REHS-8717
Service Bulletin Details
Public Details for: REHS-8717
Caterpillar: information instructions, for some trucks, on the installation of the intermittent wiper switch. Model ct660. *pe
Models from 2014
2014 CATERPILLAR CT660 |
Models from 2013
2013 CATERPILLAR CT660 |
Models from 2012
2012 CATERPILLAR CT660 |
Advanced Full Text Search - REHS8717 - Installation Instruction for Intermittent Wiper ... Page 1 of 28 Shutdown SIS Previous Screen Welcome: chrismk2 Product: NO EQUIPMENT SELECTED Model: NO EQUIPMENT SELECTED Configuration: NO EQUIPMENT SELECTED SB-10055220-2569 Special Instruction Installation Instruction for Intermittent Wiper Switch for Certain On Highway Truck {7000} Media Number -REHS8717-01 Publication Date -26/02/2014 Date Updated -26/02/2014 i05728727 Installation Instruction for Intermittent Wiper Switch for Certain On Highway Truck{7000} SMCS - 7000 On Highway Truck: CT660 (S/N: TRK1-UP; TKL1-UP; TJS1-UP; TGT1-UP; TSW1-UP; TSY1-UP) Introduction The purpose of this document is to provide recommended installation instruction for intermittent wiper switch. Do not perform any procedure that is outlined in this publication until you understand the information that is contained in this document. Note: CAT units built prior to February 2013 were equipped with a three state switch. https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/... 3/5/2014 Advanced Full Text Search - REHS8717 - Installation Instruction for Intermittent Wiper ... Page 2 of 28 Illustration 1 g03583672 Three state switch Illustration 2 g03584057 Intermittent switch (1) This document will aid in the replacement of a three state switch to an intermittent switch. Safety Do not operate or work on this machine unless you have read and understand the instructions and warnings in the Operation and Maintenance Manuals. Failure to follow the instructions or heed the warnings could result in injury or death. Contact your Cat dealer for replacement manuals. Proper care is your responsibility. https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/... 3/5/2014 Advanced Full Text Search - REHS8717 - Installation Instruction for Intermittent Wiper ... Page 3 of 28 Accidental engine starting can cause injury or death to personnel working on the equipment. To avoid accidental engine starting, disconnect the battery cable from the negative (−) battery terminal. Completely tape all metal surfaces of the disconnected battery cable end in order to prevent contact with other metal surfaces which could activate the engine electrical system. Place a Do Not Operate tag at the Start/Stop switch location to inform personnel that the equipment is being worked on. Place the machine on firm ground, lower all implements and release any pressure from the hydraulic system before starting this procedure. Required Parts Table 1 Required Parts Item 1 Qty 3 (1) Part Number Description 358-3424 Fastener 2 2 372-8474 Screw 3 1 (2) 379-1113 Screw 4 2 385-1623 Relay 5 1 433-2878 Steering Column Switch 6 1 433-2879 MSM 7 1 433-2880 Harness As (1) Up to 3 may be needed but are not required. (2) This part is not required but may be needed. https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/... 3/5/2014 Advanced Full Text Search - REHS8717 - Installation Instruction for Intermittent Wiper ... Page 4 of 28 Installation Instructions Verify wiper operation before starting the installation. If any of the functions, such as park or washer, do not work, fix the problem before doing the installation. The reason to fix is because you will be reusing some of the hardware and wiring. Failure to do this step can lead to extensive troubleshooting time on the wrong parts. The installation will require the replacement of the MSM unit, installation of overlay harness, installation of new switch. Illustration 3 g03411684 MSM unit (6) https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/... 3/5/2014 Advanced Full Text Search - REHS8717 - Installation Instruction for Intermittent Wiper ... Page 5 of 28 Illustration 4 g03411697 Overlay harness (7) Illustration 5 g03411705 New switch (5) Installation of MSM Unit The MSM unit is located behind the lower trim panel on passenger side. Remove all the lower trim panel on the passenger side. https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/... 3/5/2014 Advanced Full Text Search - REHS8717 - Installation Instruction for Intermittent Wiper ... Page 6 of 28 Illustration 6 g03414400 (A) Trim panels (B) Right trim panel Illustration 7 g03414417 (B) Right trim panel https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/... 