SRV-TTB-16-002A

Tips&Tricks – XDiavel Model Year 2016
no.
Symptom
Subject
Photo
Trouble Code
(Diagnostic Trouble Code)
Part no.
Notes/Indications/Corrective action
Mismatch between the odometer value displayed
on instrument panel and the one stored in the
BBS.
1
Possible display
of dashes on the
odometer
value indication
Instrument panel
There is no error in the control unit
-
It is necessary to use the DDS to update the
software version of the instrument panel with the
Version 11.
To eliminate the odometer value mismatch, it is
necessary to fill in a Youtech Request asking for
the DDS password.
Vibration due to loosening of one of the two retaining screws; check the tightening of the two screws.
DMH has added a check based on the VIN ZDMGA00AAGB001001.
As a precaution, you can check the tightening of these two screws during the pre-delivery operations.
Remove the rider seat and fuel tank rear retaining screw; lift up the fuel tank from the rear side by 9 cm
while keeping it in position with a block. Use a 4-mm Allen wrench to tighten the two screws to 6 Nm.
2
Possible vibration
of the vertical cylinder
exhaust manifold cover
SRV-TTB-16-002_Rev.04
Vertical cylinder
exhaust manifold cover
Part no. 46110401A
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Tips&Tricks – XDiavel Model Year 2016
no.
Symptom
Subject
Photo
Trouble Code
(Diagnostic Trouble Code)
Part no.
Notes/Indications/Corrective action
We have identified a possible inaccuracy in the
instrument panel software, only from serial
number 000400 to 000899.
3
Possible turning off
of some pixels on the
instrument panel
Instrument panel
It is not necessary to replace
the instrument panel.
There is no error in the control unit
-
It is necessary to update the instrument panel
software version.
To update the instrument panel software version
you will be reimbursed for a labour time of 18
minutes (3WU); for the reimbursement request
wait the Workshop Campaign to be issued soon.
The sticker position has been changed.
The sticker has the
following text:
4
The sticker
is not perfectly applied
on the swinging arm
“WARNING:
The counter-weights for
the dynamic balancing of
the rear wheel must be
positioned as shown in
the figure."
It is therefore possible to remove it from
the previous position and apply it on the
rear mudguard in the area indicated in the
figure to the side.
In case of sticker replacement, pay
attention to the values since they are
different for the STD and the S. versions.
STD version – part no. 43314291A
S version – part no. 43314301A
To balance the rear wheel,
place the counter-weights
in the positions indicated
in the figures, at the
distance from the rim
outer edge specified in
the relevant drawing.
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Tips&Tricks – XDiavel Model Year 2016
no.
Symptom
Subject
Photo
Trouble Code
(Diagnostic Trouble Code)
Part no.
Notes/Indications/Corrective action
This possible mismatch is due to the fuel level management
strategy when the fuel is drawn from the tank (at the end of the
production line or during a Service operation).
The fuel level sensor detects the level in the central part of the
tank (blue area); in the upper and lower part of the tank (green
areas) the fuel level is therefore calculated by the software.
When fuel is drawn, the software could not recognise the level
decrease and continue to display on the instrument panel a fuel
quantity that is not actually inside the tank.
Fuel level
sensor
Only in case of
motorcycle just
delivered by DMH
5
Upon first battery
connection, few
fuel level marks are
displayed on the
instrument panel with
empty tank
Display of
fuel level
It is not necessary to
replace the fuel level sensor.
There is no error in the control unit
A new BBS software with relevant update for the DDS 2.0
diagnosis instrument will be made available to introduce a
function that allows to reset the fuel level indication displayed on
the instrument panel.
To have a fuel level indication displayed on the instrument panel
actually corresponding to the quantity of fuel inside the tank it is
necessary to fill in the tank with at least 8 litres of fuel so that the
fuel level sensor starts reading the correct level. Turn the
motorcycle's key to ON and if the fuel level indication does not
change, add some fuel in the tank; in fact, it could happen that
the previously poured fuel quantity is not enough to allow a
correct fuel level reading by the relevant sensor.
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Tips&Tricks – XDiavel Model Year 2016
no.
Symptom
Subject
Photo
Trouble Code
(Diagnostic Trouble Code)
Part no.
