TSBENG132R1

group
Engine
NUMBER
132 [Rev 1, 06/25/2013]
model
2011~2012MY
Optima (TF HEV)
DATE
June 2013
Technical Service Bulletin
SUBJECT:
ECM UPGRADE – DRIVING PERFORMANCE IMPROVEMENT (Ver. 2)
*
NOTICE
This bulletin has been revised to include additional information. New/revised sections of
this bulletin are indicated by a black bar in the margin.
This bulletin provides information related to a controller software upgrade for all 2011~2012MY
Optima Hybrid vehicles. For confirmation that the latest reflash has been done to a vehicle you are
working on, verify ROM ID using the tables in this TSB. The upgrade affects the following control
units and areas of operation:
•
ECM : Drivability improvement in cold weather.
•
TCM : Improved control of engine clutch, quicker and more stable under various
temperature, wear/life conditions.
•
HCU : Improved auto cruise control function and better dynamic response going up
and down hills.
•
MCU : Improved control of electric motor, active suppression of shock, jerk, and 		
vibration.
•
AHB : Improved energy regeneration during braking (regenerative torque increase).
•
OPU : Improvement of diagnostic function.
•
BMS : Improved SOC balance control.
Global
Diagnostic
System
(GDS)
File Under:

Circulate To:
X General Manager
X Service Advisor(s) X Technician(s)
X Service Manager
X Parts Manager
X Body Shop Manager X Fleet Repair
Page 2 of 14
subject:
ECM UPGRADE – DRIVING PERFORMANCE IMPROVEMENT (Ver. 2)
ECM Upgrade Procedure:
To implement these changes, the control units should be reprogrammed using the GDS download
as described in this bulletin.
*
NOTICE
This ECM upgrade time is longer (approx. 20-30 minutes) than other typical ECM
upgrades. Do NOT attempt ECM/PCM upgrade if the vehicle's battery voltage is below 12
Volts. Battery must be fully charged as stated below.
UPGRADE EVENT NAME
204.TF HEV DRIVING PERFORMANCE IMPROVEMENT (VER. 2)
205.TF HEV DRIVING PERFORMANCE IMPROVEMENT (VER. 2)-BMS
*
NOTICE
•
•
•
•
•
•
•
•
A fully charged battery is necessary before ECM/PCM upgrade can take place. It
is recommended that the Midtronics GR8-1299 system be used in ECM/PCM mode
during charging. DO NOT connect any other battery charger to the vehicle during ECM/
PCM upgrade.
All ECM upgrades must be done with the ignition key in the ‘ON’ position.
Be careful not to disconnect any cables connected to the vehicle or GDS during the
ECM upgrade procedure.
DO NOT start the engine during ECM/PCM upgrade.
DO NOT turn the ignition key ‘OFF’ or interrupt the power supply during ECM/PCM
upgrade.
When the ECM/PCM upgrade is completed, turn the ignition ‘OFF’ and wait 20
seconds before starting the engine.
ONLY use approved ECM/PCM upgrade software designated for the correct model,
year.
Make sure all outstanding updates are installed before performing the ECM/PCM
upgrade.
CAUTION
Before attempting an ECM/PCM upgrade on any Kia model, make sure to first
determine whether the particular model is equipped with an immobilizer security
system. Failure to follow proper procedures may cause the ECM/PCM to become
inoperative after the upgrade and any claims associated with this repair may be
subject to chargeback
TSB: ENG 132 [Rev 1]
Optima (TF HEV)
June 2013
Page 3 of 14
subject:
ECM UPGRADE – DRIVING PERFORMANCE IMPROVEMENT (Ver. 2)
ROM ID Information Table:
MODEL
SYSTEM
ECM
TCM
MCU
ECM P/N
ROM ID
IMMO
REMARK
PREVIOUS
NEW
Yes (+)
PBY4RAAC
PBY4RABA
PBY4RC0A
PBY4RG2A
11MY
39108-2G901
39108-2G911
-
PCY4RC1A
PCY4RG2A
12MY
39108-2G910
-
TTF2H24SA1
39108-2G900
39108-2G910
39108-2G910
36690-3D000
36690-3D001
Yes (+)
TTF2H24SA3
HM04500DR0
HM04500ER0
HM04501ER0
HM04503ER0
HM04505ER0
HM04506ER0
HM04507ER0
-
11MY
TTF2H24SA5
12MY
HM04510ER0
-
GYFECNEH
HS3-C000
-
D32BAN1J19-1-2A18
-
GYFEANEH HS4-C000
OPTIMA
(TF HEV)
HCU
39700-2G100
39700-2G101
GYFEANEH HS5-C000
-
GYFECNEH HS0-C000
GYFECNEH HS1-C000
GYFECNEH HS2-C000
AHB
58620-4UXXX
-
D32BAF1F15-1-0916
D32BAG1F15-1-1228
D32BAH1F15-1-1408
D32BAI1G16-1-1420
D32BAJ1G16-1-1B15
D32BAK1H17-1-2430
D32BAL1I17-1-2717
D32BAM1J18-1-2822
OPU
46150-3D110
-
FLSN01
FLSN02
FLSN03
37513-4R000
(Type 1)
-
4600
4700
4800
4900
5080
OLD
37513-4R000
(Type 2)
-
4920
4940
4960
5060
NEW
BMS
To verify the vehicle is affected, be sure to check the Calibration Identification of the vehicle's
ECM ROM ID and reference the Information Table as necessary.
