A24165320440031
Service Bulletin Details
Public Details for: A24165320440031
This technical service bulletin explains how to diagnose and repair issues with the intake manifold flap valve n316.
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Technical Service Bulletin Audi 24 Changeover valve for intake manifold flap N316, DTC P2015 24 16 53 2044003/1 April 19, 2016. Model(s) Year VIN Range Vehicle-Specific Equipment A3, A4, A5, A5 Cabriolet, TT 2010 All 2.0L engine A3, A4, A5, A5 Cabriolet, Q5, TT 2011 All 2.0L engine A3, A4, A5, A5 Cabriolet, A6, A7, Q5, TT 2012 - 2013 All 2.0L engine A4, A5, A5 Cabriolet, A6, A7, Q5, TT 2014 All 2.0L engine A4, A5, A5 Cabriolet, A6, A7, Q3, Q5, TT 2015 All 2.0L engine A4, A5, A5 Cabriolet, Q3, Q5 2016 All 2.0L engine Condition • Engine warning lamp on. • DTC P201500 (Intake manifold runner position sensor/switch circuit range/performance) is stored in the engine control module (ECM), J623 (address word 01). Technical Background Corrosion in valve for intake manifold flap N316. Production Solution Not applicable. Page 1 of 5 © 2016 Audi of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights arc reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Service Bulletin Audi Service 1. Check the intake manifold flap valve N316 with Guided Fault Finding. 2. If the intake manifold flap valve N316 is faulty, replace it with part number 06H 906 283 B. This new valve has an additional connection for the fresh air line (Figure 1). Figure 1. New valve with part number 06H 906 283 B (right) has an additional connection for the fresh air line. 3. Install fresh air line with part number 06H 133 583 F by first routing it along the cylinder head cover, then securing it with the included clips on the high pressure fuel line and activated charcoal filter cable (Figure 2). • On in-line engines: Loosen the securing bolt for engine wiring between the second and third cylinder and secure the fresh air line with this bolt (Figure 3). • On transverse engines: The M6 x 14 bolt with part number N 107 732 01 (thread-cutting) must be used in addition. Tighten the bolt with 9 Nm +/- 1 Nm. When routing the clean air line to the intake manifold flap valve, ensure that the clean air line is routed between the cylinder head cover and the vacuum unit lever for the Figure 2. Routing of fresh air line. intake manifold flap (Figure 4). Figure 3. Securing bolt for engine wiring in in-line engine. Page 2 of 5 © 2016 Audi of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights arc reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Service Bulletin Audi Figure 4. Routing of clean air line to intake manifold flap valve. Page 3 of 5 © 2016 Audi of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights arc reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Service Bulletin Audi Warranty Claim Type: Use applicable claim type. If vehicle is outside any warranty, this Technical Service Bulletin is informational only. Service Number: 2466 Damage Code: 0043 Labor Operations: For all vehicles except A3: Remove and install intake manifold flap valve 2466 1913 30TU Install clean air line for solenoid valve 2466 2399 20TU Charge battery 2706 8950 10TU Remove and install intake manifold flap valve 2466 1937 30TU Install clean air line for solenoid valve 2466 2399 20TU Charge battery 2706 8950 10TU Guided Fault Finding/Guided Function 0150 0000 Time stated on diagnostic protocol For A3 only: Diagnostic Time: (Max 30 TU) Road test prior to service procedure No allowance 0TU Road test after service procedure No allowance 0TU Technical diagnosis at dealer's discretion (Refer to Section 2.2.1.2 and Audi Warranty Online for DADP allowance details) Claim Comment: As per TSB #2043894/1 All warranty claims submitted for payment must be in accordance with the Audi Warranty Policies and Procedures Manual. Claims are subject to review or audit by Audi Warranty. Page 4 of 5 © 2016 Audi of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights arc reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Service Bulletin Audi Required Parts and Tools Part Number Part Description Quantity 06H906283B Solenoid valve 1 06H133583F Connecting hose 1 N 10773201 M6 x 14 bolt (transverse engine only) 1 Additional Information All parts and service references provided in this TSB (2043894) are subject to change and/or removal. Always check with your Parts Department and service manuals for the latest information. Page 5 of 5 © 2016 Audi of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights arc reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.