S-SB-0024-13

Technical Service Bulletin
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June 20, 2013
S-SB-0024-13
Front Door Glass Run Deformed
Service
Category
Vehicle Exterior
Section
Window/Glass
Market
Scion Supports ~
ASE Certification-
USA
Applicability
YEAR(S)
MODEL(S)
2012-2013
iQ
ADDITIONAL INFORMATION
Introduction
Some vehicles may exhibit a condition where the front door glass window run pulls out of the upper
rear corner of the door frame or otherwise becomes deformed during operation of the window. A new
front door glass run weatherstrip is now available to address this condition.
Production Change Information
This bulletin applies to vehicles produced BEFORE the Production Change Effective VIN shown
below.
MODEL
PLANT
PRODUCTION CHANGE EFFECTIVE VIN
iQ
Takaoka
JTNJJXBO#DJ023428
© 2013 Toyota Motor Sales, USA
Page 1 of 3
June 20, 2013
S-SB-0024-13
Page 2 of 3
Front Door Glass Run Deformed
Warranty Information
OP CODE
DESCRIPTION
671051
R & R Front Door Glass Run (One Side)
TIME
OFP
T1
T2
0.7
68141-74011
68151-74011
68141-74020
68151-74020
62
13
APPLICABLE WARRANTY
• This repair is covered under the Toyota Basic Warranty. This warranty is in effect for 36 months
or 36,000 miles, whichever occurs first, from the vehicle's in-service date.
• Warranty application is limited to occurrence of the specified condition described in this
bulletin.
Parts lnformatip n
.-----~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~---.
NOTE
Please order correct part based on door frame channel design (see Figures 1 and 2).
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1. If vehicle is equipped with the early design door
frame channel (Figure 1), use the table below.
Figure 1. Early Design - Extended Window
Channel Edge
PART NUMBER
PART NAME
QTY
68141-74011
68141-74021
68141-74020
Run , Front Door
Glass, RH
1
68151-74011
68151-74021
68151-74020
Run , Front Door
Glass, LH
1
PREVIOUS
NEW
2. If vehicle is equipped with the late design door
frame channel (Figure 2), use the table below.
Figure 2. Late Design - Shorter Window
Channel Edge
PART NUMBER
PART NAME
QTY
68141-74012
Run , Front Door
Glass, RH
1
68151-74012
Run , Front Door
Glass, LH
1
PREVIOUS
NEW
68141 -74011
68151-74011
© 201 3 Toyota Motor Sales, USA
)
June 20, 2013
S-SB-0024-13
Page 3 of 3
Front Door Glass Run Deformed
Required Tools & Equipment
SPECIAL SERVICE TOOLS (SST)
Plastic Pry Tool Set*
PART NUMBER
QTY
00002-06000-01
1
* Essential SST.
NOTE
Additional SSTs may be ordered by calling 1-800-933-8335.
Repair Procedure
1. Confirm window run is deformed or being pulled out of upper rear corner of door frame.
2. Confirm correct replacement part based on door frame channel design (see Parts Information).
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3. Replace the door glass run.
Refer to the Technical Information System (TIS), applicable model and model year Repair
Manual:
• 2012 iQ:
Vehicle Exterior- Door/Hatch - "Door/Hatch: Front Door: Disassembly I Reassembly"
• 2013 iQ:
Vehicle Exterior - Door/Hatch - "Door/Hatch: Front Door: Disassembly I Reassembly"
4. Confirm proper window operation.
© 2013 Toyota Motor Sales, USA
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2013 PRE-DELIVERY SERVICE CHECK SHEET
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BEFORE INSPECTION
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01 Install DOME fuse (see page 2) ... .. ... ....... ........ ........... .....
02 Install radio antenna ... .. .. .. ... ... ..... ..... .. .......... .. .. ... ... .
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UNDER VEHICLE (ON HOIST)
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01 Remo ve disc brake anti-rust covers/anti-corrosion
wheel film* ........................... .... .......... ....... ..... ... ............ ..
02 Inspect tires for defects/damage .... ... ..... ... ...... ........ ... .....
03 Activate and Initialize Tire Pressure Warning System
(TPWS) (see page 2) ... ... .. ..... ........ ... ....... ... .................. .
