01-015-15-3064A

Service Bulletin
Mazda North American Operations
Irvine, CA 92618-2922
© 2015 Mazda Motor of America, Inc.
Subject:
CHECK ENGINE LIGHT ON WITH DTC P0116 OR P011A WHEN STARTING IN
COLD WEATHER
Bulletin No:
01-015/15
Last Issued:
09/16/2015
MULTI-MODEL - CHECK ENGINE LIGHT ON WITH DTC P0116 OR P011A WHEN STARTING IN COLD
WEATHER
BULLETIN NOTE
• This bulletin supersedes the previous bulletin 01-015/15 issued on 07/21/15. The APPLICABLE MODEL(S)/
VINS and CALIBRATION INFORMATION have been revised.
• Changes are noted below beside the change bar in Red.
APPLICABLE MODEL(S)/VINS
2012-13 Mazda3 (with SKYACTIV 2.0L)
2014-15 Mazda3 (Japan built) vehicles with VINs lower than JM1BM******267077 (produced before March 30,
2015)
2014-15 Mazda3 (Mexico built) vehicles with VINs lower than 3MZBM******206580 (produced before March 30,
2015)
2014-16 Mazda6 (with Fed or Mexico emissions) vehicles with VINs lower than JM1GJ******426011 (produced
before April 8, 2015)
2014-16 Mazda6 (with Calif emissions) vehicles with VINs lower than JM1GJ******430008 (produced before
May 1, 2015)
2013-16 CX-5 vehicles with VINs lower than JM3KE******656820 (produced before April 8, 2015)
DESCRIPTION
Some vehicles using an auxiliary heater (block heater) may experience the check engine light on with DTC
P0116:00 or P011A when starting in cold weather below 32 °F (0 °C).
• P0116:00: ECT sensor No.1 circuit range/performance problem
• P011A:00: ECT sensor No.1/No.2 performance problem
This is caused by error detection logic of the PCM. To correct the problem, the control logic of the PCM has
been changed.
Customers having this concern should have their vehicle repaired using the following repair procedure.
Page 1 of 8
CONSUMER NOTICE: The information and instructions in this bulletin are intended for use by skilled technicians. Mazda technicians utilize the proper tools/
equipment and take training to correctly and safely maintain Mazda vehicles. These instructions should not be performed by “do-it-yourselfers.” Customers
should not assume this bulletin applies to their vehicle or that their vehicle will develop the described concern. To determine if the information applies,
customers should contact their nearest authorized Mazda dealership. Mazda North American Operations reserves the right to alter the specifications and
contents of this bulletin without obligation or advance notice. All rights reserved. No part of this bulletin may be reproduced in any form or by any means,
electronic or mechanical---including photocopying and recording and the use of any kind of information storage and retrieval system ---without permission in
writing.
Bulletin No: 01-015/15
Last Issued: 09/16/2015
© 2015 Mazda Motor of America, Inc.
REPAIR PROCEDURE
1. Check the ECT sensors and wiring/connections according to the instructions on MS3 online or in the Workshop Manual.
• If a problem is found, this Service Information is not applicable.
• If no problem is found, proceed to the next step.
2. Using IDS 97.01 or later software, reprogram the PCM to the latest calibration (refer to “Calibration Information” table) by following the “Module Reprogramming” procedure.
NOTE:
•
•
•
•
Verify the current PCM file name in the vehicle by the log view screen. If it is the same as found
in the chart below (or later), it is not necessary to reprogram the PCM.
Always update the IDS tool first, then follow the on-screen instructions to download the calibration file for PCM reprogramming.
Refer to “Service Caution for reprogramming” on MS3 IDS Page.
After reprogramming, verify the file name matches with the chart below.
NOTE:
•
•
•
•
•
•
•
Always update the IDS tool first, then follow on-screen instructions to download the needed calibration file for PCM reprogramming.
It is not necessary to remove any fuses or relays during PCM reprogramming when the IDS
screen prompts you to do so. You may accidentally stop power to one of the PCM terminals and
cause the PCM to be blanked, or you may receive error messages during the IDS reprogramming procedure.
IDS shows the calibration part numbers after programming the PCM.
Please be aware that PCM calibration part numbers and file names listed in any Service Bulletin
may change due to future releases of IDS software, and additional revisions made to those calibrations for service related concerns.
When reprogramming a PCM, IDS will always display the “latest” calibration P/N available for
that vehicle. If any calibration has been revised/updated to contain new information for a new
service concern/issue, it will also contain all previously released calibrations.
Start/Stop button vehicles only: DO NOT press the start/stop button during the reprogramming process.
When performing this procedure, we recommend using the “Power Supply” mode in the
Battery Management System to keep the vehicle battery up to capacity. If a different
charger is used, make sure it does not exceed 20 AMPS. If it exceeds 20 AMPS, it could
damage the VCM.
3. After performing the PCM reprogramming procedure, clear DTCs.
4. After clearing DTCs, start the engine and confirm that no warning lights stay on.
NOTE:
•
•
If any DTCs should remain after performing DTC erase, diagnose the DTCs using MS3 online
instructions or Workshop Manual section 01-02.
