24CO
Service Bulletin Details
Public Details for: 24CO
On certain audi vehicles with a 3.0l tfsi engine manufactured during a specific period, the diagnostic thresholds for the catalytic converters were programmed too tightly in the engine control unit. As a result, the malfunction indicator li
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Audi Date: September 20, 2016 To: Audi Dealer Principal, Service Manager, Warranty Administrator, Sales Manager & Parts Manager From: Audi Customer Protection Subject: Upcoming Emissions Recall 24CO - ECM Software Certain 2012-2016 MY Audi 3.0L TFSI Engine Vehicles We would like to inform you of an upcoming Emissions Recall. Please refer to the attached Campaign Data Sheet for additional information. Dealers must ensure that every affected inventory vehicle has this campaign completed before delivery to consumers. If you have any questions or require additional assistance, please contact Warranty. As always, any press inquiries should be directed to Audi Public Relations. Audi Customer Protection Attachment: Campaign Data Sheet (1) 24C0/8B Audi CAMPAIGN DATA SHEET CAMPAIGN TYPE SAGA CODE MARKET(S) AFFECTED VEHICLES TOPIC PROBLEM DESCRIPTION CORRECTIVE ACTION Emissions Recall 24CO United States and Canada Certain 2012-2016 MY Audi 3.0L TFSI engine vehicles ECM Software On certain Audi vehicles with a 3.0L TFSI engine manufactured during a specific period, the diagnostic thresholds for the catalytic converters were programmed too tightly in the engine control unit. As a result, the Malfunction Indicator Light (MIL) may come on even though the catalytic converters are working properly. If the MIL is on, a vehicle will not pass an emissions inspection. Update ECM software CUSTOMER NOTIFICATION DATE September 2016 ELSA/OMD Web VISIBILITY DATE On or about September 21, 2016 VEHICLE COUNT I TOTAL AFFECTED APPROXIMATE REPAIR TIME SPECIAL TOOLS NEEDED? USA: 124,700 CANADA: 14,400 Upto50TU SEE CAMPAIGN WORK PROCEDURE PARTS REQUIRED None - software update only EXPIRATION DATE None ADDITIONAL INFORMATION Dealers must ensure that every affected inventory vehicle has this campaign completed before deliveey to consumers. Reguirements for Emissions CamE!aigns Having Customer Notification {CALIFORNIA ONLY) The California Air Resources Board and the Department of Motor Vehicles (OMV) require emissions-related campaigns to be completed prior to vehicle registration renewal. When campaign work is done you must provide the owner with a signed "Vehicle Emission Recall - Proof of Correction" certificate (RC EMISCAVWAU). Certificates can be ordered at no cost online via the Compliance Label Ordering portal. Emissions Recall Code: 24CO Subject Audi ECM Software Release Date September 21, 2016 Affected Vehicles U.S.A. & CANADA: Certain 2012-2016 MY Audi 3.0L TFS/ Engine Vehicles Check Campaigns/Actions screen in Elsa on the day of repair to verify that a VIN qualifies for repair under this action. Elsa is the Q!1£f. valid campaign inquiry & verification source. Problem Description ,/ Campaign status must show "open." ,/ If Elsa shows other open action(s), inform your customer so that the work can also be completed at the same time the vehicle is in the workshop for this campaign. On certain Audi vehicles with a 3.0L TFSI engine manufactured during a specific period, the diagnostic thresholds for the catalytic converters were programmed too tightly in the engine control unit. As a result, the Malfunction Indicator Light (MIL) may come on even though the catalytic converters are working properly. If the MIL is on, a vehicle will not pass an emissions inspection. Corrective Action Update ECM software. Parts Information This action is a software update only; no parts are required. Code Visibility On or about September 21, 2016, affected vehicles will be listed on the Inventory Vehicle Open Campaign Action report under My Dealership Reports (found on www.accessaudi.com & OMO Web). A list will not be posted for dealers who do not have any affected vehicles. On or about September 21, 2016, this campaign code will show open on affected vehicles in Elsa. On or about September 21, 2016, affected vehicles will be identified with this campaign code in the VIN Lookup tool at www.audiusa .com. Owner Notification Owner notification will take place in September 2016. Owner letter examples are included in this bulletin for your reference. Emissions Campaigns Requirements (CALIFORNIA ONLY) The California Air Resources Board and the Department of Motor Vehicles (OMV) require emissions-related campaigns to be completed prior to vehicle registration renewal. When campaign work is done you must provide the owner with a signed "Vehicle Emission Recall Proof of Correction" certificate (RC EMISCAVWAU). Order certificates online via the Compliance Label Ordering portal at www.accessaudi.com . Additional Information Please alert everyone in your dealership about this action, including Sales, Service, Parts and Accounting personnel. Contact Warranty if you have any questions. Dealers must ensure that every affected inventory vehicle has this campaign completed before delivery to consumers. Fill out and affix Campaign Completion Label (CAMP 010 000) after work is complete. Labels can be ordered at no cost via the Compliance Label Ordering portal at www.accessaudi.com. The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by "do-it-yourselfers," and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine 'Mlether this information applies, contact an authorized Audi dealer. ©2016 Audi of America, Inc. and Audi Canada. All Rights Reserved. September 2016 24CO/8B Page 1 of 11 Claim Entry Instructions After campaign has been completed, enter claim as soon as possible to help prevent work from being duplicated elsewhere. Attach the Elsa screen print showing action open on the day of repair to the repair order. If customer refused campaign work: ,/ U.S. dealers: Submit the request through Audi Warranty Online under the Campaigns/Update option. ,/ Canada dealers: Fax repair order to Warranty at (905) 428-4811. Service Number Damage Code Parts Vendor Code Claim Type 24CO (Use the letter 0 , not number zero) 0099 002 Sold vehicle: 7 10 Unsold vehicle: 7 90 Causal Indicator Vehicle Wash/Loaner Criteria I.D. Mark labor as causal part Do not claim wash/loaner under this action 01 Connect Battery Charger Labor operation: 2706 89 50 10 T.U. -ANDUpdate software. Labor operation: 2470 25 99 Time stated on diagnostic protocol (max 40 TU) The repair information in this document is intended for use only by skilled technicians vVho have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by "do-it-yourselfers," and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine vVhether this information applies, contact an authorized Audi dealer. ©2016 Audi of America, Inc. and Audi Canada. All Rights Reserved. September 2016 24CO/8B Page 2 of 11 Customer Letter Example (USA - 49S)This notice applies to your vehicle: Subject: Emissions Recall 24CO - Engine Control Module (ECM) Software Certain 2012-2016 MY Audi 3.0L TFSI Engine Vehicles Dear Audi Owner, As part of Audi's ongoing commitment to our environment, and in cooperation with the United States Environmental Protection Agency and the California Air Resources Board, we are informing you of our decision to conduct an emissions recall on certain 2012-2016 model year Audi vehicles equipped with a 3.0L TFSI engine vehicles. Our records show that you are the owner of a vehicle affected by this action. What is the issue? What will we do? On certain Audi vehicles with a 3.0L TFSI engine manufactured during a specific period, the diagnostic thresholds for the catalytic converters were programmed too tightly in the engine control unit. As a result, the Malfunction Indicator Light (MIL) may come on even though the catalytic converters are working properly. If the MIL is on, your vehicle will not pass an emissions inspection. Your authorized Audi dealer will install updated ECM software. This work will take about an hour to complete and will be performed for you free of charge. Please keep in mind that your dealer may need additional time for the preparation of the repair, as well as to accommodate their daily workshop schedule. IMPORTANT! Please note that if the ECM in your vehicle has been "chipped," "tuned," or otherwise modified from original factory specifications with aftermarket components and/or software, work needed to repair, replace, or return the ECM to original factory specifications is NOT covered under this action. What should you do? In order to limit any possible inconvenience, please contact your authorized Audi dealer as soon as possible to schedule this service. For your convenience, you can also visit www.audiusa.com and click on the "Find a Dealer" link to locate a dealer near you and schedule this service. Lease vehicles and address changes If you are the lessor and registered owner of the vehicle identified in this action, please forward this letter immediately via first-class mail to the lessee within ten (10) days of receipt. If you have changed your address or sold the vehicle, please fill out the enclosed prepaid Owner Reply card and mail it to us so we can update our records. Reimbursement of Expenses If you have previously paid for repairs relating to the condition described in this letter, the enclosed form explains how to request reimbursement. We would be pleased to review your reimbursement request. Can we assist you further? If your authorized Audi dealer fails or is unable to complete this work free of charge within a reasonable time, please contact Audi Customer Experience at 1-800-253-2834 or via our "Contact Us" page at www.audiusa .com. Checking your vehicle for open Recalls and Service Campaigns To check your vehicle's eligibility for repair under this or any other recall/service campaign, please visit the Recall/Service Campaign Lookup tool at www.audiusa.com and enter your Vehicle Identification Number (VIN). We apologize for any inconvenience this matter may cause; however we are taking this action to help ensure your vehicle continues to meet and exceed your expectations. Thank you for your continued loyalty! Sincerely, Audi Customer Protection The repair information in this document is intended for use only by skilled technicians vVho have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by "do-it-yourselfers," and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine vVhether this information applies, contact an authorized Audi dealer. ©2016 Audi of America, Inc. and Audi Canada. All Rights Reserved. September 2016 24CO/8B Page 3 of 11 Customer Letter Example (United States - California) This notice