122-C9R3N-06

Service
Technical Information
39/13 ENU
WD27
6
WD27 - Checking and Reworking Roof Assembly (Workshop Campaign)
Vehicle Type:
Carrera (991) / Carrera S (991)
Carrera 4 (991) / Carrera 4S (991)
Model Year:
As of 2012 up to 2013
Concerns:
Roof assembly
Information:
This is to inform you of a voluntary Workshop Campaign on the above-mentioned vehicles. There is a
possibility that the adhesive material on the affected vehicles was not fitted in accordance with
the instructions due to a manufacturing problem.
As a result, noises can occur in the roof-assembly area over the service life of the vehicle.
Action
Required:
Check the roof-assembly bonding and rework it if necessary.
Affected
Vehicles:
The VIN(s) can be checked by using PIWIS Vehicle Information link to verify if the campaign affects the
vehicle. This campaign is scope specific to the VIN! Failure to verify in PIWIS may result in an improper
repair. This campaign affects 19 vehicles in North America.
Parts Info:
NOTE: PARTS WILL NOT BE AUTO ALLOCATED TO YOUR DEALERSHIP. PLEASE SUBMIT A PTEC/PAV
FOR PARTS YOU REQUIRE.
Roof assembly
Qty.
(ea.)
Part No.
Designation
000.043.303.19
 Glazing adhesive set
1
991.566.945.00
 Set of fastening parts
1
5N0.880.385
 Clip airbag
2
999.507.839.01
 Clamp
4
999.507.195.40
 Expanding spring
2
999.209.084.40
 Spacer
4
991.566.923.00
 Trim seal (front left)
1
991.566.924.00
 Trim seal (front right)
1
2013© Porsche Cars North America, Inc.
AfterSales
I-no. 652
(without
slide/tilt
roof)
I-no.
651/653
(slide/tilt
roof)
Sep 5, 2013
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991.566.927.00
 Trim seal (rear left)
1
991.566.928.00
 Trim seal (rear right)
1
991.566.901.00
 Roof seal (left)
1
991.566.902.00
 Roof seal (right)
1
Materials:
Clean, lint-free cloth
Cleaning solution
Work
Procedure:
See Attachment “A”.
Claim
Submission:
See Attachment “B”.
Attachment "A": Checking and reworking roof assembly (I-no. 652 - without slide/tilt roof)
Work Procedure: 1
2
Sep 5, 2013
Page 2 of 8
Remove headliner  Workshop Manual '708419 Removing and installing headliner - section on
"Removing"'
Check that the adhesive bead  Roof-assembly bonding (without slide/tilt roof) -arrows- is visible
along the entire length between roof assembly and bodyshell flange.
AfterSales
2013© Porsche Cars North America, Inc.
Service
Technical Information
39/13 ENU
WD27
6
Roof-assembly bonding (without slide/tilt roof)
•
•
If there is no adhesive bead along the entire length between roof and bodyshell, the roof has to
be re-affixed using 2-component adhesive.  Continue with Step 3
If there is an adhesive bead along the entire length, re-install the headliner.  Continue with
Step 5.
3
Unscrew fastening nuts  Fastening nuts on roof
assembly -1- on the roof assembly at front and rear.
4
Install roof assembly with new roof joint cover strip as
described in the Workshop Manual.
 Workshop Manual '600655 Removing and
installing roof assembly (full roof) - section on
"Installing"'
 Workshop Manual '663619 Removing and
installing roof joint cover strip - section on "Installing"'
5
Install headliner  Workshop Manual '708419
Removing and installing headliner - section on
"Installing"'
6
Enter the workshop campaign in the Warranty and Maintenance booklet.
2013© Porsche Cars North America, Inc.
