T1559B

ISX12 CM2250 Fuel Pump Repair Instructions for Ceramic Plunger Fracture or Roller/Ca... Page 1 of 5
TRP Number
Revision Level
Date
Group Number
T1559
B
27-FEB-2015
Expiration Date (U.S. and Canada)
Expiration Date (International)
01-APR-2015
01-APR-2015
Engine Family
ISX11.9
ISX11.9
Fuel System
Plant
Build Date
From
To
CM2250
CM2250
Temporary Repair Practice
ISX12 CM2250 Fuel Pump Repair Instructions for
Ceramic Plunger Fracture or Roller/Cam Damage
TRP
Attention
• U.S / Canadian Distr./Branches and Div. Offices
• Worldwide distr./ branches and Div./Reg Offices
• U.S / Canadian Dealers
This is to revise and replace TRP 1559-A, dated 31-Oct-2014. This revision is to:
1. Extend the expiration date to 01-Apr-2015.
If additional information is required, contact your Cummins Warranty Operations Group
Leader.
https://qsol2.cummins.com/qs3/pubsys2/xml/en/trp/2015/t1559.html
3/2/2015
ISX12 CM2250 Fuel Pump Repair Instructions for Ceramic Plunger Fracture or Roller/Ca... Page 2 of 5
Description
This TRP is being issued to direct the actions for certain fuel pump repairs on ISX12
CM2250 engines that have ceramic pumping plungers in the high pressure pump. The repair
action will apply when either the ceramic plunger(s) is (are) fractured OR damage to the
roller / tappet assembly is found.
NOTE: For engines still within coverage, a separate claim should be filed to Warranty
for reimbursement of the fuel pump replacement portion of the repair. In all other
cases the entire work completed can be filed to this TRP.
Action
In order to qualify for repair under this field action, an engine:
1. will be covered Regardless of coverage status, and
2. must be on the attached ESN list, and
3. must be within the 5yr / 500,000 miles in service window for ISX12 Automotive
applications.
After verifying that the engine meets the above requirements, perform the following actions:
1. Please refer to TSB# 140019 for instructions to follow for inspection and repair
procedures.
2. Mark the fuel pump head serial number with white paint, as illustrated in Attachment B,
to signify completion of this field action.
NOTE: For automotive applications, engines repaired using the instructions within
this TRP will be placed on a list that may cover them against future ceramic or metal
debris damage to the lubrication system. Potential eligibility of coverage is within 4
months or 30,000 miles, from the fail date associated with this TRP, whichever occurs
first.
Material Disposition
1. Material removed as the result of this field action that have core value should be sent
to ReCon unless flagged by the Enhanced Parts Return (EPR) process.
2. Material removed with no core value should be scrapped.
3. Parts flagged via the EPR process should be returned via the normal EPR return
process. To the following address:
Cummins Service Support Center
Receiving Location RL35
910 S Marr Road
https://qsol2.cummins.com/qs3/pubsys2/xml/en/trp/2015/t1559.html
3/2/2015
ISX12 CM2250 Fuel Pump Repair Instructions for Ceramic Plunger Fracture or Roller/Ca... Page 3 of 5
Please contact [email protected] for EPR related questions.
Please include a copy of the claim paperwork and a material return tag with the returned
parts. Include the ESN number, the TRP# 1559, and the claim number on the material return
tag.
Reimbursements
Parts
NOTE: The fuel pump will be used on all repairs, but is listed as optional as it will only
be claimed to the TRP when an ESN is out of Base Warranty Coverage.
NOTE: Additional parts, such as gaskets and fasteners, that are required to complete
the repair, but not listed, may be claimed if sufficiently explained in the claim
narrative.
The following parts are covered under this field action:
Part Number
Quantity
Description
287292900PX
1
PMP,FUL (OPTIONAL)
288322400
1
COR,CLR (OPTIONAL)
382032000
1
PLN,VLV (OPTIONAL)
495262900
1
THM (OPTIONAL)
496608400
2
SAL,RNG (OPTIONAL)
497521500
1
GSK,HSG (OPTIONAL)
NOTE: All SRTs are optional. Claim ONLY the appropriate SRTs for the application.
NOTE: Per TSB140019, if tappet damage is found the lube oil must be drained and
filled two times. The first oil change is covered under the following SRTs:
• 07-551, Lubricating Oil Cooler Assembly - Remove and Install - Includes lube oil drain
and fill.
• 07-108, Lubricating Oil Filter Head - Includes lube filter remove and install.
NOTE: Use SRT 07-801, Lubricating Oil and Filter(s) - Change, for the second lube oil
and filter change.
Labor using applicable Access Code and Time:
SRT
Code
Description
https://qsol2.cummins.com/qs3/pubsys2/xml/en/trp/2015/t1559.html
Time
(hrs)
3/2/2015
ISX12 CM2250 Fuel Pump Repair Instructions for Ceramic Plunger Fracture or Roller/Ca... Page 4 of 5
SRT
Code
00-90X
05-176
05-177
05-200
05-804
05-805
05-806
05-807
06-443
07-102
07-108
07-127
07-401
07-551
07-801
11-039
FC-030
Time
(hrs)
Description
Administrative time
Fuel Pump Head - Remove and Install
Fuel Pump - Remove and Install (Common Rail Fuel System)
Fuel Pump Head - Inspect
Fuel Pump - Gear Pump Pressure and Fuel Filter Restriction Test
(Common Rail Fuel System)
High-Pressure Injector Return Flow Test
High-Pressure Fuel Pump Return Flow Test
High-Pressure Fuel Rail Return Flow Test
Air in Fuel - Test
Lubricating Oil Filter Bypass Valve - Remove and Install
Lubricating Oil Filter Head - Remove and Install
Lubricating Oil Thermostat - Remove and Install
Lubricating Oil Cooler Assembly - Clean and Test for Reuse
Lubricating Oil Cooler Assembly - Remove and Install (With EGR)
Lubricating Oil and Filter(s) - Change
Aftertreatment Stationary Regeneration
Troubleshoot - Active Fault Codes 559, 1676, 1898, 2215, 2219, 2772,
2773 3597
Travel
Travel is covered under this field action. Towing is covered under this field action.
Other Claimables
Consumables are covered under this field action.
NOTE: This TRP will allow up to $300 for new oil and up to $100 for new oil filters.
Claim Instructions
For Cummins Dealers, claims for this TRP must be filed via RAPIDSERVE™ Web
(rsw.cummins.com). For information regarding RAPIDSERVE™ Web, please reference the
"Warranty" tab in QuickServe® Online. If there are additional questions, please contact your
local Cummins Distributor.
Claim Codes
Description
Account Code:
Code
65
https://qsol2.cummins.com/qs3/pubsys2/xml/en/trp/2015/t1559.html
3/2/2015
ISX12 CM2250 Fuel Pump Repair Instructions for Ceramic Plunger Fracture or Roller/Ca... Page 5 of 5
Claim Codes
Description
Pay Code:
Pay Code:
Pay Code:
Failure Code:
Code
Distributor = X
Dealer = D
International = I
WFHASI
Attachments
Click here to see t1559-c_esn-list.xls
Click here to see t1559_pump_head_marking_after_campaign_completion-attach-b.pdf
Last Modified: 27-Feb-2015
Copyright © 2000-2010 Cummins Inc. All rights reserved.
https://qsol2.cummins.com/qs3/pubsys2/xml/en/trp/2015/t1559.html
3/2/2015
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