T-SB-0151-13 REV

T-SB-0151-13
Rev2
October 2, 2013
Moon Roof Assembly Structure Noise
Service
Category
Vehicle Exterior
Section
Exterior Panels/Trim
Market
USA
Applicability
YEAR(S)
MODEL(S)
ADDITIONAL INFORMATION
2013 – 2015
Avalon, Avalon HV
WMI(s): 4T1
2012 – 2016
Camry, Camry HV
WMI(s): 4T1, 4T4
REVISION NOTICE
November 18, 2015 Rev2:
• Applicability has been updated to include 2014, 2015, and 2016 model year Camry and Camry
HV and 2013-2015 Avalon and Avalon HV vehicles.
• The Production Change Information section has been updated.
December 17, 2013 Rev1:
• Applicability has been updated to include 2013 model year Camry and Camry HV vehicles.
• The Production Change Information section has been added.
Any previous printed versions of this bulletin should be discarded.
Introduction
Some 2012 – 2016 model year North American produced (NAP) Camry and Camry HV vehicles and
2013 – 2015 Avalon and Avalon HV vehicles may exhibit a knocking, popping, ticking, or snapping
noise from the moon roof area while driving. The repair procedure included in this bulletin has been
developed to address this condition.
© 2015 Toyota Motor Sales, USA
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Moon Roof Assembly Structure Noise
Production Change Information
This bulletin applies to vehicles produced BEFORE the Production Change Effective VINs
shown below.
MODEL
PLANT
LINE
1
Camry
Avalon
TMMK
2
SIA
-
TMMK
1
ENGINE
PRODUCTION CHANGE EFFECTIVE VIN
4 Cyl
4T1BF1FK#GU133508
V6
4T1BK1FK#GU030194
4 Cyl
4T1BF1FK#GU515061
V6
4T1BK1FK#GU569888
HV
4T1BD1FK#GU179126
4 Cyl
4T4BF1FK#GR523397
V6
4T1BK1EB#FU185834
HV
4T1BD1EB#FU047505
Warranty Information
OP CODE
DESCRIPTION
MODEL
Camry
BD1517
Remove and Reinstall Sliding
Roof Housing Sub-Assembly
Camry HV
TIME
4.8
BD1519
Avalon HV
4.9
BD1517A
Camry
BD1517A
BD1518A
Flex Roof Reinforcements and
Install Shims
BD1519A
Camry HV
Avalon
T1
T2
63111-06540
91
57
4.2
Avalon
BD1518
OFP
0.3
Avalon HV
APPLICABLE WARRANTY
• This repair is covered under the Toyota Basic Warranty. This warranty is in effect for 36 months
or 36,000 miles, whichever occurs first, from the vehicle’s in-service date.
• Warranty application is limited to occurrence of the specified condition described in this
bulletin.
Parts Information
PART NUMBER
PART NAME
QTY
08231-00801
Interior Noise Kit
1
63021-06030
Silencer Sub-Assy, Slide Roof (Shim Kit)
1
© 2015 Toyota Motor Sales, USA
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Moon Roof Assembly Structure Noise
Repair Procedure
1. Confirm that the noise is coming from the moon roof area.
2. Remove the sliding roof housing.
Refer to the Technical Information System (TIS), applicable model and model year Repair
Manual:
• 2012 / 2013 / 2014 / 2015 / 2016 Camry:
Vehicle Exterior – Sliding Roof/Convertible – “Sliding Roof/Convertible: Sliding Roof
Housing: Removal”
• 2012 / 2013 / 2014 / 2015 / 2016 Camry HV:
Vehicle Exterior – Sliding Roof/Convertible – “Sliding Roof/Convertible: Sliding Roof
Housing: Removal”
• 2013 / 2014 / 2015 / Avalon:
Vehicle Exterior – Sliding Roof/Convertible – “Sliding Roof/Convertible: Sliding
Roof Housing: Removal”
• 2013 / 2014 / 2015 / Avalon HV:
Vehicle Exterior – Sliding Roof/Convertible – “Sliding Roof/Convertible: Sliding Roof
Housing: Removal”
3. Flex and manipulate the roof structure to separate the coating between the roof reinforcements.
Continue manipulating the roof structure until the crackling noise goes away. Refer to the video
for a demonstration of this procedure.
Demonstration of Flexing Roof Structure
4. Clean out any remaining debris from the roof reinforcements with an air hose blow nozzle.
5. Install the shims in the following locations.
© 2015 Toyota Motor Sales, USA
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Moon Roof Assembly Structure Noise
Repair Procedure (Continued)
Figure 1.
A
8
1–9
2
1
3
Shim Installation Locations
4
5
A
6
7
9
Spot Welds
A. At positions 1 – 7 (shown in Figure 1), insert the 7 shims between the spot welds.
Shims 1 – 7: Smaller Rectangle, 12.7 x 43.2 mm (0.5 x 1.7 in.)
Figure 2.