AfterSales
Fastening nuts on roof assembly
Sep 5, 2013
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Technical Information
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Attachment "A": Checking and reworking roof assembly (I-no. 651/653 - slide/tilt roof)
Work Procedure: 1
2
Remove headliner  Workshop Manual '708419 Removing and installing headliner - section on
"Removing"'
Check that the inner adhesive bead  Roof-assembly bonding (slide/tilt roof) -arrow- is visible along
the entire length between roof assembly and bodyshell flange.
Roof-assembly bonding (slide/tilt roof)
•
•
3
Sep 5, 2013
Page 4 of 8
If there is no adhesive bead along the entire length between roof and bodyshell, the roof has to
be re-affixed using 2-component adhesive.  Continue with Step 3
If there is an adhesive bead along the entire length, re-install the headliner.  Continue with
Step 8.
Remove sliding-roof panel  Workshop Manual '604019 Removing and installing sliding-roof panels
- section on "Removing"'.
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Technical Information
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39/13 ENU
WD27
6
Release  Disconnecting electric plug connection
-1- and unplug electric plug connections.
Disconnecting electric plug connection
5
Unscrew fastening nuts  Fastening nuts on roof
assembly -1- on the roof assembly at front and rear.
6
Install roof assembly (slide/tilt roof) with new seals for
roof assembly as described in the Workshop Manual.
 Workshop Manual '602855 Replacing sliding-roof
frame - section on "Installing"'
 Workshop Manual '605419 Removing and
installing seal for roof assembly - section on
"Installing"'
7
Install sliding-roof panel  Workshop Manual
'604019 Removing and installing sliding-roof panels
- section on "Installing"'.
8
Install headliner  Workshop Manual '708419 Removing and installing headliner - section on
"Installing"'
9
Enter the workshop campaign in the Warranty and Maintenance booklet.
Fastening nuts on roof assembly
Attachment "B"
Claim Submission - Workshop Campaign WD27
Warranty claims should be submitted via WWS/PQIS.
Open campaigns may be checked by using either the PIWIS Vehicle Information system or through PQIS
Job Creation.
Labor, parts, and sublet will be automatically inserted when Technician is selected in WWS/PQIS. If
necessary, the required part numbers will need to be manually entered into warranty system by the dealer
administrator.
Scope 1:
Checking roof assembly – no subsequent work is necessary.
2013© Porsche Cars North America, Inc.
AfterSales
Sep 5, 2013
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Working time:
Labor time: 121 TU
Checking roof assembly
Includes:
Loosening and fastening A-pillar trim pane
Loosening and fastening B-pillar trim panel
Loosening and fastening C-pillar trim panel
Removing and installing headliner
Removing and installing rear roof trim panel
Removing and installing sun visor
Removing and installing front roof trim panel
Parts required:
5N0.880.385
Clip airbag
2 ea.
999.507.839.01
Clamp
4 ea.
999.507.195.40
Expanding spring
2 ea.
999.209.084.40
Spacer
4 ea.
 Damage Code WD27 066 000 1
Scope 2:
Checking the roof assembly and restoring the bonding all the way between bodyshell and roof
assembly.
Only valid for vehicles with I-no. 652 (without slide/tilt roof)
Working time:
Checking and reworking roof assembly
Includes:
Loosening and fastening A-pillar trim pane
Loosening and fastening B-pillar trim panel
Loosening and fastening C-pillar trim panel
Removing and installing headliner
Removing and installing rear roof trim panel
Removing and installing sun visor
Removing and installing front roof trim panel
Removing and installing roof joint cover strip
Removing and installing roof assembly (full roof)
Labor time: 360 TU
Parts required:
Sep 5, 2013
Page 6 of 8
000.043.303.19
Glazing adhesive set
1 ea.
5N0.880.385
Clip airbag
2 ea.
999.507.839.01
Clamp
4 ea.
999.507.195.40
Expanding spring
2 ea.
999.209.084.40
Spacer
4 ea.
AfterSales
2013© Porsche Cars North America, Inc.
Service
Technical Information
39/13 ENU
991.566.901.00
Roof seal (left)
1 ea.
