10106513

Service Bulletin Details

Public Details for: 10106513

Repair of extensive stone chips in front bumber cover.


- 2015 - 2014 - 2013 - 2012 - 2011 -

Technical Bulletin
Model
Year(s)
Eng.Code
Trans. Code
VIN Range From
VIN Range To
Jetta
2011-2014
All
All
All
All
Jetta
2015
All
All
AJ_FM350001
AJ_FM359000
Jetta
2015
All
All
AJ_FM200001
AJ_FM278082
Beetle
2012-2014
All
All
AT_CM600001
AT_EM640346
Beetle
Convertible
2013-2014
All
All
AT_DM800001
AT_EM809532
Jetta
Sportwagen
2011-2014
All
All
All
All
Condition
63 16 01 July 11, 2016 2044735
Extensive Stone Chipping on Front Bumper Cover
Page1of6
© 2016 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Extensive stone chipping may be found across the entire front bumper cover. Damage may be centralized to the
bumper cover with no paint chipping anywhere else on the vehicle.
I Note:
To determine if this procedure is covered under Warranty, always refer to the Warranty Policies and
Procedures Manual.
Documentation required per Warranty Policies and Procedures Manual.
For vehicles outside of the New Vehicle Limited Warranty this Technical Bulletin is for information only.
Technical Background
Incorrect repaint procedure in painting process in some cases caused the paint thickness to be too high on the
front bumper covers.
Production Solution
Corrected repaint procedures in production.
Page 2 of6
© 2016 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Service
Replace front bumper cover
•
Paint new bumper cover according to Volkswagen guidelines.
•
Remove the old front bumper cover according to the repair manual. See Repair Manual Group 63 in Elsa.
•
Install new front bumper cover according to the repair manual. See Repair Manual Group 63 in Elsa.
Warranty
Note:
•
Dealers may complete the repair as described without prior authorization (through a WISE Warranty Repair
Acceptance request).
•
Documentation required : Clear pictures , complete estimate , complete excel form and body shop invoice must
be saved and kept on file at the Dealership for audit purposes .
•
Labor time units (TU), Material units (MU), and Material unit rate are correct at the time of publication . The
time units and/or material units may differ if the repair catalogue is updated . The information in the repair
catalogue applies , except for the open time items (labor operations ending in 99) which are calculated at
actual time multiplied by the body shop labor rate . The material allowance (Paint material price per unit) is
subject to change . Refer to WISE> Resource Center> Forms > Paint/Corrosion for the most current
forms.
•
This section is applicable for vehicles within the terms of Volkswagen 's New Vehicle Limited Warranty. For
vehicles outside the terms of the New Vehicle Limited Warranty this section is for information only.
•
This bulletin may be provided to outside shops to ensure the proper repair is completed .
Note:
Claim Processing
Utilize the attached form examples and pre-populated forms on WISE to assist with calculating the
reimbursement amounts . This will expedite the claim review process and reduce the time to pay the claim .
Note that miscalculations are subject to claim adjustment. You can email completed excel forms (in the excel
format) to [email protected]. The Paint and Corrosion Team will review your completed form(s) and adjust for
overlap on behalf of the dealer.
For the complete set of pre-populated Paint/Corrosion Claim Form templates associated with this Technical
Bulletin , refer to WISE> Resource Center> Forms> PainUCorrosion.
Page 3 of6
© 2016 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
To determine if this procedure is covered under Warranty, always refer to the Warranty Policies and
Procedures Manual 1>
Model(s)
Year(s)
Eng.
Code(s)
Trans.
Code(s)
VIN Range From
VIN Range To
Jetta
2011-2014
All
All
All
All
Jetta
2015
All
All
AJ_FM350001
AJ - FM359000
Jetta
2015
All
All
AJ_FM200001
AJ_FM278082
Jetta
Sportwagen
2011-2014
All
All
All
All
Beetle
2012-2014
All
All
AT_CM600001
AT_EM640346
Beetle
Convertible
2013-2014
All
All
AT_DM800001
AT_EM809532
SAGA Coding
Claim Type:
150 1>
Damage
Service Number:
HST
Damage Location
(Depends on Service No.)
--
110
Code
6329
Parts Manufacturer
0067
Jetta, Beetle, Beetle Convertible,
Jetta Sportwagen
110 2>
Please use the following part number in "Outside Materials" 4)
MU @ $12 per unit
LACKMA TF: Paint and Materials
Please use the following Labor Operation in "Outside Labor" 4)
Select the appropriate Labor Operation below:
•
•
•
Refer to Volkswagen Warranty Paint and Corrosion
Claim Coding Manual
- L0010000: External Painting-straight color
- L0020000: External Painting-metallic/2-layer
- L0030000: External Painting-pearl color
Page 4 of6
© 2016 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Causal Part: Jetta
5C6807217
Causal Part: Beetle, Beetle Convertible
5C5807217
Causal Part: Jetta Sportwagen
1K9807217
Diagnostic Time
GFF Time expenditure
01500000 = 00 TU max.
Road Test
01210002 = 00 TU
4>
NO
NO
01210004 = 00 TU
Technical Diagnosis
01320000 = 00 TU
NO
Claim Comment: Input "As per Technical Bulletin 2044735" in comment section of Warranty Claim.
1> Vehicle
2
> Paint
3
> Labor
may be outside any Warranty in which case this Technical Bulletin is informational only
claim code will be the damage location.
Time Units (TUs) are subject to change with ELSA updates.
4 > Documentation
4 > See
required per Warranty Policies and Procedures Manual.
attachment "srt_reference_table.pdf" for labor time reference.
Required Parts and Tools
Part No:
Part Description
Quantity
5C6 807 217 *
Front Bumper Cover - Jetta
1K9 807 217 *
Front Bumper Cover - Jetta
Sportwagen
One of the listed parts will apply.
5C5 807 217 *
Front Bumper Cover - Beetle
See ETKA for proper part
application.
5C5 807 217 *
Front Bumper Cover - Beetle
Convertible
*Use VIN search to determine correct part suffix and color code when ordering
For Special Tools see Repair Manual.
Page 5 of6
© 2016 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Additional Information
All part and service references provided in this Technical Bulletin are subject to change and/or removal.
Always check with your Parts Dept. and Repair Manuals for the latest information.
Document Control Revision Table
Instance Number
Published Date
Version Number
Reason For Update
2044735/1
July 11, 2016
V631601
Original Publication.
Page 6 of6
© 2016 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.


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