04 Install wheel covers/caps/spare tire wheel covers* ...... .. ..
05 Install rubber body plugs (stored in glove box) ...... ...... ... .
06 Inspect for fuel, oil , coolant, and other fluid leaks .. ....... .. .
07 Visually check bolts and nuts on chassis and powertrain
for looseness ... .......... ..... ... .. ......... ...... ... .. ........... .. ... ....... ..
08 Inspect under the vehicle for damage, rust, etc .............. .
FUNCTIONAL OPERATION
Apply parking brake and cycle ignition "JG-ON"; place gear selector in reverse, tum
on lights and rear defogger. Unlock all doors, release fuel door, release rear hatch.
01
02
03
04
05
06
07
08
09
10
Check dome, courtesy, map, and sun visor lights* ..........
Check warning/indicator lights, gauges, and horn .... ..... ..
Check windshield wipers and washers .............. .. .... .. ..... .
Check headlights, instrument lights, turn signals, dimmer
switch, emergency flashers, and brake lights ....... ..... ......
Check inside/outside rear view mirror operation/
adjustment .. .. .. ........ ........ .... .... ... ... .. .... .. ... ....... .. ... .... ...... ..
Check cigarette lighter* and power outlet .... ............... ....
Check audio/navigation* system, set SSP to xD*, & set clock
Install shift-lock override button cover .......... .......... .... ....
Check that the electroluminescent dash illuminates when
door is opened** ... ... ...... ... ..... ..... .. ........ .. ... .... ..... ...
Check that the shift knob illuminates** .. .. .. .. .... ...... .. .. ..
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Enter Odometer Reading
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Reading Before Test: _ _ _ _ _ _ Reading After Test: _ _ _ _ __
01
02
03
04
05
06
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Check cold engine operation .. .. ...... .. ........ ......... .............. .
Check engine operation during warm-up .. ... .. .. .... .. .. .. ... .. .
Check engine at normal operating temperature .. ... .. .. ... ...
Check clutch or automatic transmission operation. .. .. .. ....
Check brake and parking brake operation .... ......... ..........
Check steering operation and off-center/vehicle
pull/flutter .. . .. .. .... .. . .. . .. .. .. .. .... .. . .. ... .. .. .. ..... . ... .. ... .. .. . ....... ... .
Inspect for abnormal noise and vibration ................ ...... ...
Inspect for squeaks and rattles ...... ..... .. ........ .. .. ...............
Check front and rear* heater and NC* operation .......... .. .
Check speedometer operation .. .. .. ... ... . .... .. .. . ... .... .. ... ... ...
Check cruise control operation* .......................................
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FINAL INSPECTION AND CLEANING
01 Remove interior protective covers, unnecessary labels,
tags, etc. (Remove just before delivery to customer) .... ...
02 Verify floor mat application and install using
retaining clips* ... ....... ......................... ................... .........
03 Visually inspect all interior parts for installation,
damage, fit, dirt, etc. .. .. .. . ... ...... ... ... .............. .. .. . ... .. ........ ..
04 Remove Rapgard™ and clear protective bumper film*.. ..
05 Wash and clean vehicle.... .... ....... .. .. .... ........ ... .. ......... .. .. ..
06 Inspect paint finish for scratches, chips, rust, dents,
damage, etc . ...... .. .. ...... ... ........ ..... .. .. ... .... .... .. ... .. .. ..... .......
07 Inspect exterior body parts for proper installation,
damage, rust, etc. .. .. ..... .. ..... ... ..... .. ........ .. .. ... ....... ... ...... ...
08 Place oil change sticker on inside of windshield , top
left corner.. .. ... .......... ... .... ......... ......... ....... ........ .. .. ... .. ... ....
09 Place Owner's Guide and first aid kit portfolio*
in glove box . ..... . ...... .. .... ... .. . .... .... ... . .. ..... ... .. . ........ ...... .... .
10 Perform Techstream Health Check ... ... ... ... .. .. .. .... ... ... .. ...
11 Install front license plate (see page 2) ........ .... ..... .......... .
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UNDER HOOD
Check engine oil and ATM* fluid levels .... .... .. ..... .... ........
Check brake and clutch* fluid levels .................. .. ............
Check engine coolant level .................... .............. ... ...... ..
Check windshield washer fluid level .. .... .... ... .... ...... ... ... ..
