T-SB-0351-10

@TOYOTA
T-SB-0351 -10
Rev1
Technical Service Bulletin
Ju ly 29, 2014
Repair Manual Supplement: Transaxle Replacement
Service
Category
Drivetrain
Section
Automatic Transmissionffransaxle
Market
USA
Toyota Supports ~
ASE Certification' V
Applicability
YEAR(S)
MODEL(S)
ADDITIONAL INFORMATION
2007 - 201 4
Camry
Engine(s): 2AZ, 2AR
Transmission(s): SAT, 6AT
VDS(s) : BE46K, BF 1FK, BF3EK
REVISION NOTICE
July 29, 201 4 Rev1:
• Applicability has been updated to include 2012 - 2014 model year Camry vehicles.
Any previous printed versio ns of this bulletin should be discarded.
NOTE
This Service Bu llet in applies to 4 cyli nder Camry vehicles only. The VG Camry is covered in a
separate bulletin.
Introduction
This bulletin supplements the Repair Manual procedures for transaxle removal and replacement,
with details on the use of a new Engine Support Bar (ESB) , SST P/N 00002-ESUPPT-01 , to assist
in the removal and installation of the transaxle assembly. With the use of the Eng ine Support Bar,
it is no longer required for the engine assembly to be removed from the vehicle when removing
and installing the transaxle assem bly.
© 2014 Toyota Motor Sales, USA
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Repai r Manual Supplement: Transaxle Replacement
Warranty Informati on
OP CODE
DESCRIPTION
TC101 0
R & R Transaxle
TRANS
TIME
OFP
5.6
•
U250E
U760E
T1
T2
.
*
• OFP, T1 , and T2 information will vary based on the cause of defect.
APPLICABLE WARRANTY
Warranty application is limited to defects in material or workmanship under normal use. Length of
coverage is determined by t he OFP. For more information regarding warranty coverage, please
refer to the Warranty Policy & Procedures Manual. For more information regarding th e Engine
Support Bar, please refer to Warranty Procedures Bulletin PR010-26.
Parts Inform ation
PA RT NUMBER
PA RT NAME
QTY
12281 -36020
No. 1 Engine Hanger
1
12282-36020
No. 2 Engine Hanger
1
1
91552-81040*
Bolt
91552-8 1025*
00289-ATFWS
1
ATF WS
As Needed
• Or eq uivalent.
Required Tools & Equipment
SPECIAL SERVICE TOOLS (SST)
PART NUMBER
QTY
Engine Support Bar*
00002-ESUPPT-01
1
Safety Support Strap*
00002-2S UPP
2
Transmission Fill System*
00002-11 100-02
1
Drive Shaft Nut Chisel*
09930-00010-01
1
Drive Shaft Remover Attachment*
09520-01010-02
1
Slide Hammer (5 lb.)*
09520-32040-01
1
Cra nkshaft Pulley Holding Tool*
09213-54015-01
1
Subframe Alignment Pins*
00002-90080
1
Companion Flange Holding Tool*
09330-0002 1
1
• Essential SST.
© 2014 Toyota Motor Sales, USA
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Repair Manual Supplement: Transaxle Replacement
Required Tools & Equipment (Continued)
NOTE
Additional SSTs may be ordere d by calling 1-800-933-8335.
REQUIRED MATERIAL
QUANTITY
Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
As Needed
Toyota Genuine Clutch Spline Grease or equivalent
As Needed
Repair Proced ure : Removal
1. Remove the battery.
Figure 1.
A. Loosen the nut, and separate the negative(-)
battery terminal.
\l /)'
t/ \
8 . Loosen the nut, and separate the positive(+)
battery terminal.
C. Loosen the nut, and remove the bolt and
battery clamp.
D. Remove the battery and battery tray.
2. Remove the No. 1 engine cover sub-assembly.
Figure 2.
A. Lift the rear of the engine cover to detach the
cover from the 2 pins.
8 . Lift the front of the engine cover to detach the
cover from the pin and remove the engine
cover.
