T1559A
Service Bulletin Details
Public Details for: T1559A
This temporary repair practice directs the actions for certain fuel pump repairs on engines that have ceramic pumping plungers in the high pressure pump. The repair action will apply when either the ceramic plunger(s) is fractured or damag
- 9999 -
Models from 9999
9999 CUMMINS ISX12 |
ISX12 CM2250 Fuel Pump Repair Instructions for Ceramic Plunger Fracture or Roller/Ca... Page 1 of 5 TRP Number T1559 Revision Level A Date 31-OCT-2014 Expiration Date (U.S. and Canada) 01-MAR-2015 Engine Family ISX11.9 ISX11.9 Fuel System Group Number Expiration Date (International) 01-MAR-2015 Plant Build Date From To CM2250 CM2250 Temporary Repair Practice ISX12 CM2250 Fuel Pump Repair Instructions for Ceramic Plunger Fracture or Roller/Cam Damage TRP Attention U.S / Canadian Distr./Branches and Div. Offices Worldwide distr./ branches and Div./Reg Offices U.S / Canadian Dealers This is to revise and replace TRP 1559, dated 15-Oct-2014. This revision is to: 1. Inform the field that the ESNs over 5 years/500,000 miles do not need to file a claim to be removed from the field action, and 2. Change the attachment to show marking instruction. If additional information is required, contact your Cummins Warranty Operations Group Leader. Description https://qsol2.cummins.com/qs3/pubsys2/xml/en/trp/2015/t1559.html 12/1/2014 ISX12 CM2250 Fuel Pump Repair Instructions for Ceramic Plunger Fracture or Roller/Ca... Page 2 of 5 This TRP is being issued to direct the actions for certain fuel pump repairs on ISX12 CM2250 engines that have ceramic pumping plungers in the high pressure pump. The repair action will apply when either the ceramic plunger(s) is (are) fractured OR damage to the roller / tappet assembly is found. NOTE: For engines still within coverage, a separate claim should be filed to Warranty for reimbursement of the fuel pump replacement portion of the repair. In all other cases the entire work completed can be filed to this TRP. Action In order to qualify for repair under this field action, an engine: 1. will be covered Regardless of coverage status, and 2. must be on the attached ESN list, and 3. must be within the 5yr / 500,000 miles in service window for ISX12 Automotive applications. After verifying that the engine meets the above requirements, perform the following actions: 1. Please refer to TSB# 140019 for instructions to follow for inspection and repair procedures. 2. Mark the fuel pump head serial number with white paint, as illustrated in Attachment B, to signify completion of this field action. NOTE: For automotive applications, engines repaired using the instructions within this TRP will be placed on a list that may cover them against future ceramic or metal debris damage to the lubrication system. Potential eligibility of coverage is within 4 months or 30,000 miles, from the fail date associated with this TRP, whichever occurs first. Material Disposition 1. Material removed as the result of this field action that have core value should be sent to ReCon unless flagged by the Enhanced Parts Return (EPR) process. 2. Material removed with no core value should be scrapped. 3. Parts flagged via the EPR process should be returned via the normal EPR return process. To the following address: Cummins Service Support Center Receiving Location RL35 910 S Marr Road Please contact [email protected] for EPR related questions. Please include a copy of the claim paperwork and a material return tag with the returned parts. Include the ESN number, the TRP# 1559, and the claim number on the material return tag. https://qsol2.cummins.com/qs3/pubsys2/xml/en/trp/2015/t1559.html 12/1/2014 ISX12 CM2250 Fuel Pump Repair Instructions for Ceramic Plunger Fracture or Roller/Ca... Page 3 of 5 Reimbursements Parts NOTE: The fuel pump will be used on all repairs, but is listed as optional as it will only be claimed to the TRP when an ESN is out of Base Warranty Coverage. NOTE: Additional parts, such as gaskets and fasteners, that are required to complete the repair, but not listed, may be claimed if sufficiently explained in the claim narrative. The following parts are covered under this field action: Part Number Quantity Description 287292900PX 1 PMP,FUL (OPTIONAL) 288322400 1 COR,CLR (OPTIONAL) 382032000 1 PLN,VLV (OPTIONAL) 495262900 1 THM (OPTIONAL) 496608400 2 SAL,RNG (OPTIONAL) 497521500 1 GSK,HSG (OPTIONAL) NOTE: All SRTs are optional. Claim ONLY the appropriate SRTs for the application. NOTE: Per TSB140019, if tappet damage is found the lube oil must be drained and filled two times. The first oil change is covered under the following SRTs: 07-551, Lubricating Oil Cooler Assembly - Remove and Install - Includes lube oil drain and fill. 07-108, Lubricating Oil Filter Head - Includes lube filter remove and install. NOTE: Use SRT 07-801, Lubricating Oil and Filter(s) - Change, for the second lube oil and filter change. Labor using applicable Access Code and Time: SRT Code 00-90X 05-176 05-177 05-200 05-804 05-805 Description Time (hrs) Administrative time Fuel Pump Head - Remove and Install Fuel Pump - Remove and Install (Common Rail Fuel System) Fuel Pump Head - Inspect Fuel Pump - Gear Pump Pressure and Fuel Filter Restriction Test (Common Rail Fuel System) High-Pressure Injector Return Flow Test https://qsol2.cummins.com/qs3/pubsys2/xml/en/trp/2015/t1559.html 12/1/2014 ISX12 CM2250 Fuel Pump Repair Instructions for Ceramic Plunger Fracture or Roller/Ca... Page 4 of 5 05-806 05-807 06-443 07-102 07-108 07-127 07-401 07-551 07-801 11-039 FC-030 High-Pressure Fuel Pump Return Flow Test High-Pressure Fuel Rail Return Flow Test Air in Fuel - Test Lubricating Oil Filter Bypass Valve - Remove and Install Lubricating Oil Filter Head - Remove and Install Lubricating Oil Thermostat - Remove and Install Lubricating Oil Cooler Assembly - Clean and Test for Reuse Lubricating Oil Cooler Assembly - Remove and Install (With EGR) Lubricating Oil and Filter(s) - Change Aftertreatment Stationary Regeneration Troubleshoot - Active Fault Codes 559, 1676, 1898, 2215, 2219, 2772, 2773 3597 Travel Travel is covered under this field action. Towing is covered under this field action. Other Claimables Consumables are covered under this field action. NOTE: This TRP will allow up to $300 for new oil and up to $100 for new oil filters. Claim Instructions For Cummins Dealers, claims for this TRP must be filed via RAPIDSERVE™ Web (rsw.cummins.com). For information regarding RAPIDSERVE™ Web, please reference the "Warranty" tab in QuickServe® Online. If there are additional questions, please contact your local Cummins Distributor. Claim Codes Description Account Code: Pay Code: Pay Code: Pay Code: Failure Code: Code 65 Distributor = X Dealer = D International = I WFHASI Attachments Click here to see t1559-c_esn-list.xls Click here to see t1559_pump_head_marking_after_campaign_completion-attach-b.pdf https://qsol2.cummins.com/qs3/pubsys2/xml/en/trp/2015/t1559.html 12/1/2014 ISX12 CM2250 Fuel Pump Repair Instructions for Ceramic Plunger Fracture or Roller/Ca... Page 5 of 5 Last Modified: 31-Oct-2014 Copyright © 2000-2010 Cummins Inc. All rights reserved. https://qsol2.cummins.com/qs3/pubsys2/xml/en/trp/2015/t1559.html 12/1/2014