A16-012

(g)HONDA
Service Bulletin
16-012
February 23, 2017
05900 Version 2
Engine Rattles at Cold Start-Up
(Supersedes 16-012 dated February 13, 2016 to revise the information highlighted in yellow)
AFFECTED VEHICLES
Year
Model
2013
CR-V
2013
CR-V
2013
CR-V
2013
CR-V
2013
CR-V
2014
CR-V
2013
Crosstour
2014-15
Crosstour
Trim
2WD
2WD
2WD
4WD
4WD
2WD/4WD
2WD
2WD
VIN Range
5J6RM3H ... L033151 thru END
2HKRM3H ... H513165 thru END
3CZRM3H ... G705692 thru END
5J6RM4H ... L067673 thru END
2HKRM4H ... H659280 thru END
ALL
5J6TF3H ... L004310 thru END
ALL
REVISION SUMMARY
Under REPAIR PROCEDURE, step 21 was updated.
SYMPTOM
At cold start-up, the engine rattles loudly for about 2 seconds. This may be intermittent and occurs when the outside
temperature is below 40° F.
POSSIBLE CAUSES
The variable valve timing control (VTC) actuator is defective.
CORRECTIVE ACTION
Replace the VTC actuator. This procedure does not require the complete removal of the cam chain and associated
parts, so repair time is much shorter.
TOOL INFORMATION
Tool Name
Tool Number
Quantity
Stopper (lock pin)
14511-PNA-003
1
Tappet Adjuster
07MAA-PR70110
1
Tappet Lockout Wrench
07MAA-PR70120
1
REQUIRED MATERIALS
Part Name
Part Number
Quantity
Honda Bond HT (One tube repairs
10 vehicles.)
08718-0004
1
CUSTOMER INFORMATION: The information in this bulletin is intended for use only by skilled technicians who have the proper tools,
equipment, and training to correctly and safely maintain your vehicle. These procedures should not be attempted by "do-it-yourselfers," and
you should not assume this bulletin applies to your vehicle, or that your vehicle has the condition described. To determine whether this
information applies, contact an authorized Honda automobile dealer.
© 2017 American Honda Motor Co., Inc. - All Rights Reserved
Page 1 of 11
PARTS INFORMATION
Part Name
Part Number
Quantity
VTC Actuator
1431 0-RSA-305
1
WARRANTY CLAIM INFORMATION
The normal warranty applies.
Operation
Number
Description
Flat Rate
Time
Defect
Code
Symptom
Code
Template ID
Failed Part
Number
1101Z9
Replace the VTC
actuator.
2.0 hrs
03214
04216
16-012A
14310-R44A01
Skill Level:
Repair Technician
DIAGNOSIS
If viewing this service bulletin on SIS and your computer has sound, click on the picture below to hear a sample of the
engine's rattle.
1.
Allow the engine oil to drain from the VTC system by not starting the engine for at least 6 hours.
2.
Start the engine and immediately listen for a loud rattle.
On start-up, do you hear a loud engine rattle that lasts about 2 seconds?
Yes - Go to REPAIR PROCEDURE
NO•
•
If you hear a different noise, continue with normal troubleshooting.
If you do not hear an abnormal noise, get more information from the customer and, if needed, continue with
normal troubleshooting.
REPAIR PROCEDURE
This procedure is in an outline form that you can also use as a checklist for the repair. If you need more details, refer to
the service information for the following procedures:
•
Cylinder Head Cover Removal
•
Cylinder Head Cover Installation
• Valve Clearance Adjustment
1.
Remove the frame (strut) brace (if equipped).
2.
Remove the engine cover.
Page 2 of 11
3.
Remove the ignition coil cover and the ignition coils.
BOLTS
12 N·m (9 lb·ft)
BOLTS
12 N·m (9 lb·ft)
IGNITION
COILS (4)
~a~~=~C~~~ ~NIT~NCrnL
CONNECTORS
4.
Remove the engine oil dipstick, then disconnect the breather hose and the brake booster vacuum hose from the
cylinder head cover.
~ DIPSTICK
,.
~0"'
BREATHER HOSE
5.
Remove the two bolts holding the EVAP canister purge valve bracket to the cylinder head.
6.
Remove the cylinder head cover.
7.
Raise the vehicle on a lift.
8.
Turn the front wheels or remove the right front wheel.
9.
Remove the splash shield to provide access to the crankshaft pulley.
10. Remove the camshaft auto-tensioner (chain case) cover.
11. Rotate the crankshaft clockwise to top dead center (TDC) No. 1 cylinder.
Page 3 of 11
12. Rotate the crankshaft counterclockwise to compress the auto-tensioner. Align the hole in the lock and
auto-tensioner, then insert a 1.2 mm (0.05 in)-diameter stopper (lock pin).
13. Rotate the crankshaft clockwise to TDC No. 1 cylinder.
14. Lower the vehicle.
15. Mark the timing chain at the punch marks on the exhaust camshaft sprocket and VTC actuator. Secure the chain to
the sprocket with a wire tie.
PUNCH MARKS
EXHAUST
CAMSHAFT
SPROCKET
VARIABLE VALVE
TIMING CONTROL
(VTC) ACTUATOR
16. Loosen the camshaft holder bolts, in sequence, two turns at a time.
17. Remove the five camshaft holders. Set them aside on a clean surface in the exact order and position that they were
removed from the cylinder head.
18. Carefully tip up the end of the intake camshaft until there is enough slack for an assistant to lift the chain off the
VTC actuator teeth.
19. Remove the intake camshaft/VTC actuator assembly while the assistant keeps light tension on the chain. Place the
camshaft/VTC actuator assembly on a clean, padded workbench.
20. Secure the timing chain to the A/C compressor hose using a wire or zip tie to keep it from falling into the front cover.