991.566.902.00
Roof seal (right)
1 ea.
WD27
6
 Damage Code WD27 066 000 1
Scope 3:
Checking the roof assembly and restoring the bonding all the way between bodyshell and roof
assembly.
Only valid for vehicles with I-no. 651/653 (exterior slide/tilt roof)
Working time:
Checking and reworking roof assembly
Includes:
Removing and installing slide/tilt-roof panel
Loosening and fastening A-pillar trim panel
Loosening and fastening B-pillar trim panel
Loosening and fastening C-pillar trim panel
Removing and installing headliner
Removing and installing rear roof trim panel
Removing and installing sun visor
Removing and installing front roof trim panel
Removing and installing seal for roof assembly
Removing and installing sliding-roof frame
Labor time: 367 TU
Parts required:
000.043.303.19
Glazing adhesive set
1 ea.
991.566.945.00
Set of fastening parts
1 ea.
5N0.880.385
Clip airbag
2 ea.
999.507.839.01
Clamp
4 ea.
999.507.195.40
Expanding spring
2 ea.
999.209.084.40
Spacer
4 ea.
991.566.923.00
Trim seal (front left)
1 ea.
991.566.924.00
Trim seal (front right)
1 ea.
991.566.927.00
Trim seal (rear left)
1 ea.
991.566.928.00
Trim seal (rear right)
1 ea.
 Damage Code WD27 066 000 1
References:
 Workshop Manual '600655 Removing and installing roof assembly (full roof)'
 Workshop Manual '604019 Removing and installing sliding-roof panel'
 Workshop Manual '605419 Removing and installing seal for roof assembly'
2013© Porsche Cars North America, Inc.
AfterSales
Sep 5, 2013
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Technical Information
39/13
 Workshop Manual '663619 Removing and installing roof joint cover strip'
 Workshop Manual '708419 Removing and installing headliner'
Important Notice: Technical Bulletins issued by Porsche Cars North America, Inc. are intended only for use by professional automotive technicians who have attended Porsche service training
courses. They are written to inform those technicians of conditions that may occur on some Porsche vehicles, or to provide information that could assist in the proper servicing of a vehicle. Porsche special
tools may be necessary in order to perform certain operations identified in these bulletins. Use of tools and procedures other than those Porsche recommends in these bulletins may be detrimental to the
safe operation of your vehicle, and may endanger the people working on it. Properly trained Porsche technicians have the equipment, tools, safety instructions, and know-how to do the job properly and
safely. If a particular condition is described, do not assume that the bulletin applies to your vehicle, or that your vehicle will have that condition. See your authorized Porsche Dealer for the latest information
about whether a particular technical bulletin applies to your vehicle. Part numbers listed in these bulletins are for reference only. Always check with your authorized Porsche dealer to verify the current and
correct part numbers. The work procedures updated electronically in the Porsche PIWIS diagnostic and testing device take precedence and, in the event of a discrepancy, the work procedures in the PIWIS
Tester are the ones that must be followed.
© Porsche Cars North America, Inc.
Dealership
Distribution
Routing
Service Manager
_______
Shop Foreman
_______
Service Technician
________
_______
_______
_______
Asst. Manager
_______
Warranty Admin.
_______
Service Technician
________
_______
_______
_______
Dr. Ing. h.c. F. Porsche AG is the owner of numerous trademarks, both registered and unregistered, including without limitation the Porsche Crest®, Porsche®, Boxster®, Carrera®, Cayenne®,
Cayman®, Panamera®, Speedster®, Spyder®, 918 Spyder®, Tiptronic®, VarioCam®, PCM®, PDK®, 911®, 4S®, FOUR, UNCOMPROMISED.® and the model numbers and the distinctive shapes of
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and authorized users and cannot be copied or distributed. Porsche recommends seat belt usage and observance of traffic laws at all times.
Printed in the USA
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