TSB: ENG 132 [Rev 1]
Optima (TF HEV)
June 2013
Page 4 of 14
subject:
ECM UPGRADE – DRIVING PERFORMANCE IMPROVEMENT (Ver. 2)
*
NOTICE
A chime will be heard from the cluster during the ECM upgrade procedure. Also, because 6
ECMs are upgraded sequentially, the ignition will need to be cycled OFF ↔ ON a total of 6
times, according to the information displayed on the screen.
1.
Connect the power supply cable to the GDS tool.
*
NOTICE
If attempting to perform the ECM upgrade with the power supply cable disconnected from
the GDS tool, be sure to check that the GDS tool is fully charged before ECM upgrade. If the
GDS tool is not fully charged, failure to perform the ECM upgrade may occur. Therefore, it is
strongly recommended that the power supply be connected to the GDS tool.
2.
Connect the USB cable between the VCI and the GDS tool.
*
NOTICE
When performing the ECM upgrade using the GDS tool, wireless communication
between the VCI and GDS tool is not available. Therefore, be sure to connect the USB
cable between the VCI and the GDS tool.
3. Connect the Main 16-pin DLC cable (GHDM – 241000) to the VCI.
4. Connect the Main 16-pin DLC cable (GHDM
– 241000) between the VCI and the OBD-II
connector, located under the driver’s side of
the instrument panel.
5. With the ignition key ON, turn ON the VCI and GDS tool. Access the GDS vehicle identification
number (VIN) screen and configure the vehicle using the VIN Auto Detect function.
*
NOTICE
Ignition ON, (engine off) for push button start vehicles: Without depressing the brake
pedal, push the start button twice.
TSB: ENG 132 [Rev 1]
Optima (TF HEV)
June 2013
Page 5 of 14
subject:
ECM UPGRADE – DRIVING PERFORMANCE IMPROVEMENT (Ver. 2)
6. Select ENGINE system and click OK.
7. Select ECU Upgrade.
8. Select Auto Mode, then Next.
TSB: ENG 132 [Rev 1]
Optima (TF HEV)
June 2013
Page 6 of 14
subject:
ECM UPGRADE – DRIVING PERFORMANCE IMPROVEMENT (Ver. 2)
9.	Perform any other outstanding reflash
operations before proceeding with
events 204 & 205.
10.	Once all outstanding reflashes have
been completed, select Engine, and
click OK.
11. Select Upgrade Event: 204.TF
HEV DRIVING PERFORMANCE
IMPROVEMENT (VER.2), then click
Upgrade and OK on battery voltage
check screen.
TSB: ENG 132 [Rev 1]
Optima (TF HEV)
June 2013
Page 7 of 14
subject:
ECM UPGRADE – DRIVING PERFORMANCE IMPROVEMENT (Ver. 2)
12.	Upgrade will begin and the progress
of the upgrade will appear on the bar
graph.
13. Follow the guidelines displayed on the
screen during upgrade procedure and
make sure to cycle the ignition OFF ↔
ON a total of six (6) times.
14.	Review the ECM upgrade results and
click OK.
TSB: ENG 132 [Rev 1]
Optima (TF HEV)
June 2013
Page 8 of 14
subject:
ECM UPGRADE – DRIVING PERFORMANCE IMPROVEMENT (Ver. 2)
15. Click OK on the final screen. Upgrade
Event 204 is now complete.
16. Click OK button to perform Upgrade
Event 205.
17. Select BMS, and then click OK.
TSB: ENG 132 [Rev 1]
Optima (TF HEV)
June 2013
Page 9 of 14
subject:
ECM UPGRADE – DRIVING PERFORMANCE IMPROVEMENT (Ver. 2)
18. Select Upgrade Event: 205.TF
HEV DRIVING PERFORMANCE
IMPROVEMENT (VER.2)-BMS, then
click Upgrade button and OK on battery
voltage check screen.
19.	Upgrade will begin and the progress
of the upgrade will appear on the bar
graph.
20. Follow the on screen instructions to
cycle the ignition OFF ↔ ON one (1)
time, then click OK.
TSB: ENG 132 [Rev 1]
Optima (TF HEV)
June 2013
Page 10 of 14
subject:
ECM UPGRADE – DRIVING PERFORMANCE IMPROVEMENT (Ver. 2)
21. Click OK on the final screen. Upgrade
event 205 is now complete.
22. Check if any incidental Diagnostic Trouble Codes DTC(s) have been created by the upgrade
process; clear any DTC(s) that may be present.