Page 4 of 11
21. On the workbench, as an assistant holds the camshaft steady with an open-end wrench, remove the VTC actuator
mounting bolt, then separate the VTC actuator from the camshaft. Do not reuse the original VTC actuator.
VTC ACTUATOR
Do not reuse.
22. Before installing the new VTC actuator, make sure it is in the unlocked position.
UNLOCKED
--- ...
LOCKED
23. Install the new, unlocked VTC actuator onto the camshaft; do not force it on.
24. Once fitted, with the VTC actuator facing you, carefully rotate it counterclockwise until it engages the camshaft's
locator pin. When installed and rotated this way, the VTC actuator will not lock. Apply clean engine oil to the
mounting bolt threads, then install the mounting bolt, finger tight.
NOTE:
If the new VTC actuator is unlocked after installation on the camshaft, go to step 28.
•
•
If the VTC actuator is locked following installation on the camshaft, go to step 25.
25. To unlock a locked VTC actuator, apply clean engine oil to the mounting bolt thread, then install the mounting bolt
on the actuator, finger tight.
Page 5 of 11
26. Cover pressure port #1 on the camshaft with several wraps of electrical tape. Secure the tape with a zip tie as
shown.
PRESSURE PORT #1
PRESSURE PORT #2
Page 6 of 11
27. Apply compressed air to pressure port #2. While compressed air is being applied to pressure port #2, rotate the
VTC actuator by hand to the unlock position.
(')\ Rotate by
hand to the
unlock position.
\V
UNLOCKED
LOCKED
Page 7 of 11
28. Have an assistant hold the camshaft/VTC actuator assembly steady on the padded workbench with an open-end
wrench. Use a torque wrench to torque the mounting bolt to 113 N·m (83 lb-ft).
CAMSHAFT
VTC ACTUATOR
(Ensure that it is in the
"unlocked " position.)
Torque to 113 Nm (83 lb-ft).
NOTE: Be careful not to scratch or damage the camshaft. Also, do not use an impact wrench to tighten the
mounting bolt; it will cause internal damage to the VTC actuator housing, vanes, or lockpin.
29. After the mounting bolt is torqued, rotate the VTC actuator to the locked position.
30. Remove the wire ties as an assistant keeps light tension on the chain.
31. Slide the camshaft/VTC actuator in at an angle so that the chain can slip over the actuator's teeth.
32. Line up the marks you made on the chain with the punch marks on the exhaust camshaft sprocket and VTC
actuator.
PUNCH MARKS
EXHAUST
CAMSHAFT
SPROCKET
VARIABLE VALVE
TIMING CONTROL
(VTC) ACTUATOR
Page 8 of 11
33. Apply engine oil to the journals and caps for both camshafts. Lower the camshaft/VTC actuator assembly onto its
journals.
34. Install the camshaft holders. Tighten them two turns at a time, starting in the middle and working your way outward,
following the numbered sequence.
CR-V
8 x 1.25 mm - 22 N·m (16 lb·ft)
6x 1.0 mm -12 N·m (9 lb·ft)
6x1.0mmBolts:@,@
CROSS TOUR
Specified Torque
8 x 1.25 mm - 22 N·m (16 lb·ft)
6x 1.0 mm -12 N·m (9 lb·ft)
6x1.0mmBolts:@,
@,@
35. Remove the lock pin from the auto-tensioner.
36. Rotate the crankshaft in the direction of engine rotation (clockwise) two full turns, then stop at the TDC mark. Make
sure both camshafts line up, as shown in step 15.
Page 9 of 11
37. Inside the cylinder block, visually confirm that the timing chain is properly riding on its guide, and has not slipped
behind the guide in the block. If so, realign the chain as needed.
38. Remove the old sealant, dry, reseal, then reinstall the auto-tensioner (chain case) cover.
NOTE: Wait 30 minutes before adding oil, (if needed), then wait 3 hours before starting the engine.
CHAIN CASE
COVER
39. Check the valve clearance using a tappet adjuster. Adjust if needed.
Intake: 0.21 - 0.25 mm (0.008 - 0.01 0 in)
Exhaust: 0.25 - 0.29 mm (0.010 - 0.011 in)
40. Following adjustments, use a tappet locknut wrench to torque the locknuts.
Intake and Exhaust: 14 N·m (10 lb-ft)
41. Raise the vehicle.
42. Reinstall the splash shield.
43. Straighten the wheels or reinstall the right front wheel (if removed).
44. Lower the vehicle.
45. Check the sparkplug seals for damage. If any seals are damaged, replace them.
NOTE: Check the head cover gasket. Replace if needed.
46. Install the head cover gasket in the groove.
47. Remove the entire liquid gasket from the chain case and the No. 5 rocker shaft holder.
48. Clean the head cover contacting surfaces with a clean shop towel.
Page 10 of 11
49. Reinstall the cylinder head cover, tightening the bolts in three steps. In the final step, torque all bolts in sequence to
12 N·m (8.7 lb-ft).
6
TORQUE
12 N-m (8.7 lb-ft)
0
@
50. Reinstall the EVAP canister purge valve bracket.
51. Reinstall the engine oil dipstick and reconnect the breather hose and the brake booster vacuum hose.
f~ DIPSTICK
\'
~0\_
BREATHER HOSE
52. Reinstall the ignition coils and the ignition coil cover.
BOLTS
12 N·m (9 lb·ft)
IGNITION COIL
COVER
BOLTS
12 N·m (9 lb·ft)
IGNITION
COILS (4)
~~§~=~~~~ ~NIT~NCrnL
CONNECTORS
53. Reinstall the engine cover.
54. Reinstall the frame (strut) brace (if equipped). Torque the bolts to 22 N·m (16 lb-ft).
END
Page 11 of11