TAKATAINFLEX 5/4

Lexus, A Division of Toyota Motor Sales, USA
19001 South Western Avenue
Torrance, CA 90501
(310) 468-4000
Retention and Satisfaction – Fixed Operations
Published May 4, 2016
Approved By: Chuck Yaeger
To:
All Lexus Dealers
From:
Lexus Fixed Operations
Takata Inflator Recall Expansion Announced by the National Highway Traffic Safety Administration
(NHTSA)
On May 4, 2016, the National Highway Traffic Safety Administration (NHTSA) announced an expansion of the Takata Inflator Recalls. This
announcement explains that Takata will, over time, recall additional specific front airbag inflators manufactured with non-desiccated, phasestabilized ammonium nitrate (PSAN) propellant.
This expansion impacts Lexus and all other involved automotive manufacturers. At this time Lexus is working with NHTSA and Takata to fully
understand the details of the expansion and how it affects Lexus vehicles and customers.
Key Points:
 Affected vehicle populations have not been specified at this time.
 Preliminary indications are that NO front Driver airbags in Lexus vehicles are affected--only front Passenger airbags.
 NHTSA has explained that this expansion is based on independent research concluding that, over time, long-term exposure to heat and
humidity creates an unreasonable risk of inflator rupture during airbag deployment.
 NHTSA and Takata are prioritizing future recalls based on when inflators are likely to pose an unreasonable risk to safety, considering time,
temperature, and environmental moisture.
 Customers can sign up for NHTSA’s Recall Alerts at http://www-odi.nhtsa.dot.gov/subscriptions/ to be notified if their vehicle is recalled.
Note that vehicles affected by this expansion are still being identified and therefore not yet listed on NHTSA’s website.
 Applicable VINs are not yet loaded in TIS or www.toyota.com/recall. VINs will be loaded to Lexus’ systems as recalls are filed.
NHTSA has published a fact sheet that contains additional details. The fact sheet is attached to this document. Additional information can be found
in the NHTSA press release located on www.safercar.gov.
This introductory announcement is being provided to inform you and your staff of this situation. Additional information will be provided as soon as
it becomes available.
Thank you for your cooperation.
LEXUS, A DIVISION OF TOYOTA MOTOR SALES, U.S.A., INC.
© 2016 Lexus, A Division of Toyota Motor Sales, USA
Fact Sheet: May 2016 Takata Recall Expansion
FINDINGS
• NHTSA determined the root cause of defective Takata-made air bag inflators based on
investigations by three independent research organizations. The findings were verified by
NHTSA’s independent expert.
All investigations and NHTSA’s independent expert concluded that even in the absence
of manufacturing defects, the ammonium nitrate propellant in non-desiccated frontal
Takata air bag inflators degrades over time, after long-term exposure to environmental
moisture and fluctuating high temperatures.
Pu NH
bl TS
is
he A
D
d
o
M cu
ay m
4, en
20 t
16
•
•
The exposure time and rate at which the propellant degrades is accelerated in warmer
climates with high absolute humidity.
•
When the propellant degrades substantially or was not properly manufactured, the
inflators can become over-pressurized and rupture during air bag deployment. Such
ruptures have resulted in 10 deaths and more than 100 serious injuries to vehicle
occupants.
•
With the exception of certain inflators built with manufacturing defects, NHTSA has
concluded that the non-desiccated frontal Takata air bag inflators do not pose an
unreasonable risk to safety until they reach a certain level of propellant degradation. This
degradation is a function of time, temperature and environmental moisture.
•
NHTSA has further concluded that at some point in the future, all non-desiccated frontal
Takata PSAN inflators will need to be replaced before they have reached a certain level
of propellant degradation that creates a risk of inflator rupture.
DEFECT INFORMATION REPORT SCHEDULE
• Under the Amended Consent Order, Takata will file Defect Information Reports covering
all non-desiccated frontal Takata PSAN inflators by Dec. 31, 2019.
•
Takata will submit DIRs on a rolling basis prioritized by risk as set forth in the schedule
in the Amended Consent Order.
•
The Amended Consent Order schedule addresses the most at risk vehicles first and is
divided into three geographic zones based on temperature fluctuations and humidity and
the exposure time required under those environmental conditions to degrade the
propellant to the point where it poses an unreasonable risk to safety.
 Zone A covers states with high temperature cycling and humidity. Time until unsafe
propellant degradation may occur is projected at between six and nine years.
 Zone B includes states that have moderate temperature cycling and humidity. Time
until unsafe propellant degradation may occur is projected at between 10 and 15
years.
 Zone C is includes states with lower temperature cycling and humidity. Time until
unsafe propellant degradation may occur is projected at between 15 and 20 years.
•
NHTSA may alter the schedule at any time to protect the public from an unreasonable
risk to safety.
Pu NH
bl TS
is
he A
D
d
o
M cu
ay m
4, en
20 t
16
FURTHER TESTING AND EVALUATION OF AMMONIUM NITRATE INFLATORS
• In the Amended Consent Order, NHTSA has ordered Takata to shift the focus of its
testing to PSAN inflators with desiccant now that the root cause of the rupturing frontal
non-desiccated PSAN inflators has been established.
•
Takata must continue its testing of non-desiccated PSAN side inflators.
•
Takata is required to provide a testing plan for desiccated PSAN inflators to agency no
later than 60 days from the date of the Amended Consent Order.
•
Takata must demonstrate to NHTSA’s satisfaction that its desiccated PSAN inflators are
safe by Dec. 31, 2019, or else Takata will be required to recall those inflators as well.
•
NHTSA may order additional recalls based on future field ruptures, test data or other
credible evidence.