Notes/Indications/Corrective action
This possible mismatch is due to the fuel level management
strategy in case the tank is continuously topped up with fuel
(after a consumption lower than 5 litres) starting from a
completely full tank condition.
In this condition, the real level of the fuel stays always in the top
side of the tank (top green area) and is not read by the fuel level
sensor. The fuel level displayed on the instrument panel is
calculated with a software strategy; in the unlikely case that the
top up happens in a frequent way, the fuel reserve could also be
displayed.
6
With fuel tank almost
full, due to continuous
fuel top ups, the fuel
level displayed on the
instrument panel
continues to decrease
Fuel level
sensor
Display of
fuel level
It is not necessary to replace
the fuel level sensor.
There is no error in the control unit
A new BBS software with relevant update for the DDS 2.0
diagnosis instrument will be made available to introduce a
function that allows to reset the fuel level indication displayed on
the instrument panel.
Meanwhile, to match the fuel level indicator shown on the
instrument panel with the fuel quantity inside the tank it is
necessary, starting from a completely full tank condition, to use
at least 6.5 litres of fuel so that the fuel level sensor starts
reading the correct level; as soon as the level sensor will restart
the reading, the indication of the fuel level displayed on the
instrument panel will be instantly updated.
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Tips&Tricks – XDiavel Model Year 2016
no.
Symptom
Subject
Photo
Trouble Code
(Diagnostic Trouble Code)
Part no.
It is important to follow the instructions for the
assembly of the backrest described in the
Service Bulletin SRV-SRB-16-004.
During component
assembly, ONLY
7
Possible breakage of a
pillion rider backrest lower
eyelet during tightening
of the screws to a
torque of 24Nm
Notes/Indications/Corrective action
Pillion rider backrest
-
8291F612A
In case of breakage during assembly it is
possible to replace the component with part no.
8291F612A
NOTE: the breakage of one or both lower eyelets
does not compromise the operation of the
component!
This operation is standard as a new turn indicator
automatic turn off function has been introduced
based on the motorbike lean angle.
8
The turn indicators will
automatically turn
off without pressing
the reset button
Turn indicators
-
-
-
If the vehicle speed is above 5 km/h and the lean
angle measured from the vertical, both to the left
and the right, is above 10° the strategy is
activated. When the lean angle value is lower
than 5° the turn indicators will automatically turn
off.
The possible contact is caused by a wrong positioning of the handlebar
in respect of the fastening U-bolts (handlebar is turned too much to the back).
9
Possible contact of clutch
master cylinder and front
brake hose fastening
unions with fuel tank
under maximum steering
to the right and to the left
Handlebar assembly
Precaution during
pre-delivery ONLY for
bikes shipped in crates
Once handlebar has been installed, always check that, in the maximum
steering position to the right and to the left, there is a gap of at least
10 mm between clutch master cylinder and front brake hose fastening
unions and fuel tank.
Should this minimum distance not be respected, turn handlebar to the
front.
Any request of fuel tank replacement under warranty due to damages caused by
a wrong handlebar adjustment will not be accepted.
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Tips&Tricks – XDiavel Model Year 2016
no.
Symptom
Subject
Photo
Trouble Code
(Diagnostic Trouble Code)
Part no.
Notes/Indications/Corrective action
Check the correct tightening of the rear screws Part no. 77750183C
fastening the rear-view mirror support arm.
S version ONLY
10
Possible vibration of
aluminium
rear-view mirrors
Aluminium
rear-view mirrors
To restore the correct tightening of the screws Part no. 77750183C, apply
Loctite 243 along the screw threading and tighten the screws M4x8 to a
torque of 2.5 Nm.
We would like to inform you that the replacement of the rear-view mirrors is
not required.
Should the rider seat plate detach, do NOT replace the seat.
To secure the plate again it is necessary to refit the clips Part. no. 85044251A available at our spare part
warehouse.
To fit the clips Part no. 85044251A follow the procedure indicated below:
1) Working on the seat lower side, make an opening on the thermal protection in correspondence of the
plate fastening area, paying attention not to damage the elastic band;
2) Position the plate by inserting the 2 pins in the relevant holes on the seat;
3) Fit the 2 clips Part. no. 85044251A on the plate pins using a box wrench to make the operation easier.
