S-SB-0009-14

Technical Service Bulleti n
S-SB-0009-14
Rev2
f::J !:5C:::ICJ11
April 23, 2014
Outside Door Weatherstrip - Multiple Concerns
Service
Category
Vehicle Exterior
Sectio n
Door/Hatch
Market
USA
Scion Supports ~
ASE Certifica tionW
App licability
YEAR(S)
MODE L(S)
2013-2014
FR-S
ADDITIONAL INFORMATION
REVISION NOTICE
July 17, 2014 Rev2:
• The Parts Information and Repair Procedure sections have been updated.
June 16, 2014 Rev1 :
• The Parts Information section has been updated.
Any previous printed versions of this bulletin should be discard ed.
Introduction
Some 2013 - 201 4 model year FR-S vehicles may exhibit multiple concerns from the Outer
Weatherstrip (belt molding).
The cross section of the weatherstrip has been revised to lim it the amount of water passing into
the door. If the felt attached to the window stabilizers/g uides accumulate water, the vehicle may
also make noise from the stabilizers/guides during window operation. In some cases , the felt on
the stabilizers/gu ides may freeze to the wi ndow or detach from the plastic backing and damage
the window.
Symptoms may include:
• Noise coming from the weatherstrip during window operation , especially when wet.
• Loosening of the weatherstrip from the door.
• Inversion of the weatherstrip during window operation.
• Noise from the stabilizers/guides during window operation.
• Scratches on the glass from worn stabilizers.
If the vehicle displays these symptoms, follow the procedures described in this bu lletin to address
the condition(s).
© 2014 Toyota Motor Sales, USA
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S-SB -0009-14
Rev2
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April 23, 2014
Outside Door Weatherstrip - Multiple Concerns
Production Ch ange Info rmat ion
This bulletin applies to vehicles produced BEFORE the Production Change Effective VIN
shown below.
MODEL
PRODUCTION CHANGE EF FECTIVE VIN
FR-S
JF1ZNAA 1#E8705465
Parts Information
PART NUMBER
PART NAME
QTY
SU003-05207
Outer Weatherstrip, RH
1
SU003-05208
Outer Weatherstrip, LH
1
SU003-01616
Stabilizer, Front Door Glass, Outer (Per Door)
2
SU003-01617
Stabilizer, Front Door Glass, Inner (Per Door)
1
PREVIOUS
NEW
SU003-04334
SU003-04531
SU003-04771
SU003-04335
SU003-04532
SU003-04772
Warranty Information
OP CODE
DESCRIPTION
TIME
OFP
T1
T2
BD1408
Replace Front Door Panel Sub-assembly
(One Side)
1.6
Combo A
Replace Fro nt Door Panel Sub-assembly
(Other Side)
1.6
93
13
Combo B
Replace Window Stabilizer (One Side)
0.1
SU003-04334
SU003-04335
SU003-04531
SU003-04532
SU003-0477 1
SU003-04772
Combo C
Replace Window Stabilizer (Other Side)
0.1
APPLICABLE WARRANTY
• Th is repair is covered under the Toyota Basic Warranty. This warranty is in effect for 36 months
o r 36,000 m iles , whichever occurs first, from the v ehicle's in-servi ce date .
• Warranty application is limited to occurrence of the specified condition described in
this bulletin.
© 2014 Toyota Motor Sales, USA
S-SB-0009-14
Rev2
Ap r il 23, 2014
Pa g e 3 o f 6
Outside Door Weatherstrip - Multiple Concerns
Requ ired Tools & Eq ui pm ent
SPECIAL SERVICE TOOLS (SST)
PART NUMBER
QTY
Plastic Pry Tool Kit*
00002-06020-01
1
Tool , Front Door Glass Adj*
09812-18010-01
1
REQUI RED MATERIAL
QUANTITY
Toyota Genuine Adhesive 1344, Three Bond 1344, Loctite® 242,
or Equivalent (for window nuts)
As Needed
• Essential SST.
