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Technical Service Bulletin
SUBJECT:
NUMBER
16-01-066
CAMPAIGN
DATE
DECEMBER 2016
MODEL(S)
SANTA FE (NC)
FUEL FILLER DOOR HOUSING REPLACEMENT
(SERVICE CAMPAIGN T1 K)
* IMPORTANT
*** Dealer Stock and Retail Vehicles ***
Dealers must perform this Service Campaign on all affected vehicles prior to customer retail
delivery and whenever an affected vehicle is in the shop for any maintenance or repair.
When a vehicle arrives at the service department, access Hyundai Motor America's "warranty
vehicle information" screen via WEBDCS to identify open campaigns.
Description: On certain 2015 Santa Fe (NC) the fuel filler door may not function properly due to
improper installation of the fuel filler door housing. This may affect the fuel door opening and/or closing
functionality.
This bulletin describes the procedure to replace the fuel filler door housing for the Santa Fe (NC).
!Applicable Vehicles: Certain 2015 Santa Fe (NC)
Circulate To: General Manager, Service Manager, Parts Manager, Warranty Manager, Service
Advisors, Technicians, Body Shop Manager, Fleet Repair
SUBJECT:
FUEL FILLER DOOR HOUSING REPLACEMENT (SERVICE CAMPAIGN T1 K)
PARTS INFORMATION:
PART IMAGE
PART NUMBER
DESCRIPTION
69513B8000QQH
FUEL FILLER DOOR HOUSING
Wear protective goggles and gloves for protection when performing the procedures in this bulletin.
WARRANTY INFORMATION:
MODEL
Santa Fe
(NC)
OPCODE
OPERATION
OPTIME
60C091 RO
FUEL FILLER DOOR
HOUSING
REPLACEMENT
0.3 M/H
CAUSALPART NATURE
CODE
69513-B8000
111
CAUSE
CODE
ZZ3
NOTE: Submit Claim on Campaign Claim Entry Screen
SERVICE PROCEDURE
1.
Install a protective tape (A) on the side panel next
to the fuel filler door to prevent it from getting
scratched.
- Protective tape size: 50 x 100 mm (2 inch x 4
inch)
TSB #: 16-01-066
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SUBJECT:
FUEL FILLER DOOR HOUSING REPLACEMENT (SERVICE CAMPAIGN T1 K)
2.
Pull the fuel door switch (B) to open the fuel filler
door.
3.
Open the fuel filler door cap (C) and engage the
cap in the fuel filler door pocket.
4.
Loosen the fuel filler door housing mounting
screws (D).
TSB #: 16-01-066
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SUBJECT:
FUEL FILLER DOOR HOUSING REPLACEMENT (SERVICE CAMPAIGN T1 K)
NOTE:
When loosening/tightening the screws, cover
the housing hole (E) and the fuel filler hole (E)
with a shop towel to prevent the screw from
falling inside the hole.
5.
Rotate the actuator lock pin (F) counterclockwise
to remove it.
6.
Insert an angled pick tool (G) into the lower hole
(E) and pull the tool to remove the retainer (H).
TSB #: 16-01-066
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SUBJECT:
7.
FUEL FILLER DOOR HOUSING REPLACEMENT (SERVICE CAMPAIGN T1 K)
Pull the circled area of the housing (I) and raise it
to secure the work space.
NOTE:
Carefully pull the housing without damaging the
actuator rod (J).
TSB #: 16-01-066
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SUBJECT:
FUEL FILLER DOOR HOUSING REPLACEMENT (SERVICE CAMPAIGN T1 K)
8.
Insert your hand between the housing (K) and the
fuel filler neck and then pull the housing as shown.
9.
Remove the housing (K) and place it on top of a
soft cloth to prevent scratches to the painted
surface of the fuel filler door.
TSB #: 16-01-066
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SUBJECT:
FUEL FILLER DOOR HOUSING REPLACEMENT (SERVICE CAMPAIGN T1 K)
10.
Release the fuel filler door lock (M) with a flatheaded screwdriver (L).
11.
Remove the fuel filler door (N) from the housing.
12.
Install the removed fuel filler door (N) to the new
housing (0).
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SUBJECT:
FUEL FILLER DOOR HOUSING REPLACEMENT (SERVICE CAMPAIGN T1 K)
NOTE:
When installing the fuel filler door, push the fuel
filler door to lock guide until lock sound is heard
and felt.
*@: Door hinge assembly location
* @: housing mounting clips assembly location
13.
Install the housing (P) after aligning the(@,@)
sides and raise the housing (P) to not interfere
with the actuator rod (Q).
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SUBJECT:
FUEL FILLER DOOR HOUSING REPLACEMENT (SERVICE CAMPAIGN T1 K)
NOTE:
When installing the housing, evenly push the
inlet side.
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SUBJECT:
FUEL FILLER DOOR HOUSING REPLACEMENT (SERVICE CAMPAIGN T1 K)
14.
Align the screw mounting hole location after
rotating the door hinge.
15.
Cover the fuel filler hole and the housing hole with
a shop towel and install the retainer and tighten
the screws.
Ensure proper operation of the fuel filler door by
opening and closing the fuel filler door a few
times.
Service procedure is now complete.
TSB #: 16-01-066
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