11
Possible rider seat plate
detachment
SRV-TTB-16-002_Rev.04
Rider seat plate
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Tips&Tricks – XDiavel Model Year 2016
no.
Symptom
Subject
Photo
Trouble Code
(Diagnostic Trouble Code)
Part no.
Notes/Indications/Corrective action
In case of interference, apply
the transparent protective adhesive Part no. 92610051A.
12
Slight interference
between front speed
sensor cable and frame.
SRV-TTB-16-002_Rev.04
Frame
-
Always remove any dirt present
on the frame before applying
the adhesive.
The first VIN manufactured
with
protective
adhesive
already
installed
is
the
following:
ZDMGA00AAGB003756.
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Tips&Tricks --- Multistrada 1200 Enduro Model Year 2016
no.
1
Symptom
The supplied kit
contains 2 unnecessary
M10x70 screws
Subject
Supplied kit
Photo
Trouble Code
(Diagnostic Trouble Code)
-
Part no.
Notes/Indications/Corrective action
-
The first batch of kits supplied with the bikes
contains 2 M10x70 screws that cannot be used
for the bike pre-delivery and are not part of the
bike parts list.
It is necessary to remove these 2 M10x70
screws as they have no function.
Should you have this problem, use pliers to deform the side
pannier upper closing bracket by a few degrees upwards to avoid
any interference of the bracket with the subframe upper pipe.
2
The Touratech side
panniers are difficult to be
inserted in the relevant
subframes during the
assembly and removal
procedures
Touratech side panniers
-
Upon bike delivery to the Customer, always show the correct
engagement and disengagement procedure of the side panniers
on the bike.
The first batch of shipped bikes could be affected by the problem.
Should you detect the defect, fill out a Youtech request with
relevant pictures, and then replace the part under warranty.
ONLY for bikes
shipped in crates
3
Possible contact during
transport between crate
pipes and RH and LH
aluminium side covers
SRV-TTB-16-002_Rev.04
Aluminium side covers
Please, be informed that, starting from 16/05/2016 we have
started shipping bikes with disassembled RH and LH aluminium
side covers.
During pre-delivery, it will thus be necessary to fit RH and LH
aluminium side covers by tightening retaining screws to a torque
of 6 Nm ±10%.
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Tips&Tricks --- Multistrada 1200 Enduro Model Year 2016
no.
4
Symptom
Assembly of Touratech
tank side protection kit
Part no. 96780861A on
vehicles with frame serial
number before VIN
ZDMAA03AAGB011498
Subject
Photo
Trouble Code
(Diagnostic Trouble Code)
Part no.
Notes/Indications/Corrective action
The first manufactured Multistrada 1200 Enduro bikes have a different frame compared to the currently
manufactured bikes. For this reason, to install the tank side protection kit Part no. 96780861A on a vehicle
with frame serial number before the ZDMAA03AAGB011498, you must order the additional kit Part no.
96780931A with all the hardware required to complete the assembly.
Touratech tank side
protection kit
Part no. 96780861A
According to the Accessories Bulletin ACC-16-006, it is possible to ask for the reimbursement under
warranty of the additional kit Part no. 96780931A.
For all vehicles with frame serial number after and including the ZDMAA03AAGB011498, it is NOT
necessary to order the additional kit.
We would like to inform you that the side protection kit Part no. 96780861B is already provided with the
additional kit Part no. 96780931A, and can thus be installed on all vehicles.
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Tips&Tricks – Scrambler Italia Indipendent Model Year 2016
no.
Symptom
Subject
Photo
Trouble Code
(Diagnostic Trouble Code)
During pre-delivery
1
Possible frame clear
coating detachment
during white adhesive
protection removal
Clear coating
of the frame
-
Part no.
Notes/Indications/Corrective action
It is recommended to remove adhesive protections performing a hot
removal procedure, following one of the indications listed below:
1) heat the engine for 5 minutes and remove the adhesive
protections with engine hot;
2) heat the adhesive protections with a domestic heating gun for
1 minute (max 200°C at a distance of 20-30 cm) and remove
protections.
Avoid cold adhesive protection removal.
Should the clear coating of the frame detach, it is necessary to fill
in a Youtech request and attach some pictures.
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