103
Service Bulletin Details
Public Details for: 103
Summary to be provided on a future date.
Models from 2013
2013 KIA OPTIMA |
Models from 2012
2012 KIA OPTIMA |
GROUP MODEL BODY 2012-2013MY Optima (QF) NUMBER DATE 103 September 2013 TECHNICAL SERVICE BULLETIN SUBJECT : PANORAMA SUNROOF & SUNSHADE MOTOR REPLACEMENT This bulletin provides the procedure to replace the panorama sunroof and sunshade motors on some 2012-2013MY Opti ma (QF) vehicles , produced from August 9, 2011 to August 14, 2013, which may exhibit a loss of the "one-touch" open/close feature of the sunshade and/or panorama roof. This condition may be attributed to the exposure of the ECU in each motor to static electricity, causing a loss of initialization memory. To correct this concern , install the new sunroof and sunshade motors by following the procedure outlined in this bulletin. Refer to the table below to differentiate between the sunroof and sunshade motors. Sunroof Motor P/N 81671 2T210 Sunshade Motor P/N 81671 2T211 *NOTICE VINs which start with KNA are designated Optima (TF/TF HEV) and built in South Korea. VINs that start with 5.XX are designated Optima (QF) and built in the United States. This TSB applies to Optima (QF) only. File Under: Circulate To: lJ General Manager [J Service Advisors [J Technicians [J Service Manager [J Parts Manager [J Body Shop Manager [J Fleet Repair Page 2 of 8 __ .,..___ ;..;~ SUBJECT: P.8 ~0R 8 M ~ SUNROOF & SUNSHADE MOTOR REPLACEMENT -:~.r.::- . *NOTICE After replacing the panorama sunroof & sunshade motors, perform the panorama sunroof motor initialization. Service Procedure: 1. Remove the weather-stripping from the front and rear doors. (A) & CAUTION Wear disposable gloves to avoid damaging the headliner. 2. Remove two screws securing the grab handles (B). Make sure to remove all four (4) grab handles. 3. Use a plastic prying tool to remove the lenses from the rear dome light (C) . Remove two screws securi ng the rear dome light body and disconnect the el ectrical connector. TSB: BOD 103 Optima (QF) September 201 3 Page 3 of 8 ,~r.!~.----· ·- SUBJECT: P.8~ 0R£M h: . S\J,N ROOF - - ,/' , . & SUNSHADE MOTOR REPLACEMENT 4. Open the sunglass holder and remove two screws securing the front dome light (D). Gently pull down on the front of the dome light to release the mounting clips, disconnect the electrical connector and carefully remove the dome light from the headliner. 5. Partially detach the A-pillar trim panel (E) using both hands. Then , use a pair of needle nose pliers to rotate and detach the mounting clip (F), as shown. & CAUTION Avoid damaging the side curtain airbag (G) while removing the Apillar trim panel. 6. Use a panel remover (H) to gently detach the lower attachment point (I) for the A-pillar trim panel. *NOTICE Make sure to replace any broken clips before reinstalling the A-pillar trim panel. P/N: 82315 33020 Description: Fastener-DR Trim TSB: BOD 103 Optima (QF) September 2013 Page 4 of 8 -,llij.~"'Tf-· SUBJECT: - P.£ 1'NOR ~M~ .;S~N.~OOF & SUNSHADE MOTOR REPLACEMENT -- :__.-,:_._ - 7. Use a trim panel remover (J) with a long shaft to pry-off the upper attachment point (K) for the C-pillar trim panel (L), as shown. 8. Continue using the panel remover (J) to gently detach all other mounting locations for the C-pillar trim panel (L). *NOTICE Make sure to replace any broken clips before reinstalling the Cpillar trim panel. P/N : 82315 33020 Description: Fastener-DR Trim *NOTICE Examine all mounting clip locations for the C-pillar panel. TSB: BOD 103 Optima (Q F) September 2013 ,..... SUBJECT: 9. Page 5 of 8 ~ P.8~0R8ty.