3/5/2014 Advanced Full Text Search - REHS8717 - Installation Instruction for Intermittent Wiper ... Page 7 of 28 Illustration 8 g03414421 Push tree fasteners (1) Right side kick panel (B) is fastened with three push tree connectors. Care must be taken not to damage trim panels in removal. The push trees may be damaged, install new trees if needed. Illustration 9 g03414430 (C) Screw https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/... 3/5/2014 Advanced Full Text Search - REHS8717 - Installation Instruction for Intermittent Wiper ... Page 8 of 28 Illustration 10 g03414443 (D) Slot Illustration 11 g03414464 (E) Body Clip https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/... 3/5/2014 Advanced Full Text Search - REHS8717 - Installation Instruction for Intermittent Wiper ... Page 9 of 28 Illustration 12 g03583984 (3) Self tapping screw Lower trim panel under fuse box is held by four screws (C) on top and four body clips (E). Care must be taken when removing panel. Pull straight out on panel. Lower right body clip may break off. If clip breaks off, install self tapping screw. Locate screw just to the right of the body clip to avoid slot (D) in support. Illustration 13 g03414650 (F) Mounting bolts for MSM https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/... 3/5/2014 Advanced Full Text Search - REHS8717 - Installation Instruction for Intermittent Wipe... Page 10 of 28 Illustration 14 g03583996 (6) New MSM After removing trim panel, remove existing MSM that is located behind the aluminum kick plate. Remove kick plate, disconnect module, install new module (6). Wait to reinstall kick plate until after harness has been installed. Installation of Overlay Harness https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/... 3/5/2014 Advanced Full Text Search - REHS8717 - Installation Instruction for Intermittent Wipe... Page 11 of 28 Illustration 15 g03414707 This component is a complete overlay/replacement harness. No wiring will be removed. Illustration 16 g03414748 (G) Wiper connection (H) MSM wipers (J) Differential lock connection - not used (K) Pass through wires (L) Relays https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/... 3/5/2014 Advanced Full Text Search - REHS8717 - Installation Instruction for Intermittent Wipe... Page 12 of 28 Illustration 17 g03583688 Relay pin location - view from wire end (L1) High speed wiper relay (L2) Low speed wiper relay Table 2 Relay Pin Out Pin High Speed Relay (L1) Low Speed Relay (L2) 1 82X 82X 2 82Z "MSM Grnd" 82Y "MSM Grnd" 3 82E "low" 82F "Park" 4 82D "Hi" 82C / 82CD "B+" 5 82CA "B+" 82CB "B+" Start by reviewing the harness. Verify wiring to the relays based on the attached wire pinout. If wiring is found to be incorrect, switch wires to match the pinout shown. https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/... 3/5/2014 Advanced Full Text Search - REHS8717 - Installation Instruction for Intermittent Wipe... Page 13 of 28 Illustration 18 g03414743 Locate the relays onto the passengers side instrument panel lower support, using self tapping screw. Illustration 19 g03584018 (AA) Route of pass through wires and MSM wires Route harness wiper connections through the lower section of center console to driver side. Route over steering column to left side of column. Route the pass through wires (AA) and MSM wires to right side over air duct under fuse panel. CAT Intermittent Wiper Installation Instructions Table 3 https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/... 3/5/2014 Advanced Full Text Search - REHS8717 - Installation Instruction for Intermittent Wipe... Page 14 of 28 REF #6 355-3404 CI CAV CIR B/O 1 PLUG - 2 PLUG - 3 PLUG - 4 PLUG - 5 PLUG - 6 PLUG - 7 PLUG - 8 PLUG - 9 PLUG - 10 PLUG - 11 PLUG - 12 49C E https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/... 3/5/2014 Advanced Full Text Search - REHS8717 - Installation Instruction for Intermittent Wipe... Page 15 of 28 g03414821 Illustration 20 (M) MSM 1 connector (N) MSM 2 connector Table 4 REF #5 358-6750 C1 CAV CIR B/O 1 PLUG - 2 PLUG - 3 PLUG - 4 PLUG - 5 PLUG - 6 82Y B 7 82Z B https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/... 3/5/2014 Advanced Full Text Search - REHS8717 - Installation Instruction for Intermittent Wipe... Page 16 of 28 8 82-0 9 82-1 10 82-2 11 87B 12 PLUG - Install MSM wires into black and white connector on original harness. Do not remove any of the existing wires. Only one wire will be located in white MSM #1 connector (M). Illustration 21 g03583768 Table 5 REF #24 359-3388 CI CAV CIR B/O https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/... 3/5/2014 Advanced Full Text Search - REHS8717 - Installation Instruction for Intermittent Wipe... Page 17 of 28 A PLUG - B PLUG - C PLUG - D PLUG - E PLUG - F PLUG - G PLUG - H PLUG - I PLUG - J PLUG - K PLUG - L PLUG - M 82C B N 82D B O 82E B P PLUG - O PLUG - R PLUG - S 82F B T PLUG - U PLUG - V PLUG - https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/... 