T-SB-0092-14

@TOYOTA
T-SB-0092-14
Rev1
Tec hnical Service Bulletin
Aug ust 14, 2014
HV Inverter Repair Components Available
Service
Category
General
Section
Introduction
Market
Toyota Supports ~
ASE Certification
W
USA
Applicability
YEAR(S)
MODEL(S)
2010 - 2015
Prius
ADDITIONAL INFORMATION
REVISION NOTICE
November 25, 2014 Rev1 :
• Applicability has been updated to include 2015 model year Prius vehicles .
• Parts Information has been updated.
Any previous printed version s of this bulletin s hould be discard ed.
Introduct io n
The purpose of this general info rmation Service Bulletin is to inform the market that sub-compone nt
diagnosis and re placement is now available for the Hybrid Inverter with Converter assembly
eq uipped on 2010 - 2015 model year Prius ve hicles.
Warra nty
Inverter refurbish is avai lable as w arranty. Wa rranty times for these procedures are included in the
Flat Rate Manual. Reimbu rsement will be managed under the w arranty policy.
Parts Information
NOTE
Not all parts listed are needed for HV Inverter repair, thi s list is for ref erence only. Refer to the
Repair Manual for appropriate components based on the condition BEFORE o rdering any parts.
PART NUMBE R*
PART NAME
QTY
G920H-47030
Computer Sub-Assy, MG Control
w/Bracket
1
-
G9207-47040
Terminal Sub-Assy, Inverter
w/Sensor
1
-
G920J-52010
Sensor Sub-Assy, Inverter Current
1
-
© 2014 Toyota Motor Sales, USA
NOTES
Page 1 of 3
@TOYOTA
T-SB-0092-14
Rev1
August 14, 2014
Page 2 of 3
HV Inverter Repair Components Available
Parts Informatio n (Continu ed)
PART NUMBER*
PART NA ME
QTY
G9208-47090
Wire Sub-Assy, Inverter
1
-
04899-47020
Transistor Kit, Power Module
Intelligent (IPM)
1
-
Converter Kit, Hybrid Vehicle
1
-
04899-47050
Plug Kit, Inverter Drain
1
Required with any repair procedures.
G922L-47010
Cover, Inverter Signal Connector
1
91551-80618
Bolt, Flange
1
Parts not required, available in case
of breakage.
091X1-47020
Seal, Masking, No. 1
1
08887-02809
Toyota Thermal Grease X-23-7884-4
2
04899-47021
04899-47030
04899-47040
NOTES
Part included in IPM and Converter Kit,
available in case spare is needed.
Used only for IPM or Converter replacement.
08833-80090
Adhesive, TSE3971-W
1
Product has shelf life of 1 year, do NOT use
if stored past 1 year.
Required with any repair procedure
(this adhesive MUST be used, there are
no alternatives) .
Product has shelf life of 1 year, do NOT use
if stored past 1 year.
• Part numbers are subject to change.
Repair Procedure
Please utilize the diagnostic and repai r procedures provided in the applicable vehicle Repair Manual.
Refer to the Technical Information System (TIS) , appl icable model and model year Repair Manual:
• 20 10 Prius:
Engine/Hybrid System - Hybrid/Battery Control System - "Hybrid/Battery Control: Hybrid
Control System: How To Proceed With Troubleshooting"
NOTICE
There are multiple inverters for 201 0 MY Prius, please identify which inverter th e v ehicle
is equipped with and whic h parts are available for replacement. The identification method
can be found in the Repair Manual:
• 2010 Prius:
Engine/Hybrid System - Hybrid/Battery Control Sys tem - " Hybrid/Battery Control: Hybrid
Control System: OTC Check/Clear"
© 2014 Toyota Motor Sales, USA
@TOYOTA
T-SB-0092-14
Rev1
August 14, 2014
Page 3 of 3
HV Inverter Repair Components Available
Repair Procedu re (Continued)
• 2011 Prius:
Engine/Hybrid System - Hybrid/Battery Control System - "Hybrid/Battery Control: Hybrid
Control System: How To Proceed Wit/7 Troublesf1ooting"
• 2012 Prius:
Engine/Hybrid System - Hybrid/Battery Control System - "Hybrid/Battery Control: Hybrid
Control System: How To Proceed Wit/7 Troublesf1ooting"
• 201 3 Prius:
Engine/Hybrid System - Hybrid/Battery Control System - "Hybrid/Battery Control: Hybrid
Control System: How To Proceed With Troubleshooting"
• 201 4 Prius:
Engine/ Hybrid System - Hybrid/Battery Control System - "Hybrid/Battery Control: Hybrid
Control System: How To Proceed With Troubleshooting"
• 2015 Prius:
Engine/Hybrid System - Hybrid/Battery Control System - "Hybrid/Battery Control: Hybrid
Control System: How To Proceed With Troubleshooting"
© 2014 Toyota Motor Sales, USA