NOTICE
Attempting to disengage both front and rear
clips at the same time may cause th e cover
to break.
© 2014 Toyota Motor Sales, USA
@TOYOTA
T-SB-0351 -10
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Repai r Manual Supplement: Transaxle Replacement
Repair Proced ure: Removal (Continued)
3. Remove the inlet air cleaner assembly by
removing the 2 bolts.
4. For PZEV vehicles: Remove the air cleaner cap
sub-assembly.
Figure 3.
Figu re 4.
. . . . . - - - - - - - - -- - - - - - - - - ,
Disconnect the vacuum hose and separate it from
the air cleaner hose.
5. Remove the air cleaner cap sub-assembly (for PZEV and non PZEV).
A. Disconnect the mass air flow meter connector
and separate the wire harness clamp from the
air cleaner cap.
Figure 5
© 2014 Toyota Motor Sales, USA
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T-SB-0351-10
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Repair Manual Supplement: Transaxle Replacement
Repair Procedure: Removal (Continued)
B. Disconnect the vacuum switching valve
connector and 2 hoses.
Figure 6.
C. Separate the hose from the air cleaner cap
sub-assembly.
Figure 7.
D. Loosen the hose clamp and disconnect
the hose .
Figure 8.
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Repair Manual Supplement: Transaxle Replacement
Repair Procedure: Removal (Continued)
E. Loosen the hose clamp and disconnect the air Figure 9.
cleaner hose.
. - - - - - - - - -- - - - - - - - - - - - .
j
I
'
j
F. Remove the 2 bolts and the air cleaner cap
Figure 10.
sub-assembly.
0
6. Remove the air cleaner case sub-assembly.
Figure 11 .
A. Disconnect the wire harness clamp.
B. Remove the 3 bolts and air cleaner case
sub-assembly.
7. Remove the starter.
© 201 4 Toyota Motor Sales, USA
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Repair Manual Supplement: Transaxle Replacement
Repair Proced ure: Removal (Continued)
A. Disconnect the terminal 50 connector from the
starter assembly.
Figure 12.
B. Turn back the termina l cap.
C. Remove the nut and disconnect the wi re harness from terminal 30.
D. Remove the 2 bolts and starter assembly.
Figure 13.
8. Disconnect the engine wire.
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Repai r Manual Supplement: Transaxle Replacement
Repair Procedure: Removal (Continued)
A. Disconnect the engine wire clamp,
then remove the bolt and separate the
ground cable.
Figure 14.
-.
B. Remove the bolt and separate the
ground cable.
Figure 15
C. Remove the 2 bolts and air cleaner bracket.
Figure 16.
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Repair Manual Supplement: Transaxle Replacement
Repair Proced ure: Removal (Continued)
9. Disconnect the transmission control cable.
Figure 17.
Remove the clip and nut, and separate the
transmissio n control cable.
'
10. Remove the transmission oil cooler.
Figure 18.
A. Remove the transmission oil cooler to the front
engine mounting bracket with the 3 bolts.
B. Disconnect the No. 1 oil cooler outlet hose
and No. 1 oil cooler inlet hose.
11 . Remove the upper bell housing (4) bo lts.
Figure 19.
© 2014 Toyota Motor Sales, USA
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Repair Manual Supplement: Transaxle Replacement
Repair Pro cedure: Removal (Continued)
12. Install the 2 engine hangers with the 2 bolts as
shown in the illustration .
Figure 20
Part Number:
No. 1 Engine Hanger: P/N 12281-36020
No. 2 Engine Hanger: P/N 12282-36020
Bolts: P/N 91552-81 040 , 91552-81025
(or equivalent)
Torque: 43 N*m (438 kgf*cm, 32 ft*lbf)
1
No. 1 Eng ine Hang er (PIN 12281-36020)
2
No. 2 Engi ne Hanger (PI N 12282-36020)
3
Bolts (PIN 91552-81040, 91552-81025, or
equivalent)
© 2014 Toyota Motor Sales, USA
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T-SB-0351-10
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Repair Manual Supplement: Transaxle Replacement
Repair Procedure : Removal (Continued)
13. Install the Eng ine Support Bar and secure engine weight with a chain .
Engine Support Bar SST: 00002-ESUPPT-01
NOTE
Ref er to the Engine Support Bar Assembly Instructions posted on the Technical Information
System (TIS), Diagnostics - Tools & Equipment- Engin e Support Bar.