\~~q~,~OOF & SUNSHADE MOTOR REPLACEMENT Move the front seat as far forward as possible and use a plasti c prying tool to remove the front door threshold panel (M). *NOTICE Make sure to re-install any clips that may fall off the panel following removal. 10. Use a plastic prying tool to remove the rear door threshold panel (N). *NOTICE Make sure to re-install any clips that may fall off the panel following removal. 11 . Lower the setting and detach all upper (0 ) panels. safety belt to its lowest use a trim panel remover to mounting locations for the and lower (P) B-pillar trim *NOTICE Make sure to replace any broken clips before reinstalling the Bpillar trim panels. P/N : 82315 33020 Description: Fastener-DR Trim TSB: BOD 103 Optima (QF) September 201 3 Page 6 of 8 SUBJECT: ~·--- .. SUt-JROOF & SUNSHADE MOTOR REPLACEMENT ... '"" ~ ·~ t .. '.~ 12. -· Gently apply downward pressure to the headliner (Q) to create an access gap to the sunshade and the sunroof glass motors. \\ .... ,. ... .. ,_ Make sure to replace any broken clips before reinstalling the headliner. P/N: 85849 1MOOOAS Description: Clip-Trim MTG 13. Disconnect the power connectors from the sunshade (R) and su nroof (S) motors. 14. Remove three T20 Torx® head screws securing the sunshade motor (R) and three T20 Torx® head screws securing the sunroof motor (S). TSB: BOD 103 Optima (Q F) September 2013 I ~. - ---~ ........ ~,.. ,. ~~-- .. *NOTICE I II ~~ ,. - • \~ x SUBJECT: .. Page 7 of 8 - SUNROOF & SUNSHADE MOTOR REPLACEMENT , ,,......._ 15. :._- ~ . . Install the new sunshade motor (R) and sunroof motors (S) using the original T20 Torx® head screws and reconnect the electrical connectors. T20 Torx® Screw Tightening Torque: 2.8 lb-ft (3.8 Nm) 16. Install all other removed components by reversing the order of removal. 17. Perform the panorama sunroof initialization procedure as follows: 1. Turn the ignition switch to the ON position and close the sunroof completely. 2. Release the control lever. 3. Push and hold the control lever forward (for more than 10 seconds) until the sunroof tilts and slightly moves. Then , release the lever. 4. Push the sunroof control lever forward in the direction of close until the sunroof operates as follows: SUNSHADE OPEN - TILT OPEN - SLIDE OPEN - SLIDE CLOSE - SUNSHADE CLOSE - Then , release the control lever. When this is complete, the sunroof system is reset. TSB: BOD 103 Optima (QF) September 2013 Page 8 of 8 ·-:~._. SUBJECT: e ~~ OR ~ M A\ • "::, - - ... SUNROOF & SUNSHADE MOTOR REPLACEMENT ,...._..'l • d."'..C..... : ~ .: • • • REQUIRED PART: Part Name Part No. Sunroof Motor 81671 2T210 Suns hade Motor 81671 2T21 1 Figure Qty. 1 AFFECTED VEHICLE PRODUCTI O N RAN G E: Model Production Date Range Optima (QF) August 9, 2011 to August 14, 2013 WARRANTY INFORMATI ON: Claim Type w Causal P/N 81671 2T210 Qty. 1 N Code N66 c Code C13 Repair Description Labor Op Code (BOD 103) Panorama Sunroof & Sunshade Motor Replacement 81631FOO Op Time Replacement P/N Qty. 0.8 816712T211 1 M/H Incl ude P/N 8231 5 33020 and P/N 85849 1MOOOAS, as n eeded, in this claim. * NOTICE VI Ns w h ich start with KNA are designated Opt ima (TF/TF HEV) and built in South Korea. VINs that start with 5XX are designated Optima (QF) and built in t he United States. This TSB applies to Opt ima (QF) only. TSB : BOD 103 Optima (Q F) September 2013