23.	Place vehicle in READY mode.
24.	Perform a Motor/HSG Resolver
Calibration under System → MCU
→ Option Treatment → Motor/HSG
Resolver Calibration.
25.	Perform an Electronic Clutch Fluid
Pressure Calibration under System →
HCU → Option Treatment → E/C Fluid
Pressure Cal.
TSB: ENG 132 [Rev 1]
Optima (TF HEV)
June 2013
Page 11 of 14
subject:
ECM UPGRADE – DRIVING PERFORMANCE IMPROVEMENT (Ver. 2)
26.	Perform a Pressure Sensor Calibration
and a Pedal Travel Sensor (PTS)
Calibration under System → AHB →
Option Treatment → Pressure Sensor
Calibration → Pedal Travel Sensor
(PTS) Calibration.
*
NOTICE
Perform both calibration events in
succession.
27. Test drive vehicle to confirm proper operation.
CAUTION
Before attempting an ECM/PCM upgrade on any Kia model, make sure to first
determine whether the particular model is equipped with an immobilizer security
system. Failure to follow proper procedures may cause the ECM/PCM to become
inoperative after the upgrade and any claims associated with this repair may be
subject to chargeback.
TSB: ENG 132 [Rev 1]
Optima (TF HEV)
June 2013
Page 12 of 14
subject:
ECM UPGRADE – DRIVING PERFORMANCE IMPROVEMENT (Ver. 2)
*
NOTICE
Do NOT attempt to perform a Manual Mode upgrade unless Auto Mode fails. Always
follow the instructions given on the GDS tool in either Auto or Manual mode. See table
for Manual Mode passwords.
MANUAL MODE ECM UPGRADE PASSWORDS:
DO NOT perform Manual Mode ECM upgrade unless Auto Mode fails.
Upgrade event #204:
MENU
PASSWORD
TF 11MY HEV ECM/TCM/MCU/HCU/AHB/OPU
TF 12MY HEV ECM/TCM/MCU/HCU/AHB/OPU
2910
2911
1. Within the ECM Upgrade screen, select Manual Mode in the left column, select Engine and
then select Upgrade Event 204. Select the appropriate control unit part number by referring to
the ROM ID Information Table on Page 3 and click OK.
2. Enter the appropriate password from the table above, and then click OK.
3. Upgrade will begin and the progress of the upgrade will appear on the bar graph.
4. Following the guidelines displayed on the screen during upgrade procedure, cycle the ignition
OFF ↔ ON a total of six (6) times.
5. Review the ECM upgrade results and click OK.
6. Click OK on the final screen. Upgrade Event 204 is now complete.
TSB: ENG 132 [Rev 1]
Optima (TF HEV)
June 2013
Page 13 of 14
subject:
ECM UPGRADE – DRIVING PERFORMANCE IMPROVEMENT (Ver. 2)
Upgrade event #205:
MENU
PASSWORD
4000
4001
TF 11/12MY HEV BMS TYPE 1
TF 11/12MY HEV BMS TYPE 2
1. Select BMS → ID Register → System
Identification.
Note the current ROM ID under “ECM
S/W No”.
2.	Return to the GDS main screen. Within the ECM Upgrade screen, select Manual Mode,
then BMS and then Upgrade Event 205. Select the appropriate control unit part number by
comparing the current ECM S/W ROM ID (step 1) to the Information in the ROM ID Information
Table on Page 3 (BMS section). Then, click OK.
3.	Enter the appropriate password from the table above, and then click OK.
4.	Upgrade will begin and the progress of the upgrade will appear on the bar graph.
5. Following the guidelines displayed on the screen during upgrade procedure, cycle the ignition
OFF ↔ ON a total of one (1) time.
6. Click OK on the final screen, which indicates upgrade is complete. The next screen indicates
ECM upgrade results. Upgrade event 205 is now complete.
7. Check if any incidental Diagnostic Trouble Codes DTC(s) have been created by the upgrade
process; clear any DTC(s) that may be present.
8.	Place vehicle in READY mode.
9.	Perform the recalibration operations listed in steps 24-26 above.
10. Test drive vehicle to confirm proper operation.
TSB: ENG 132 [Rev 1]
Optima (TF HEV)
June 2013
Page 14 of 14
subject:
ECM UPGRADE – DRIVING PERFORMANCE IMPROVEMENT (Ver. 2)
affected VEHICLE PRODUCTION RANGE:
Model
Production Date Range
Optima (TF HEV)
2011~2012MY
WARRANTY CLAIM INFORMATION:
Claim
Type
Causal P/N
Qty.
N
Code
C
Code
Repair
Description
Labor Op
Code
Op
Time
Replacement
P/N
Qty
W
39108 2G911
0
N94
C40
(ENG 132)
ECM Upgrade
39110F7F
0.6
M/H
N/A
0
TSB: ENG 132 [Rev 1]
Optima (TF HEV)
June 2013