A01167320404033

Technical Service Bulletin
Audi
01 MIL on (DTC P2440(00) and/or P2442(00))
01 16 73 2040403/3 August 10, 2016. Supersedes Technical Service Bulletin Group 01 number 16-62 dated May
3, 2016 for reasons listed below.
Model(s)
Year
VIN Range
Vehicle-Specific Equipment
S4
2011 - 2014
All
3.0T engine
S5
2013- 2014
All
3.0T engine
S5 Cabriolet
2011 - 2014
All
3.0T engine
A6
2012- 2014
All
3.0T engine
A7
2012- 2014
All
3.0T engine
AS
2013- 2014
All
3.0T engine
Q5, SQ5
2013- 2014
All
3.0T engine
Q7
2011 - 2014
All
3.0T engine
Condition
REVISION HISTORY
Revision
Date
Purpose
3
-
Revised Required Parts and Tools (Added seal)
2
5/3/2016
Revised Required Parts and Tools (Added gasket and nut)
1
4/15/2015
Initial publication
•
MIL on.
•
One or both of the following DTCs are stored in the engine control module, J623 (address word 01):
•
DTC P2440(00) (Secondary air injection system switching valve stuck open bank1)
•
DTC P2442(00) (Secondary air injection system switching valve stuck open bank2)
Technical Background
One of two scenarios can cause this condition:
•
Scenario A: One of the combi valves is defective.
•
Scenario B: The vacuum solenoid is defective.
Page 1 of 4
© 2016 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of
Audi of America, Inc., its affiliated companies and its licensors. All rights arc reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval
system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior
expressed written permission of the publisher.
Technical Service Bulletin
Audi
Production Solution
Updated combi valves and vacuum solenoid.
Service
1. Before performing any repair, determine if Scenario A or Scenario B is causing the condition.
Scenario A is the cause if:
•
One or both of the DTCs listed in the Condition is stored.
•
The bit for MIL on shows "1" for one OTC only (Figure 1).
Scenario B is the cause if:
•
Both of the DTCs listed in the Condition are stored.
•
The DTCs were stored at the same time.
•
The bit for MIL on shows "1" for both DTCs.
2. Depending on which scenario is present, replace the defective part:
For Scenario A:
•
Replace the combi valve of the bank with the OTC that caused the MIL to illuminate.
For Scenario B:
•
Replace the vacuum solenoid valve that controls both of the com bi valves.
Page 2 of 4
© 2016 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of
Audi of America, Inc., its affiliated companies and its licensors. All rights arc reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval
system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior
expressed written permission of the publisher.
Technical Service Bulletin
Audi
Warranty
Claim Type:
•
•
•
110 up to 48/50
G10 for CPO covered vehicles - verify owner
If vehicle is outside any warranty, this Technical Service Bulletin is informational only .
Service Number:
2640
Damage Code:
0010
Labor Operations:
For Scenario A:
Combi-valve remove+reinstall
2640 19XX
See Elsa
Vacuum solenoid remove+reinstall
2433 1999
20 TU
GFF
0150 0000
Time stated on
diagnostic
protocol
For Scenario B:
Diagnostic Time:
(Max 30 TU)
Road test prior to service procedure
No allowance
0TU
Road test after service procedure
0121 0004
10 TU
Technical diagnosis at dealer's discretion
(Refer to Section 2.2.1.2 and Audi Warranty Online for DADP allowance details)
Claim Comment:
As per TSB # 2040403/3
All warranty claims submitted for payment must be in accordance with the Audi Warranty Policies and Procedures
Manual. Claims are subject to review or audit by Audi Warranty.
Page 3 of 4
© 2016 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of
Audi of America, Inc., its affiliated companies and its licensors. All rights arc reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval
system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior
expressed written permission of the publisher.
Technical Service Bulletin
Audi
Required Parts and Tools
Part number
Part Description
Quantity
06E131101 K
Combi valve
1
037906283C
Vacuum solenoid valve
1
8K0253115A
Gasket
2
N 91130802
Shouldered hex. nut
6
06E131120B
Seal
1
or
06E131102K
Additional Information
All parts and service references provided in this TSB (2040403) are subject to change and/or removal. Always
check with your Parts Department and service manuals for the latest information.
Page 4 of 4
© 2016 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of
Audi of America, Inc., its affiliated companies and its licensors. All rights arc reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval
system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior
expressed written permission of the publisher.