After PCM reprogramming, it is no longer necessary to road test the vehicle to “relearn” KAM
(Keep Alive Memory).
Page 2 of 8
Bulletin No: 01-015/15
Last Issued: 09/16/2015
© 2015 Mazda Motor of America, Inc.
CALIBRATION INFORMATION
2012-13 Mazda3
Emissions
Calif (PZEV)
Calif (ULEV)
Fed
Transmission
M/T
A/T
M/T
A/T
M/T
A/T
File Name
PUYG-188K2-B
PUYH-188K2-A
PSZG-188K2-D
PSZH-188K2-D
PSZJ-188K2-D
PSZK-188K2-D
2014-15 Mazda3 (Japan built) for VINs starting with JM1
Engine
2.0L
Emissions
Calif (PZEV)
Transmission
M/T
A/T
Calif (ULEV)
M/T
A/T
Fed
M/T
A/T
2.5L
Calif (PZEV)
A/T
Calif (ULEV)
M/T
Fed
M/T
A/T
File Name
PELC-188K2-C
PELD-188K2-C
PELA-188K2-C
PELB-188K2-C
PE18-188K2-E
PEAA-188K2-E
PE19-188K2-D
PEAB-188K2-D
PE5J-188K2-E
PEAC-188K2-E
PE5K-188K2-D
PEAD-188K2-D
PY08-188K2-D
PY2L-188K2-D
PY2P-188K2-F
PYFG-188K2-A
PY2S-188K2-F
PYFJ-188K2-A
PYBE-188K2-C
PYBF-188K2-C
PYBG-188K2-B
PYBH-188K2-B
PY2J-188K2-D
PY2N-188K2-D
PY2R-188K2-F
PYFH-188K2-A
PY2T-188K2-F
PYFK-188K2-A
Note
Mitsubishi
Denso
Mitsubishi
Denso
Mitsubishi
Denso
Mitsubishi
Denso
Mitsubishi
Denso
Mitsubishi
Denso
Mitsubishi
Denso
w/ i-ELOOP, Mitsubishi
w/ i-ELOOP, Denso
w/ i-ELOOP, Mitsubishi
w/ i-ELOOP, Denso
Mitsubishi
Denso
Mitsubishi
Denso
Mitsubishi
Denso
w/ i-ELOOP, Mitsubishi
w/ i-ELOOP, Denso
w/ i-ELOOP, Mitsubishi
w/ i-ELOOP, Denso
Page 3 of 8
Bulletin No: 01-015/15
Last Issued: 09/16/2015
© 2015 Mazda Motor of America, Inc.
2014-15 Mazda3 (Mexico built) for VINs starting with 3MZ
Emissions
Calif (PZEV)
Transmission
M/T
A/T
Calif (ULEV)
M/T
A/T
Fed
M/T
A/T
File Name
PELG-188K2-C
PELH-188K2-C
PELE-188K2-C
PELF-188K2-C
PEDG-188K2-D
PEDL-188K2-D
PEDH-188K2-C
PEDM-188K2-C
PEDJ-188K2-D
PEDN-188K2-D
PEDK-188K2-C
PEDP-188K2-C
Note
Mitsubishi
Denso
Mitsubishi
Denso
Mitsubishi
Denso
Mitsubishi
Denso
Mitsubishi
Denso
Mitsubishi
Denso
2014-15 Mazda6
Emissions
Calif (PZEV)
Transmission
M/T
A/T
Calif (ULEV)
M/T
A/T
Fed
M/T
A/T
File Name
PYXS-188K2PZY2-188K2PYXT-188K2PZY3-188K2PYXW-188K2PZY4-188K2PY8A-188K2-D
PY8C-188K2-D
PY8B-188K2-D
PY8D-188K2-D
PY1G-188K2-H
PY1T-188K2-H
PYXX-188K2PZY5-188K2PYXZ-188K2PZY6-188K2PZY1-188K2PZY7-188K2-
Note
Mitsubishi
Denso
Mitsubishi
Denso
w/ i-ELOOP, Mitsubishi
w/ i-ELOOP, Denso
Mitsubishi
Denso
Mitsubishi
Denso
w/ i-ELOOP, Mitsubishi
w/ i-ELOOP, Denso
Mitsubishi
Denso
Mitsubishi
Denso
w/ i-ELOOP, Mitsubishi
w/ i-ELOOP, Denso
Page 4 of 8
Bulletin No: 01-015/15
Last Issued: 09/16/2015
© 2015 Mazda Motor of America, Inc.
