M0070506-00

Service Bulletin Details

Public Details for: M0070506-00

Excessive engine oil consumption on ct13 engines with scr - on certain ct13 engines with scr, carbon can build up on the top lands of the pistons and cause the piston rings to stick, leading to loss of oil control in the power cylinders and


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Technical Information Bulletin
Excessive Engine Oil Consumption On CT13 Engines With SCR {7000, 7006}
Media Number -M0070506-00
Publication Date -2016/04/05
Date Updated -2016/04/05
Caterpillar: Confidential Yellow
i06648946
Excessive Engine Oil Consumption On CT13 Engines With
SCR {7000, 7006}
SMCS - 7000; 7006
On Highway Truck
CT660S (S/N: TJD100-UP; TEJ100-UP; TEM100-UP; TEP100-UP; TEY100-UP; TEZ100
-UP)
CT680 (S/N: TRX100-UP)
Reference: Disassembly and Assembly , UENR1837 , "CT660 Truck Exhaust System"
Reference: Systems Operation , UENR5120 , "CT681 Truck Exhaust system"
Reference: Systems Operation , UENR4926 , "CT13 SCR Engines Service Manual"
Reference: Systems Operation , UENR4927 , "CT13 SCR Engines Diagnostic Manual"
Reference: Systems Operation , UENR6902 , "2015 CT13 Enhanced SCR Engines Diagnostic
Manual"
Reference: Systems Operation , UENR6903 , "2015 CT13 Enhanced SCR Engines Service Manual"
The reference documents are available on the Caterpillar Service Information System web site.
Introduction
The problem that is identified below does not have a known permanent solution. Until a permanent
solution is known, use the solution that is identified below.
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Problem
On certain CT13 engines with SCR, carbon can build up on the top lands of the pistons and cause the
piston rings to stick, leading to loss of oil control in the power cylinders and increased oil
consumption.
Solution
An updated cylinder kit is now available to address this condition. The updated liner integrates a
removable "anti-polish" carbon scraping ring which sits in a machined counterbore. This Anti-Polish
Ring (APR) has a smaller internal diameter than the rest of the liner that allows it to scrape carbon off
the top land of the piston during normal operation. This action of continuously removing carbon
buildup from the top land of the piston prevents the rings from carbon packing and losing oil control
in the power cylinders.
Note: APR liners cannot be mismatched with standard liners. Ensure that all six cylinders have APR
liners installed.
Special Tools / Software
Refer to Table 1 for special tools or software required.
Table 1
Tool Number
Tool Description
-
Tool, Piston Cope
5P-8665
Cylinder Liner Puller Gp
-
Socket, Head Bolt (E24 Torx)
-
Socket, External Torx (E18)
-
Tap, M18*2 Bottoming (Head)
374-6396
Bracket
373-4730
Cap
Service Parts Information
The required service parts information is described in Table 2.
Note: The following component inspections and/or replacements are not covered under warranty for
this repair.
• Oil pump
• Main bearing
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• Turbocharger
• Fuel injector
• Oil cooler
• Engine oil
• Engine coolant
• Cylinder head
Table 2
Qty
Part Number
Description
Notes
1
386-2550
Cylinder Head Kit
1
504-9108
Cylinder Head Kit
1
383-7438
Cylinder Head Gasket
1
376-2571
Oil Pan Gasket
1
472-5753
Oil Filter Kit
6
500-3978
Piston Kit
6
376-2591
Bearing Kit
Torque properly
6
508-8427
Bearing Kit
2015 CT 13 - Torque properly
12
379-1532
Screw
1
376-2475
O-Ring Seal
1
460-7270
Tube As
1
460-7271
Turbocharger Kit
Only Needed if turbo line has not been updated
2
442-0583
Gasket
DOC/DPF gasket
1
370-0804
Gasket
Exhaust pipe gasket
2015 CT 13
Note: The parts listed in the Table 2 are to be replaced under warranty during the warranty period.
This is an update to correct the symptom of excessive oil consumption on CT13 engines with SCR
and is not considered a mileage overhaul.
Note: CT13 engines with SCR have two different cylinder liners available. It is important to verify
that the most up-to-date liners are being installed.
Diagnostic Steps
Refer to the above mentioned appropriate engine diagnostic manual for oil consumption diagnostics.
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Repair Steps
Refer to the above mentioned appropriate engine service manual for base engine repairs.
Note: Due to the large amount of oil the engine has consumed, removal and baking of the Diesel
Particulate Filter (DPF) is required to ensure that repair is complete. Refer to the above mentioned
appropriate truck exhaust system manual for DPF removal and baking procedures.
Note: CT13 connecting rod bolt torque is critical. Follow the procedure exactly as written using a
calibrated torque wrench.
Warranty Information
For warranty claim coding and standard repair time refer to Table 3 and Table 4 respectively.
Table 3
Warranty Claim Coding
Group
12000 - Engine
Noun
146 - Ring, Piston
Table 4
Standard Repair Time
Description
Code
Model
Hours
12 - CYLINDER HEAD R & R
AND/OR REPLACE
TC121342US
ALL
18.9
A12-1192U
ALL
2.7
One
A12-1192U11
ALL
0.8
Each additional
A12-1192U1
ALL
0.3
Rod bearing
replacement
0.6
DPF cleaning
0.6
Remove to access
DPF
12 - PISTON AND/OR SLEEVE,
REPLACE
Notes
A1859US20
18 - DPF CANISTER, REPLACE
A1859UT20
2015
CT13
A181859US
18 - DOC CANISTER, REPLACE
A181859UT
2015
CT13
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