A. Assemble and place the main bar onto the
vehicle's strut towers.
Figure 21 .
NOTICE
• To prevent damage caused by contact
between the main bar legs and body
panels, apply protective tape on the
strut tower before installing the
main bar.
• To prevent dents in the strut tower
panel, please assure that the main
bar legs with 90 degree brackets
are installed .
Figure 22.
NOTE
•
Ensure that the main bar swivel is
already installed on the main bar and
that the main bar legs are oriented
correctly (passenger side/drivers side) .
• The plastic cowl cover and/or cowl may
need to be removed to accommodate
the bar.
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Repair Manual Supplement: Transaxle Replacement
Repair Procedure: Removal (Continued)
8. Assemble the front bar assembly and position
the legs so they can sit onto the right and left
frame rail s.
Figure 23.
~iiiil='..----~:;;;iiii
C. Adjust the front ba r arms so they can be bolted
to the upper radiator core support mounting
holes.
Figure 24.
D. Place the front bar on the vehicle with the legs
sitting firmly on the ri ght and left frame rail s
near the radiator support, and secure the front
bar arms to the radiator core support.
Figure
NOTE
Once in position , ensure that the hex nuts
on th e front bar legs are tight and the front
bar is still square after installation.
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Repair Manual Supplement: Transaxle Replacement
Repair Procedure: Removal (Continued)
E. Install the Engine Support Bar hook #2 onto
the crossbar and pla ce the crossbar assembly
through the swivel on the main bar.
Figure 26.
HI NT
The main bar swivel may be placed above
or below the main bar.
NOTICE
Be sure not to let th e main bar swivel fall
and damage the win dshield, or damage
the hood when installing the crossbar
assembly.
F. Insert the straddle bar into the crossbar.
Figure 27.
G. Adjust the height of the crossbar so it is level and insert the quick release pin through the
nearest open slot in the straddle bar.
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Repair Manual Supplement: Transaxle Replacement
Repair Procedure: Removal (Continued)
H. Attach the chain from the engine hooks to the
hook #2 of the Engine Support Bar and place
tension on the chai n until th e Eng ine Support
Bar self centers.
Figure
2a.
CAUTION
Ensure the Engine Support Bar is stable
when fully assembled and mounted to the
vehicle to ensure no damage to veh icle o r
technic ian.
14. Remove the front wheels.
15. Remove the front axle hu b nut.
Figure 29.
A. Using the Drive Shaft Nut Chisel and a
hammer, release the staked part of the front
axle hub nut.
Drive Shaft Nut Chisel SST: 09930-00010-01
NOTICE
Loosen th e staked part of the nut
completely ; otherwise the thread of the
drive shaft may be damaged.
B. While applying the brakes, remove the front
axle hub nut.
1
16. Remove the front wheel open ing extension pad LH .
17. Remove the eng ine under cover LH .
18. Remove the front wheel opening extension pad RH.
19. Remove the front fender apron seal LH .
20. Remove the front fender apron seal RH.
© 2014 Toyota Motor Sales, USA
I Drive Shaft Nut Chisel
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Repair Manual Supplement: Transaxle Replacement
Repair Procedure: Removal (Continued)
2 1. Drain the automati c transaxle fluid .
A. Using a 6 mm hexagon socket wrench ,
remove the overflow plug and gasket from the
automatic transaxle.
Figure 30.
~----------------~
-
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'>-,
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B. Remove the refill plug and gasket from the
automatic transaxle.
. . , ._. .: :.