3/5/2014 Advanced Full Text Search - REHS8717 - Installation Instruction for Intermittent Wipe... Page 18 of 28 Illustration 22 g03414990 Install the pass through wires in the engine pass through connector. The connector is located upper right corner of cab behind the steel kick panel the MSM is mounted too. The engine connector is the upper most connector. Remove the wires in cavities M, N, O, & S. Tape terminals off and tape back onto main harness Installation of Intermittent switch Installation of the switch requires lowering the steering column but not removing the steering column. There is no need to remove steering wheel. https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/... 3/5/2014 Advanced Full Text Search - REHS8717 - Installation Instruction for Intermittent Wipe... Page 19 of 28 Illustration 23 g03416202 Illustration 24 g03416206 The center trim panels snap together. Carefully pull the pieces apart. If, unit has trailer brake level there are three screws in the panels. Removing Steering Column https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/... 3/5/2014 Advanced Full Text Search - REHS8717 - Installation Instruction for Intermittent Wipe... Page 20 of 28 Illustration 25 g03416209 (P) Bolts (R) Nuts Remove the four bolts (P) holding the column to the column bracket. Note routing of harness through clip. Loosen two of the nuts (R) holding the column bracket to allow column to pull out. Once column is unbolted and lowered down on the seat, slide the black plastic wire cover down the column. This action will allow the wiper harness connector to pass through. https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/... 3/5/2014 Advanced Full Text Search - REHS8717 - Installation Instruction for Intermittent Wipe... Page 21 of 28 Illustration 26 g03416219 Illustration 27 g03416232 Remove switch from column. Note holes that the switch is mounted too on column before removing. Note the routing of the horn wire. https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/... 3/5/2014 Advanced Full Text Search - REHS8717 - Installation Instruction for Intermittent Wipe... Page 22 of 28 Illustration 28 g03416222 (S) Two position mount hole Install new switch and reverse the process for reassembly. Fully test the unit prior to reassembly of the column to the dash. Connect New Switch to harness The switch will connect to the mating connector on the overlay harness. The overlay harness will connect to the original harness. This process will be the final connection. https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/... 3/5/2014 Advanced Full Text Search - REHS8717 - Installation Instruction for Intermittent Wipe... Page 23 of 28 Illustration 29 g03416235 Test the new switch in all signal functions. KEY OFF TEST Key off test involves: • Cycle switch through wiper states with the wiper switch off, key on • Switch "OFF" crank trunk with the wiper switch off, key off KEY ON TEST Key on test involves: • Wiper functions • Washer functions • Turn signals • High beam (Make sure that it does not actuate wipers) • Test switch in multistate activations. https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/... 3/5/2014 Advanced Full Text Search - REHS8717 - Installation Instruction for Intermittent Wipe... Page 24 of 28 • Head lights "ON" activate switch states • Turn signal "ON" activate switch states (Make sure that it does not actuate wipers) • Wipers on request high beam • Switch "OFF" crank trunk Reference Electrical Schematics Wiper Circuit OFF Illustration 30 Wiper circuit OFF Wiper Circuit LOW Speed https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/... 3/5/2014 Advanced Full Text Search - REHS8717 - Installation Instruction for Intermittent Wipe... Page 25 of 28 Illustration 31 Wiper circuit LOW speed Wiper Circuit HI Speed https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/... 3/5/2014 Advanced Full Text Search - REHS8717 - Installation Instruction for Intermittent Wipe... Page 26 of 28 Illustration 32 Wiper circuit HI speed Wiper Circuit PARK https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/... 3/5/2014 Advanced Full Text Search - REHS8717 - Installation Instruction for Intermittent Wipe... Page 27 of 28 Illustration 33 Wiper circuit PARK Relay Pin Out https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/... 3/5/2014 Advanced Full Text Search - REHS8717 - Installation Instruction for Intermittent Wipe... Page 28 of 28 Illustration 34 g03642100 Relay label Table 6 Terminal Number vs Relay Label Terminal Number Relay Label 1 30 2 85 3 87A 4 87 5 86 Copyright 1993 - 2014 Caterpillar Inc. All Rights Reserved. Wed Mar 5 17:04:23 CST 2014 chrismk2 Private Network For SIS Licensees. https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/... 3/5/2014