applies to your vehicle: Subject:Emissions Recall 24CO - Engine Control Module (ECM) Software Certain 2012-2016 MY Audi 3.0L TFSI Engine Vehicles Dear Audi Owner, As part of Audi's ongoing commitment to our environment, and in cooperation with the United States Environmental Protection Agency and the California Air Resources Board, we are informing you of our decision to conduct an emissions recall on certain 2012-2016 model year Audi vehicles equipped with a 3.0L TFSI engine vehicles. Our records show that you are the owner of a vehicle affected by this action. What is the issue? What will we do? On certain Audi vehicles with a 3.0L TFSI engine manufactured during a specific period, the diagnostic thresholds for the catalytic converters were programmed too tightly in the engine ::antral unit. As a result, the Malfunction Indicator Light (MIL) may come on even though the ::atalytic converters are working properly. If the MIL is on, your vehicle will not pass an emissions inspection. Your authorized Audi dealer will install updated ECM software. This work will take about an hour to complete and will be performed for you free of charge. Please keep in mind that your dealer may need additional time for the preparation of the repair, as well as to accommodate their daily workshop schedule. IMPORTANT! Please note that if the ECM in your vehicle has been "chipped," "tuned," or otherwise modified from original factory specifications with aftermarket components and/or software, work needed to repair, replace, or return the ECM to original factory specifications is NOT covered under this action. What should you do? In order to limit any possible inconvenience, please contact your authorized Audi dealer as soon as possible to schedule this service. For your convenience, you can also visit www.audiusa.com and click on the "Find a Dealer" link to locate a dealer near you and schedule this service. Lease vehicles and address changes If you are the lessor and registered owner of the vehicle identified in this action, please forward this letter immediately via first-class mail to the lessee within ten (10) days of receipt. If you have changed your address or sold the vehicle, please fill out the enclosed prepaid Owner Reply card and mail it to us so we can update our records. Important information for California regulations require that this campaign be completed prior to the time you renew your California Vehicle Owners vehicle registration. Therefore, please make sure that this campaign is completed prior to the renewal of your vehicle registration, and that you furnish proof of completion to the - California Regulations Department of Motor Vehicles (OMV) in the form of a copy of the dealer's repair order, including a signed "Proof of Correction" certificate. You obtain this from your dealer after the campaign has been completed. Please retain the signed "Proof of Correction Certificate" with your vehicle records. DO NOT MAIL THIS FORM to the OMV, unless requested. Reimbursement of Expenses If you have previously paid for repairs relating to the condition described in this letter, the enclosed form explains how to request reimbursement. We would be pleased to review your reimbursement request. Can we assist you further? If your authorized Audi dealer fails or is unable to complete this work free of charge within a reasonable time, please contact Audi Customer Experience at 1-800-253-2834 or via our "Contact Us" page at www.audiusa.com . Checking your vehicle for open Recalls and Service Campaigns To check your vehicle's eligibility for repair under this or any other recall/service campaign, please visit the Recall/Service Campaign Lookup tool at www.audiusa.com and enter your Vehicle Identification Number (VIN). We apologize for any inconvenience this matter may cause; however we are taking this action to help ensure your vehicle continues to meet and exceed your expectations. Thank you for your continued loyalty! Sincerely, Audi Customer Protection The repair information in this document is intended for use only by skilled technicians vVho have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by "do-it-yourselfers," and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine vVhether this information applies, contact an authorized Audi dealer. ©2016 Audi of America, Inc. and Audi Canada. All Rights Reserved. September 2016 24CO/8B Page 4 of 11 Customer Letter Example (CANADA) This notice applies to your vehicle: Subject: Emissions Recall 24CO - Engine Control Module (ECM) Software Certain 2012-2016 MY Audi 3.0L TFSI Engine Vehicles Dear Audi Owner, This notice is sent to you in accordance with the requirements of the Canadian Environmental Protection Act, 1999. Audi has determined that a defect, which relates to a prescribed emission standard, exists in certain 2012-2016 model year Audi vehicles equipped with a 3.0L TFSI engine vehicles. Our records show that you are the owner of a vehicle affected by this action. What is the issue? On certain Audi vehicles with a 3.0L TFSI engine manufactured during a specific period, the diagnostic thresholds for the catalytic converters were programmed too tightly in the engine control unit. As a result, the Malfunction Indicator Light (MIL) may come on even though the catalytic converters are working properly. If the MIL is on, your vehicle will not