1
No. 1 Transmission Oil Filler Tube
2
Overflow Plug
3
Hexagon Socket Wrench
Figure 31 .
0
-
'
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Repai r Manual Supplement: Transaxle Replacement
Repair Proced u re : Removal (Continued)
C. Usi ng a 6 mm hexagon socket wrench , remove Figure 32.
the No. 1 transmission oil fill er tube.
. . - - - - - - - - - - - - -- - - -----.
1
No. 1 Transmission Oil Filler Tube
2
Hexagon Socket Wrench
3
Overflow Plug Hole
D. Drain the automatic transaxle fluid from the automatic transaxle.
E. Using a 6 mm hexagon socket wrench , install the No. 1 transmission oil fi ller tube.
Torque : 0.8 N*m (8 kgf*cm , 7 in* lbf)
© 2014 Toyota Motor Sales, USA
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Repair Manual Supplement: Transaxle Replacement
Repair Procedure: Removal (Continued)
F. Using a 6 mm hexagon socket wrench ,
install the gasket and the overflow plug to the
automatic transaxle.
Figu re 33.
.---------------------.
Torque: 40 N*m (408 kgf*c m, 30 ft*lbf)
,,-
,
)
'
1
No. 1 Transmission Oil Filler Tube
2
Overflow Plug
3
Hexag on Socket Wrench
Figure 34.
G . Install the refill plug.
Torque : 49 N*m (500 kgf*cm, 36 ft*lbf)
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Repa ir Manual Supplement: Transaxle Replacement
Repair Proced u re: Re moval (Continued)
22. Separate the front suspension lower No. 1 arms.
Figure 35.
~----------------.
Remove the bolt and 2 nuts, and separate the
front suspension lower No. 1 arm from the lower
ball joint.
23. Separate the front axle assembly.
Fig ure 36
A. Put matchmarks on the front drive shaft
assembly and the axle hub.
B. Using a plastic hammer, separate the front
drive shaft assembly from the front axle
assembly.
NOTICE
Be ca reful NOT to damage th e driv e s haft boot
and speed sensor rotor.
1
I
Matchmarks
24. Using the Drive Shaft Remover Attachment and
Figure 37.
Slide Hammer (5 lb.), remove the front drive shaft ..-- - - - - - - - - - - -- - - - - .
assembly LH.
Drive Shaft Remover Atta chment SST:
09520-01010-02
Slide Hammer (5 lb.) SST: 09520-32040-01
NOTICE
• Be careful NOT to d amage th e drive shaft
dust cov er, boot, or oil seal.
• Be careful NOT to drop th e drive shaft
assembly.
SSTs (Drive Shaft Remover A ttach ment & Slide
Hammer [5 lb.])
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Repai r Manual Supplement: Transaxle Replacement
Repair Proced ure : Removal (Continued)
25. Remove the front drive shaft assembly RH .
Figure 38.
A. Using a screwdriver, remove the bearing
bracket hole snap ring .
B. Remove the bolt and front drive shaft assembly
RH from the drive shaft bearing bracket.
NOTICE
Do NOT damage th e boot o r oil seal.
26. Separate the front stabilizer link assembly by
removing the nut.
Figure 39.
;-·
)
'
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~
27. Remove the front exhaust pipe assembly.
A. Disconnect the connector.
Figure 40.
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Repai r Manual Supplement: Transaxle Replacement
Repair Procedure : Removal (Continued)
B. Remove the 2 bolts and support bracket.
Figure 41 .
C. Remove the 2 nuts and bracket.
Figure 42.
D. Remove the 4 nuts, 2 bolts and front exhaust pipe assembly.
E. Remove the 2 gaskets from the front exhaust pipe assembly and center exhaust pipe
assembly.
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Repair Manual Supplement: Transaxle Replacement
Repair Proced ure : Removal (Continued)
28. Remove the engine mounting insulator bolts and nuts from the sub-frame assembly.
A. Remove the 5 hole plugs.
Figure 43