauge.
Mount the detection tubes from the both
sides of the included 9626-30 fitting. Detection tube must be pushed into the 9626-30
fitting, until the ‘’click’’ sound is heard.
9626-30
Photo 6
6. Assemble the pressure gauge back, and
pressurize the detection tube to 13.5 bar
value with nitrogen. Wait 1 hour to observe a
possible leakage. If there is no leakage,
activate the system by turning the valve
slowly, which is located on the head of the
cylinder.
10 | TS
TS-M16/ Rev. 00 / 08.07.13
Extinguishing
Nozzle
Photo 7
Extinguishing
Nozzle
Photo 8
TS-M16/ Rev. 00 / 08.07.13
TS | 11
04 TECHNICAL
INSTRUCTIONS
7. Other than the detection tube routing,
a nozzle location must be changed as well.
Shown in the below first picture, dismount
the extinguishing nozzle and mount it to the
carrier bracket, located under the steering
reservoir (2nd picture).
05 FLAT RATE
BREAK DOWN
05 FLAT RATE
BREAK DOWN
05 Flat Rate Break Down
APPLICATION
TIME
hour
min.
Step 1: Disassembly of excluded parts.
45
Step 2: Assembly of included parts.
45
Total Flat Rate:
12 | TS
90 min.
TS-M16 / Rev. 00 / 08.07.13
06 AFFECTED
VEHICLE LIST
06 AFFECTED
VEHICLE LIST
06 Affected Vehicle List
VIN.
COUNTRY
1
NLTAPLR50D1000013
USA
2
NLTAPLR50D1000027
USA
3
NLTAPLR51D1000005
USA
4
NLTAPLR51D1000019
USA
5
NLTAPLR51D1000022
USA
6
NLTAPLR52D1000014
USA
7
NLTAPLR52D1000028
USA
8
NLTAPLR53D1000006
USA
9
NLTAPLR53D1000023
USA
10
NLTAPLR54D1000015
USA
11
NLTAPLR54D1000029
USA
12
NLTAPLR55D1000007
USA
13
NLTAPLR55D1000010
USA
14
NLTAPLR55D1000024
USA
15
NLTAPLR56C1000001
USA
16
NLTAPLR56D1000016
USA
17
NLTAPLR57D1000008
USA
18
NLTAPLR57D1000011
USA
19
NLTAPLR57D1000025
USA
20
NLTAPLR58C1000002
USA
21
NLTAPLR58D1000017
USA
22
NLTAPLR58D1000020
USA
23
NLTAPLR59D1000009
USA
24
NLTAPLR59D1000012
USA
25
NLTAPLR59D1000026
USA
26
NLTAPLR5XD1000004
USA
TS-M16/ Rev. 00 / 08.07.13
VIN.
COUNTRY
27
NLTAPLR5XD1000018
USA
28
NLTAPLR5XD1000021
USA
TS| 13
Stamp
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