pass an emissions inspection. This issue creates no pollution risk in affected vehicles. What will we do? Your authorized Audi dealer will install updated ECM software. This work will take about an hour to complete and will be performed for you free of charge. Please keep in mind that your dealer may need additional time for the preparation of the repair, as well as to accommodate their daily workshop schedule. IMPORTANT! Please note that if the ECM in your vehicle has been "chipped," "tuned," or otherwise modified from original factory specifications with aftermarket components and/or software, work needed to repair, replace, or return the ECM to original factory specifications is NOT covered under this action. What should you do? In order to limit any possible inconvenience, please contact your authorized Audi dealer as soon as possible to schedule this service. On or about September 21, 2016 the necessary repair instructions and parts will be available to your authorized Audi dealer. Lease vehicles and address changes If you are the lessor and registered owner of the vehicle identified in this action, please forward this letter immediately via first-class mail to the lessee within ten (10) days of receipt. If you have changed your address or sold the vehicle, please fill out the enclosed prepaid Owner Reply card and mail it to us so we can update our records. Reimbursement of Expenses If you have previously paid for repairs relating to the condition described in this letter, the enclosed form explains how to request reimbursement. We would be pleased to review your reimbursement request. Can we assist you further? If your authorized Audi dealer fails or is unable to complete this work free of charge within a reasonable time, please contact Audi Customer Relations Monday through Friday from 8AM to 8PM EST at 1-800-822-2834 or via our "Contact Audi Canada" page at www.audi.ca. We apologize for any inconvenience this matter may cause; however we are taking this action to help ensure your vehicle continues to meet and exceed your expectations. Thank you for your continued loyalty! Sincerely, Audi Customer Protection The repair information in this document is intended for use only by skilled technicians Vv'ho have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by "do-it-yourselfers," and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine Vv'hether this information applies, contact an authorized Audi dealer. ©2016 Audi of America, Inc. and Audi Canada. All Rights Reserved. September 2016 24CO/8B Page 5 of 11 Campaign Work Procedure CD 24CO Emission Recall NOTE Damages resulting from improper repair or failure to follow these work instructions are the dealer's responsibility and are not eligible for reimbursement under this action. [I) TIP If campaign completion label is present, no further work is required. Required Tools • VAS61 S0C - Diagnostic Tester (or equivalent) • VAS5054A- Remote Diagnosis Head (or equivalent) • GRX3000VAS - Battery Tester/Charger (or equivalent) The repair information in this document is intended for use only by skilled technicians vVho have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by "do-it-yourselfers," and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine vVhether this information applies, contact an authorized Audi dealer. ©2016 Audi of America, Inc. and Audi Canada. All Rights Reserved. September 2016 24CO/8B Page 6 of 11 Repair Instruction Section A - Check for Previous Repair • Applicablle criteria Campaign/Action ID(s) Status 01¢D_ Open~ Enter the VIN in Elsa and proceed to the "Campaign/Action" screen. [I) TIP On the date of repair, print this screen and keep a copy with the repair order • Confirm the Campaign/Action status . If the status is closed, no further work is required. • Note the Applicable Criteria ID for use in determining the correct work to be done and corresponding parts associated. EXAMPLE! Proceed to Section B The repair information in this document is intended for use only by skilled technicians vVho have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by "do-it-yourselfers," and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine vVhether this information applies, contact an authorized Audi dealer. ©2016 Audi of America, Inc. and Audi Canada. All Rights Reserved. September 2016 24CO/8B Page 7 of 11 Section B - Repair CD NOTE Prior to launching the VAS Diagnostic Tester and starting an update, ensure the following conditions are met; ./ The battery charger is connected to the vehicle battery and remains connected for the duration of the software update. • ./ The screen saver and power saving settings are off. • ./ Under no circumstances should the tester be used on battery power alone during the software update. Failure to do so may result in the tester powering off during the update, which could result in damage to the control module . If using the Bluetooth VAS 5054A transmitter head, it is connected to the tester with a USB cable. • ./ Failure to do so may result in the tester entering power save mode during the software update, which could result in damage to the control module . The VAS Diagnostic Tester is plugged in using the supplied power adapters. • ./ Battery voltage must remain above 12.5 volts for the duration of the software update. Failure to do so may cause the update to fail, which