NOTE
A dditional SSTs may be ordered by c alling 1-800-933-8335.
Overv iew Procedure
1. Confirm the cond itio n.
2. Disassemble door per the Repair Manua l.
3. Reassemble door and adjust window glass.
4. Reinitialize window.
Inspection Procedure
NOTICE
BEFORE performin g the procedures in this bulletin , ensure th ere is NO body or door damage that
may affect the alignment of t he s ide window glass.
Removal Procedure
NOTE
Use the sam e procedure for both th e RH and LH si des.
Refer to the Technical Information System (TIS), applica ble model and model year Repair Manual:
• 2013 I 2014 FR-S:
Vehicle Exterior- Exterior Panels I Trim - "Front Door Belt Moulding: Removal"
1. Disconnect cable from the negative (-) battery terminal.
2. Remove front doo r armrest cover.
3. Remove front door trim board sub-assembly with power window switch assembly.
© 201 4 Toyota Motor Sales, USA
S-SB-0009-14
Rev2
April 23, 201 4
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Outside Door Weatherstrip - Multiple Concerns
Rem oval Procedure (Continued)
4. Remove front door service hole cover.
5. Remove front door glass sub-assembly.
Refer to TIS, applicable model and model year Repair Manual.
• 2013 I 2014 FR-S:
Vehicle Exterior- Front Door- "Door I Hatch: Front Door: Disassembly"
HINT
Note positio n of t he inner st abilizer bolt as a reference for win dow alignment before removing
t he Front Door Glass sub-assembly.
6. Remove front door glass Outer Weatherstrip
assembly.
Figure 1.
A. Remove the screw.
8 . If necessary, use a screwdriver to disengage
the claw and remove the front door glass
Outer Weatherstri p assembly.
NOTICE
Tape th e sc rew d riv er ti p before use.
7. Inspect Door Glass Inner and Outer Stabilizers for wear or damage.
NOTE
Replace stabilizers if felt guide s urface is w orn o r damaged.
© 2014 Toyota Motor Sales, USA
S-SB-0009-14
Rev2
April 23, 2014
Outside Door Weatherstrip - Multiple Concerns
Installation Procedure
NOTE
Use th e same procedure for both the RH and LH sides.
1. Install Inner and Outer Window Stabilizers if necessary.
HINT
Leave Inner Window Sta bilizer bolt loose until wind ow is inst all ed.
2. Install front door glass Outer Weatherstrip
Figure 2.
assembly.
Engage the claws to install the screw and a NEW
front door glass Outer Weatherstri p assembly
as shown .
NOTE
Ensure proper installation of Outer
Weatherstrip by confirming that the claw
attached to the weatherst rip is fully engaged.
3. Install front door glass sub-assembly.
Refer to TIS, applicable model and model year Repai r Manual:
• 2013 I 2014 FR-S:
Vehicle Exterior - Door/Hatch - "Front Door: Reassembly"
NOTE
Use Loctite™ 242 or equivalent on front door glass flange nuts .
4. Adjust f ront door glass sub-assembly.
Refer to TIS, applicable model and model year Repair Manual:
• 2013 I 201 4 FR-S :
Vehicle Exterior - Door/Hatch - "Front Door: Adjustment"
HINT
Align Inner Stabilizer bolt to original position as a referenc e for window al ignment.
© 2014 Toyota Motor Sales, USA
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S-SB -0009-14
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April 23, 2014
Outside Door Weatherstrip - Multiple Concerns
Installation Procedure (Continued)
5. Install front door service hole cover.
6. Install front door trim board sub-assembly with power window switch assembly.
7. Install front door armrest cover.
8. Connect cable to negative (-) battery terminal.
Torqu e: 6.0 N*m (61 kgf*cm, 53 in*lbf)
9. Initialize power window control system .
10. Confirm the repair.
© 2014 Toyota Motor Sales. USA
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