10106513
Service Bulletin Details
Public Details for: 10106513
Repair of extensive stone chips in front bumber cover.
- 2015 - 2014 - 2013 - 2012 - 2011 -
Models from 2015
2015 VOLKSWAGEN JETTA |
Models from 2014
2014 VOLKSWAGEN BEETLE |
2014 VOLKSWAGEN BEETLE CONVERTIBLE |
2014 VOLKSWAGEN JETTA |
2014 VOLKSWAGEN JETTA SPORTWAGEN |
Models from 2013
2013 VOLKSWAGEN BEETLE |
2013 VOLKSWAGEN BEETLE CONVERTIBLE |
2013 VOLKSWAGEN JETTA |
2013 VOLKSWAGEN JETTA SPORTWAGEN |
Technical Bulletin Model Year(s) Eng.Code Trans. Code VIN Range From VIN Range To Jetta 2011-2014 All All All All Jetta 2015 All All AJ_FM350001 AJ_FM359000 Jetta 2015 All All AJ_FM200001 AJ_FM278082 Beetle 2012-2014 All All AT_CM600001 AT_EM640346 Beetle Convertible 2013-2014 All All AT_DM800001 AT_EM809532 Jetta Sportwagen 2011-2014 All All All All Condition 63 16 01 July 11, 2016 2044735 Extensive Stone Chipping on Front Bumper Cover Page1of6 © 2016 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin Extensive stone chipping may be found across the entire front bumper cover. Damage may be centralized to the bumper cover with no paint chipping anywhere else on the vehicle. I Note: To determine if this procedure is covered under Warranty, always refer to the Warranty Policies and Procedures Manual. Documentation required per Warranty Policies and Procedures Manual. For vehicles outside of the New Vehicle Limited Warranty this Technical Bulletin is for information only. Technical Background Incorrect repaint procedure in painting process in some cases caused the paint thickness to be too high on the front bumper covers. Production Solution Corrected repaint procedures in production. Page 2 of6 © 2016 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin Service Replace front bumper cover • Paint new bumper cover according to Volkswagen guidelines. • Remove the old front bumper cover according to the repair manual. See Repair Manual Group 63 in Elsa. • Install new front bumper cover according to the repair manual. See Repair Manual Group 63 in Elsa. Warranty Note: • Dealers may complete the repair as described without prior authorization (through a WISE Warranty Repair Acceptance request). • Documentation required : Clear pictures , complete estimate , complete excel form and body shop invoice must be saved and kept on file at the Dealership for audit purposes . • Labor time units (TU), Material units (MU), and Material unit rate are correct at the time of publication . The time units and/or material units may differ if the repair catalogue is updated . The information in the repair catalogue applies , except for the open time items (labor operations ending in 99) which are calculated at actual time multiplied by the body shop labor rate . The material allowance (Paint material price per unit) is subject to change . Refer to WISE> Resource Center> Forms > Paint/Corrosion for the most current forms. • This section is applicable for vehicles within the terms of Volkswagen 's New Vehicle Limited Warranty. For vehicles outside the terms of the New Vehicle Limited Warranty this section is for information only. • This bulletin may be provided to outside shops to ensure the proper repair is completed . Note: Claim Processing Utilize the attached form examples and pre-populated forms on WISE to assist with calculating the reimbursement amounts . This will expedite the claim review process and reduce the time to pay the claim . Note that miscalculations are subject to claim adjustment. You can email completed excel forms (in the excel format) to [email protected]. The Paint and Corrosion Team will review your completed form(s) and adjust for overlap on behalf of the dealer. For the complete set of pre-populated Paint/Corrosion Claim Form templates associated with this Technical Bulletin , refer to WISE> Resource Center> Forms> PainUCorrosion. Page 3 of6 © 2016 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin To determine if this procedure is covered under Warranty, always refer to the Warranty Policies and Procedures Manual 1> Model(s) Year(s) Eng. Code(s) Trans. Code(s) VIN Range From VIN Range To Jetta 2011-2014 All All All All Jetta 2015 All All AJ_FM350001 AJ - FM359000 Jetta 2015 All All AJ_FM200001 AJ_FM278082 Jetta Sportwagen 2011-2014 All All All All Beetle 2012-2014 All All AT_CM600001 AT_EM640346 Beetle Convertible 2013-2014 All All AT_DM800001 AT_EM809532 SAGA Coding Claim Type: 150 1> Damage Service Number: HST Damage Location (Depends on Service No.) -- 110 Code 6329 Parts Manufacturer 0067 Jetta, Beetle, Beetle Convertible, Jetta Sportwagen 110 2> Please use the following part number in "Outside Materials" 4) MU @ $12 per unit LACKMA TF: Paint and Materials Please use the following Labor Operation in "Outside Labor" 4) Select the appropriate Labor Operation below: • • • Refer to Volkswagen Warranty Paint and Corrosion Claim Coding Manual - L0010000: External Painting-straight color - L0020000: External Painting-metallic/2-layer - L0030000: External Painting-pearl color Page 4 of6 © 2016 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin Causal Part: Jetta 5C6807217 Causal Part: Beetle, Beetle Convertible 5C5807217 Causal Part: Jetta Sportwagen 1K9807217 Diagnostic Time GFF Time expenditure 01500000 = 00 TU max. Road Test 01210002 = 00 TU 4> NO NO 01210004 = 00 TU Technical Diagnosis 01320000 = 00 TU NO Claim Comment: Input "As per Technical Bulletin 2044735" in comment section of Warranty Claim. 1> Vehicle 2 > Paint 3 > Labor may be outside any Warranty in which case this Technical Bulletin is informational only claim code will be the damage location. Time Units (TUs) are subject to change with ELSA updates. 4 > Documentation 4 > See required per Warranty Policies and Procedures Manual. attachment "srt_reference_table.pdf" for labor time reference. Required Parts and Tools Part No: Part Description Quantity 5C6 807 217 * Front Bumper Cover - Jetta 1K9 807 217 * Front Bumper Cover - Jetta Sportwagen One of the listed parts will apply. 5C5 807 217 * Front Bumper Cover - Beetle See ETKA for proper part application. 5C5 807 217 * Front Bumper Cover - Beetle Convertible *Use VIN search to determine correct part suffix and color code when ordering For Special Tools see Repair Manual. Page 5 of6 © 2016 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin Additional Information All part and service references provided in this Technical Bulletin are subject to change and/or removal. Always check with your Parts Dept. and Repair Manuals for the latest information. Document Control Revision Table Instance Number Published Date Version Number Reason For Update 2044735/1 July 11, 2016 V631601 Original Publication. Page 6 of6 © 2016 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.