2029303
Service Bulletin Details
Public Details for: 2029303
Summary to be provided on a future date.
Models from 2012
2012 VOLKSWAGEN ROUTAN |
Models from 2011
2011 VOLKSWAGEN ROUTAN |
Models from 2010
2010 VOLKSWAGEN ROUTAN |
Models from 2009
2009 VOLKSWAGEN ROUTAN |
Technical Bulletin Model(s) Year Eng. Code Trans. Code VIN Range From VIN Range To Routan 2009-2012 All All All All Condition 58 12 03 October 26, 2012 2029303 Supersedes T.B. V581201 dated June 6, 2012 to update parts table. Sliding Door Trim Contacting Vehicle Rear Quarter The customer may experience a door trim panel contacting the quarter panel on either side when opening either of the sliding doors. Technical Background This bulletin involves installing an additional door panel retention point to prevent the door panel from bowing and contacting the body when the sliding door is opened. Production Solution Optimized door panels MY2013. Service Diagnosis In some instances interior door panel to quarter panel contact has been noted on both left and right sides of the vehicle. Design clearances of the interior door panel are aggravated by heat which causes the door panel to relax and bow, which may contact the rear quarter panel (Fig. 1). In order to correct this condition and avoid costly paint repairs an additional retention point needs to be added to prevent the door panel bowing condition. If the customer describes the symptom, perform the Repair Procedure. 1- Sliding door 2- Interior door trim panel 3- Quarter panel contract point 4- Panel Clearance area Figure 1 Page 1 of 8 © 2012 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin Repair Procedure • Remove both side door trim panels. • Remove the standoff from the back side of each door panel. 1- Standoff 2- Back side of door panel 3- Sound deadener Figure 2 Example Standoff removed. Figure 3 Page 2 of 8 © 2012 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin • Cut the sound deadener on the back side of each door panel as shown. 1- Cut line 2- Sound deadener 3- Back side of door panel Figure 4 • Carefully drill a 5/16” (8mm) hole through the carrier plate at the center of the formation/standoff (1) directly above the door module (if equipped) or just forward of the part number tag. Note: Make sure door window is in the full upward position before drilling hole in door carrier plate. 1- Drill location 2- Door carrier plate 3- Sliding door Figure 5 Page 3 of 8 © 2012 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin • Fully seat the white dual lock push clips (1) from repair kit into the 5/16” (8mm) hole in the door carrier plate on both sides. 1- Dual lock push clip 2- Drilled hole location 3- Door carrier plate Figure 6 • Temporarily engage the dual lock halves in order to transfer the clip location from the module to the door panel using talcum powder or equivalent and scribe the clip location on the back side of the door panel. 1- Scribe 2- Back side of door panel 3- Dual lock retaining clip Figure 7 Page 4 of 8 © 2012 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin Note: Door trim panel(s) will need to be rough set and pressurized to transfer the contact location. Talcum powder should be applied to the approximate clip location on the back side of the door trim panel. DO NOT engage dual lock halves and remove peel-off backing to locate the door trim panel side of the clip as this could result in an improperly placed clip while reinstalling the door panel. Improperly placing the clip can possibly destroy it if removal or repositioning is required. Do not use grease to transfer clip location as this will leach into the plastic surface of the trim panel and affect clip adhesive retention. • Clean the surface area (1) of both door trim panels to be bonded, with isopropyl alcohol. • Once the alcohol has evaporated apply 3M™ 4298 adhesion promoter or equivalent to the surface area (1) where the dual lock adhesive backer will bond. 1- Clip bonding area 2- Back side of door panel 3- Sound deadener Figure 8 Page 5 of 8 © 2012 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin • Firmly pressurize the blue dual lock clip at scribed location for 5 seconds after removing the protective backing off the adhesive side of the clip. Note: Let the blue dual lock clip cure for 1 hour before reinstalling the door trim panels. 1- Back side of door panel 2- Dual lock clip 3- Sound deadener Figure 9 • Reinstall both door trim panels. • Seat door trim panel and press at new attachment location. Note: An audible “click” should be heard when pressing the door trim panel in place. • Validate door trim panel clearance to rear quarter panel (Min Gap is 3/16” / 6mm). Note: Gap can be checked by applying modeling clay to the suspect area of the quarter panel. 1- Contact point 2- Panel clearance 3- Door trim panel 4- Quarter panel Figure 10 Page 6 of 8 © 2012 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin Warranty Note: Submit a separate Warranty claim if paint repairs are required. All Routan pre and post road test and StarMOBILE time units are included in the labor operation. Therefore, no road test or StarMOBILE time units will appear in the designated area within the warranty table. To determine if this procedure is covered under Warranty, always refer to the Warranty Policies and 1) Procedures Manual Model(s) Year(s) Eng. Code(s) Trans. Code(s) VIN Range From VIN Range To Routan 2009-2012 All All All All SAGA Coding Claim Type: Use applicable Claim Type Service Number: 7073 Damage HST Damage Location (Depends on Service No.) CWM2029303 Use applicable when indicated in ElsaWeb (L/R) Code 0032 Parts Manufacturer Routan 3) 1) USM Labor Operation : Modify (left and right side) to improve panel clearance 70734099 = 90 TU Causal Part: 7B0 898 095 Diagnostic Time 2) 4) GFF Time expenditure 01500000 = 00 TU max. NO Road Test 01210002 01210004 NO Technical Diagnosis 0132xxxx = 00 TU max. NO Claim Comment: Input “As per Technical Bulletin 2029303” in comment section of Warranty Claim. 1) Vehicle may be outside any Warranty in which case this Technical Bulletin is informational only 2) Code per warranty vendor code policy. 3) Labor Time Units (TUs) are subject to change with ELSA updates. 4) Documentation required per Warranty Policy Procedures Manual. Page 7 of 8 © 2012 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin Required Parts and Tools Part Description Sliding Door Repair Kit (One kit services one door) Part No: Quantity 7B0898095 Tool Description 2 Tool No: Adhesion promoter or equivalent 3M 4298 Talc powder or equivalent NPN Isopropyl Alcohol NPN Additional Information All part and service references provided in this Technical Bulletin are subject to change and/or removal. Always check with your Parts Dept. and Repair Manuals for the latest information. Page 8 of 8 © 2012 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.