could result in damage to the control module. Control modules damaged by insufficient voltage will not be covered . Performing a software update using a Bluetooth connection increases the risk of losing connection during the update, which could result in damage to the control module. It also greatly increases the time required to perform the update. Requests for additional time or parts will be denied if the GFF log shows the update was performed using Bluetooth . The Bluetooth function of the scan tool is physically switched off . VAS 6150 & VAS 6150A VAS 61508 VAS 6150C (Front panel behind handle) (Right side behind WIRELESS door) (Left side behind SC/EX door) AwARNtNG Radiator Fan(s) may cycle ON high speed during the Update Process! There is a serious risk that personal injury may result if contact is made with spinning fan blades. Keep hands and all objects away from Radiator Fan(s) during Update Process! The repair information in this document is intended for use only by skilled technicians vVho have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by "do-it-yourselfers," and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine vVhether this information applies, contact an authorized Audi dealer. ©2016 Audi of America, Inc. and Audi Canada. All Rights Reserved. September 2016 24CO/8B Page 8 of 11 [I] TIP To Update-Programming using SVM, review and follow instructions in Technical Bulletin 2014603: Software Version Management (SVM) Operating Instructions. The SVM Process must be completed in its entirety so the database receives the update confirmation response. A warranty claim may not be reimbursed if there is no confirmation response to support the claim. • Open the hood. • Open the battery cover. • Attach the GRX3000VAS Tester/Charger (or equivalent) to the vehicle battery. • Connect the VAS6150C Diagnostic Tester (or equivalent) to the vehicle. • Start the ODIS program. • Confirm that scan tool is communicating with the diagnostic head by USB . o Audi Sluetootti Is ~ing used. Cable is being used. If the Bluetooth symbol is shown then disconnect the diagnostic head from the vehicle and reconnect the USB cable to the diagnostic head and then reattach to the vehicle. • From the home screen of the scan tool select Flash. • Follow the on-screen prompts. • Select "SVM code input." • Enter SVM code 24COA360. • Follow the on-screen prompts. Proceed to Section C The repair information in this document is intended for use only by skilled technicians vVho have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by "do-it-yourselfers," and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine vVhether this information applies, contact an authorized Audi dealer. ©2016 Audi of America, Inc. and Audi Canada. All Rights Reserved. September 2016 24CO/8B Page 9 of 11 Section C - Campaign Completion Label Section C - Campaign Completion Label and Parts Return/Disposal Install Campaign Completion Label • Open the hood. • Fill out and affix Campaign Completion Label, part number CAMP 010 000, next to the vehicle emission control information label. (I] TIP Ensure Campaign Completion Label does not cover any existing label(s). • Close the hood. Proceed to Section D Section D - Campaign Stamp I oorlif)' that thi:s camp~ign h.as ooen performed i stricl acoordaric:e with lhe apprcable Audi repair proced ra, Campaign Stamp SAGA Code-· - - - - - - T~hnician; _________ Date: Item#: AUD4927ENG • Once the campaign has been completed, the technician should stamp the repair order. • Stamps are available for ordering through the Compliance Label Ordering Portal (item# AUD4927ENG or AUD4927FRE). OR Je certifie que oette campagne de rappel a ete e;,;ecutee suivant les strictes directives de reparation d'Audi Proceed to Section E (California Only) CDde de SAGA~-----Teci'lnicieJr Date: Item# AUD4927FRE The repair information in this document is intended for use only by skilled technicians vVho have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by "do-it-yourselfers," and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine vVhether this information applies, contact an authorized Audi dealer. ©2016 Audi of America, Inc. and Audi Canada. All Rights Reserved. September 2016 24CO/8B Page 10 of 11 Section E - CALIFORNIA ONLY Requirements for Emissions Campaigns Having Customer Notification The California Air Resources Board and the Department of Motor Vehicles (OMV) require emissions-related campaigns to be completed prior to vehicle registration renewal. When campaign work is done you must provide the owner with a signed "Vehicle Emission Recall - Proof of Correction" certificate (RC EMIS_CAL VW). Certificates can be ordered at no cost online via the Compliance Label Ordering portal at www.accessaudi.com . (I] TIP Ensure owners are aware of the importance of retaining the completed certificate for their records. It should be mailed to the California OMV only upon request. ALL WORK IS COMPLETE The repair information in this document is intended for use only by skilled technicians vVho have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by "do-it-yourselfers," and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine vVhether this information applies, contact an authorized Audi dealer. ©2016 Audi of America, Inc. and Audi Canada. All Rights Reserved. September 2016 24CO/8B Page 11 of 11