Check battery state-of-charge using Digital Battery
System Analyzer (SOC Reading:
%) .... .
06 Inspect for fuel , oil, coolant, and other flu id leaks ...........
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A complete road test helps assure customer satisfaction. Drive vehicle over a
variety of road surfaces and driving conditions. Check for unusual noise and
driving performance.
Start at left front door. Check window and door lock operation (from master power
switch, if equipped). Continue around vehicle in a counterclockwise direction
checking each door and window operation, child door locks, seat belts, interior
condition, all fights, luggage compartment contents. Finish by checking headlight
aim and continue into UNDER HOOD checks.
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03
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ROAD TEST
WALKAROUND INSPECTION
01 Check door and door lock operation, including each
wireless remote control/theft deterrent system* .. .. .... .......
02 Check power window operation .. .. .. ... .................... .. .. ..... .
03 Check that engine starts with all keys ............. ... ...... ..... .. .
04 Check that child safety door locks are in normal
(unlocked) position .. .. .......... .. ..... .. ............ ........... ... .. .......
05 Check seats and seat belt operation ....... .......... .... ..........
06 Check rear defogger ...... .. ............. .. ........... ........ .. .. ..........
07 Check side marker, tail , backup, and license plate lights
08 Check rear hatch trim appearance .... ... ..... ... .... ... .. ........ .
09 Adjust spare tire pressure, inspect for damage, and
check jack and tool installation ... .. ........ .... ........ .. .. .. ...... ...
10 Check headlight aim .......... ............ ... ...............................
11 Check that front and rear exterior Scion badges
illuminate after unlocking vehicle** ........ ..... .. ..... ... .. ... .
June 2013 Rev 1
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* Inspect or install when equipped/required.
** For Scion Series 10 vehicles onlv.
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Completion and retention of this from is required to comply with Toyota's Warranty Policy.
TECHNICIAN'S SIGNATURE
NAME (PLEASE PRINT}
Date
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Dealer Name
We hereby certify that all items
on this form have been checked
and corrected for proper
operation as required.
SERVICE MANAGER'S SIGNATURE
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NAME (PLEASE PRINT)
Dealer Code
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Vehicle Identification Number (Sticker)
DOME FUSE INSTALLATION
To minimize bat ery discharge, the DOME fuse has been removed and is stored in the engine compartment Relay Block.
Install the DOME fuse using the procedures below.
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1 Engine Compartment
2 Relay Block
3 Remove DOME Fuse
(Storage Location)
4 Install DOME Fuse Here
TPWS ACTIVATION & INITIALIZATION
Activation Procedure (Japan Built Vehicles Only)
1. Connect Techstream.
2. Cycle the JG switch to the "JG-ON" position and check
that the Low Tire Pressure Warning Light blinks for
1 minute and then remains illuminated .
3. Press or remove the valve core to reduce the tire inflation pressure rapidly by 6 psi (0.4 kfg/cm 2 , 40 kPA), or
more, within 30 seconds.
4. Check that the Low Tire Pressure Warning Light goes
OFF after all the TPWS sensors are activated .
5. Using Techstream, check for DTCs (C2111 -C2114).
If no DTCs are stored, continue to Initialization
procedure. If these DTCs are stored, repeat step 3.
Initialization Procedure
Refer to the Repair Manual for the Initialization procedure.
Please note the spare tire does not have a TPWS sensor.
NOTE
To adjust tire pressure correctly when outside temperature is significantly colder or warmer than shop temperature, follow
the procedures outlined in the Tire Inflation Pressure Compensation and Adjustment service bulletin (S-SB-0001-12) .
FRONT LICENSE PLATE INSTALLATION
For states that require a front license plate, please install per this procedure.
Installation Procedure
1.
2.
Align the installation holes on the front license plate with the
dimples on the front bumper.
Directly screw 2 self-tapping screws into the dimples to
install the front license plate.
NOTICE
• Do NOT pre-drill holes into the bumper
• Do NOT overtighten the self-tapping screws
Use self-tapping screws of a non-corroding type with the
following dimensions.
Nominal Length: 15.0 - 20.0 mm (0.60 - 0.79 in.)
Diameter: 6.0 mm (0.24 in.)
1 Dimples
2 License Plate
3 Self-tapping Screws