2016 Mazda6
Emissions
Calif (PZEV)
Transmission
M/T
A/T
Fed
M/T
A/T
Mexico
M/T
A/T
File Name
PY9S-188K2-C
PY9T-188K2-C
PY9V-188K2-C
PY9W-188K2-C
PY9X-188K2-C
PYAA-188K2-C
PYAB-188K2-B
PYAC-188K2-B
PYAD-188K2-B
PYAE-188K2-B
PYAF-188K2-B
PYAG-188K2-B
PYBA-188K2-B
PYBB-188K2-B
PYBC-188K2-B
PYBD-188K2-B
Note
Mitsubishi
Denso
Mitsubishi
Denso
w/ i-ELOOP, Mitsubishi
w/ i-ELOOP, Denso
Mitsubishi
Denso
Mitsubishi
Denso
w/ i-ELOOP, Mitsubishi
w/ i-ELOOP, Denso
Mitsubishi
Denso
Mitsubishi
Denso
2013-15 CX-5
Emissions
Calif
Transmission
M/T
Drive
2WD
Fed
M/T
2WD
Transmission
A/T
Drive
2WD
File Name
PUZ2-188K2-A
PUZ4-188K2-A
PUZ3-188K2-A
PUZ5-188K2-A
Note
Mitsubishi
Denso
Mitsubishi
Denso
2013 CX-5
Emissions
Calif
4WD
Fed
A/T
2WD
4WD
File Name
PE02-188K2-N
PE1H-188K2-M
PE1B-188K2-N
PE1K-188K2-M
PE1D-188K2-N
PE1M-188K2-M
PE1F-188K2-N
PE1P-188K2-M
Note
Mitsubishi
Denso
Mitsubishi
Denso
Mitsubishi
Denso
Mitsubishi
Denso
Page 5 of 8
Bulletin No: 01-015/15
Last Issued: 09/16/2015
© 2015 Mazda Motor of America, Inc.
2014-15 CX-5
Engine
2.0L
Emissions
Calif
Transmission
A/T
Drive
2WD
4WD
Fed
A/T
2WD
4WD
2.5L
Calif
A/T
2WD
4WD
Fed
A/T
2WD
4WD
File Name
PUYR-188K2-B
PUYX-188K2-B
PUYS-188K2-B
PUYZ-188K2-B
PUYT-188K2-B
PUZ0-188K2-B
PUYW-188K2-B
PUZ1-188K2-B
PYXH-188K2PYXM-188K2PYXJ-188K2PYXN-188K2PYXK-188K2PYXP-188K2PYXL-188K2PYXR-188K2-
Note
Mitsubishi
Denso
Mitsubishi
Denso
Mitsubishi
Denso
Mitsubishi
Denso
Mitsubishi
Denso
Mitsubishi
Denso
Mitsubishi
Denso
Mitsubishi
Denso
Page 6 of 8
Bulletin No: 01-015/15
Last Issued: 09/16/2015
© 2015 Mazda Motor of America, Inc.
2016 CX-5
Engine
2.0L
Emissions
Calif
Transmission
M/T
Drive
2WD
A/T
2WD
4WD
Fed
M/T
2WD
A/T
2WD
4WD
2.5L
Mexico
A/T
2WD
Calif
A/T
2WD
4WD
Fed
A/T
2WD
4WD
Mexico
A/T
2WD
4WD
File Name
PS32-188K2-C
PS39-188K2-C
PS33-188K2-C
PS40-188K2-C
PS34-188K2-C
PS41-188K2-C
PS35-188K2-C
PS42-188K2-C
PS36-188K2-C
PS43-188K2-C
PS37-188K2-C
PS44-188K2-C
PS38-188K2-C
PS45-188K2-C
PYAJ-188K2-C
PYAR-188K2-C
PYAK-188K2-B
PYAS-188K2-B
PYAL-188K2-B
PYAT-188K2-B
PYAM-188K2-C
PYAV-188K2-C
PYAN-188K2-B
PYAW-188K2-B
PYAP-188K2-B
PYAX-188K2-B
Note
Mitsubishi
Denso
Mitsubishi
Denso
Mitsubishi
Denso
Mitsubishi
Denso
Mitsubishi
Denso
Mitsubishi
Denso
Mitsubishi
Denso
Mitsubishi
Denso
Mitsubishi
Denso
Mitsubishi
Denso
Mitsubishi
Denso
Mitsubishi
Denso
Mitsubishi
Denso
NOTE: It is not necessary to order a PCM part for this repair procedure.
Page 7 of 8
Bulletin No: 01-015/15
Last Issued: 09/16/2015
© 2015 Mazda Motor of America, Inc.
WARRANTY INFORMATION
NOTE:
•
•
•
This warranty information applies only to verified customer complaints on vehicles eligible for warranty repair.
This repair will be covered under Mazda’s Federal Emission Warranty (long term) or Calif. PZEV
Emission Warranty.
Additional diagnostic time cannot be claimed for this repair.
Warranty Type
A
Symptom Code
6X
Damage Code
9W
DTC
Part Number Main Cause
Quantity
Operation Number
Labor Hours (includes checking
ECT sensors and
reprogramming)
P0116 or P011A
5555-RP-PCM
0
XXL4SXFX
1.2 Hrs (2012-13 Mazda3)
1.0 Hrs (2014-15 Mazda3)
0.9 Hrs (Mazda6)
1.1 Hrs (CX-5)
Page 8 of 8