NOTE
At positions 1 – 2 and 5 – 6, two shims
are positioned side by side with NO
spot weld between them.
1
1
Example of Installed Shim
B. At positions 8 and 9 (shown in Figure 1), insert the 2 triangular shims to the outboard
sides of the spot welds.
Shims 8 and 9: Triangle
© 2015 Toyota Motor Sales, USA
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Moon Roof Assembly Structure Noise
Repair Procedure (Continued)
Figure 3.
1
1
Triangular Shim
C. At positions 10 and 11 (shown in Figure 4) on both the RH and LH sides of the moon roof
reinforcement structure, insert the 4 shims between the spot welds as indicated.
Shims 10 and 11: Larger Rectangle, 25.4 x 63.5 mm (1.0 x 2.5 in.)
NOTE
LH side is shown.
Figure 4.
Figure 5.
1
10
11
1
© 2015 Toyota Motor Sales, USA
Example of Installed Shims
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Moon Roof Assembly Structure Noise
Repair Procedure (Continued)
6. From the Interior Noise Kit, use 2 felt strips with the following dimensions:
Length: 300 mm (12.00 in.)
Width: 32 mm (1.25 in.)
Thickness: 0.5 mm (0.02 in. thinnest felt sheet material in the kit)
Temporarily peel back the backing paper at both ends and make a cut in the backing paper
ONLY, 2 inches (50.8 mm) away from the ends. Place the backing paper back on the felt.
NOTICE
Do NOT cut the felt, ONLY the backing paper.
Figure 6.
1
2
4
3
3
1
Cut Backing Here Before Installing on Roof
3
2.0 in. (50.8 mm)
2
12.0 in. (300 mm)
4
1.25 in. (32 mm)
© 2015 Toyota Motor Sales, USA
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Moon Roof Assembly Structure Noise
Repair Procedure (Continued)
7. Place the felt strips on both corners of the roof
structure, between the roof panel and the moon
roof mounting structure panel.
Figure 7. View Above Driver’s Seat.
NOTICE
Use caution when pulling down on the moon
roof mounting structure in the front mounting
stud area (to make space for the felt to slide
into place) to prevent damage to the roof outer
sheet metal.
1
Once the felt is placed as close to the inner edge
as possible, peel off the backing paper at the ends
of the felt strip and attach the felt to the roof panel.
NOTE
1
Do NOT remove the backing paper in the
middle of the felt strip.
Felt Strip
Figure 8..
8. Perform the felt repair on both front corners of the moon roof structure.
© 2015 Toyota Motor Sales, USA
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Moon Roof Assembly Structure Noise
Repair Procedure (Continued)
9. Temporarily install the sliding roof housing sub-assembly with the 8 nuts and 8 bolts.
Tighten the RH nut first and then the LH nut shown circled in the Figure below.
Torque: 5.5 N*m (56 kgf*cm, 49 in*lbf)
Figure 9.
3
9
1
10
11
12
4
5
16
6
14
15
2
7
13
8
NOTE
RH and LH rear nuts must be tightened before any other moon roof assembly fasteners
are tightened.
© 2015 Toyota Motor Sales, USA
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Moon Roof Assembly Structure Noise
Repair Procedure (Continued)
10. Tighten the remaining 6 nuts.
Torque: 5.5 N*m (56 kgf*cm, 49 in*lbf)
Figure 10.
3
9
1
10
11
12
4
5
16
6
14
2
7
13
8
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Moon Roof Assembly Structure Noise
Repair Procedure (Continued)
11. Tighten the 8 bolts in the order sequence shown below.
Torque: 8.0 N*m (82 kgf*cm, 71 in*lbf)
Figure 11.
3
9
1
10
11
12
4
5
16
6
14
2
7
13
8
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Repair Procedure (Continued)
12. Tighten the 8 bolts of the brackets in the order sequence shown below.
Torque: 8.0 N*m (82 kgf*cm, 71 in*lbf)
Figure 12.
2
3
1
1
4
1
1
8
5
6
1
1
7
1
Bracket
13. Install the remainder of the sliding roof components.
Refer to TIS, applicable model and model year Repair Manual:
• 2012 / 2013 / 2014 / 2015 / 2016 Camry:
Vehicle Exterior – Sliding Roof/Convertible – “Sliding Roof/Convertible: Sliding Roof
Housing: Install”
• 2012 / 2013 / 2014 / 2015 / 2016 Camry HV:
Vehicle Exterior – Sliding Roof/Convertible – “Sliding Roof/Convertible: Sliding Roof
Housing: Install”
• 2013 / 2014 / 2015 / Avalon:
Vehicle Exterior – Sliding Roof/Convertible – “Sliding Roof/Convertible: Sliding
Roof Housing: Install”
• 2013 / 2014 / 2015 / Avalon HV:
Vehicle Exterior – Sliding Roof/Convertible – “Sliding Roof/Convertible: Sliding Roof
Housing: Install”
14. Test drive the vehicle to verify repair.
© 2015 Toyota Motor Sales, USA
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