FSB 221-010, Dia

Field Service Bulletin
Trucks
Volvo Trucks North America
Greensboro, NC USA
Date
This Field Service Bulletin replaces, “FSB 221-010_V,
Diagnostic Trouble Codes (DTCs), Low Oil Pressure”,
(USA71223) dated (08/2015).
5.2016
Group
No.
Release
221 010 04
Page
1(7)
Diagnostic Trouble Codes (DTCs), Low Oil
Pressure
VAH, VHD, VN
D11H, D11J
FSB 221-010, Diagnostic Trouble Codes (DTCs),
Low Oil Pressure
(May 2015)
Information
During long hard pull conditions, diagnostic trouble codes (DTC) SPN 100 FMI 1 or P052400
can log on certain VOLVO VAH, VHD and VN vehicles built between January 1, 2010 and
March 30, 2015 with D11 engines. These DTC may occur during the conditions described in
this bulletin, with or without an engine shut down lamp.
If there are no obvious signs of oil dilution, replace the pressure reduction valve, the oil cooler
and the piston cooling jets using the procedure below. Also reprogram the engine control
module if required based on the table below.
Note: Drain all engine oil into a clean container for reuse. Do not reuse engine oil if it is not
reusable or the engine is due for normal oil change service.
Note: Check chassis repair history to determine if the repairs outlined in this bulletin have
been previously done or not. If the updates outlined in this bulletin have not been done,
continue with the repairs outlined in this bulletin. If all updates have been done and the
engine is still faulting for low oil pressure, open an eService case to report the issue.
Service personnel: Please circulate, read and initial
Service
Manager
Warranty
Administrator
PV729-FSB221-010_V
Workshop
Foreman
Service Technicians
USA76401
Volvo Trucks North America
Field Service Bulletin
Date
5.2016
Group
No.
Release
221
010
04
Required Parts
W2084376
Required Parts
Item
Part Number
3
469846
4
22416685
Description
Quantity
O-Ring, Internal
1
Pressure Reduction (Relief) Valve, Purple
1
Page
2(7)
Volvo Trucks North America
Field Service Bulletin
Date
5.2016
Group
No.
Release
221
010
04
W2006072
Part Number
Description
Quantity
85125094
Oil Cooler Kit
1
993664
O-Ring (substitute for
40471626 in oil cooler kit)
1
85116577
Turbocharger Installation Kit
1
85124530
EGR Cooler Kit
1
W2103580
Item
Number
Part Number
Description
Quantity
2
994445
M8*16 Piston Cooling Nozzle Screws
6
3
22577447
Piston Cooling Nozzle
6
Page
3(7)
Volvo Trucks North America
Field Service Bulletin
Date
5.2016
Group
No.
Release
221
010
04
Check Engine Control Module Software Level
W2103597
US2010 and US2010 + 6 Control Unit Information
US2010, January 1,
2010 to May 8, 2011
Data Set 2
US2010 + 6, May 9,
2011 to December
31, 2012
22494236 OR LESS
Proceed with
software update
22709800 OR
HIGHER
No programming
necessary
22488255 OR LESS
Proceed with
software update
22711498 OR
HIGHER
No programming
necessary
Page
4(7)
Volvo Trucks North America
Field Service Bulletin
Date
5.2016
Group
No.
Release
221
010
04
W2103596
OBD 2013, US2014 (GHG) and OBD2015 Control Unit Information
OBD2013, January
1, 2013 to
December 31, 2013
Main Software Part
Number
US2014 (GHG),
January 1, 2014 to
December 31, 2014
OBD2015, January
1, 2015 to March 30,
2015
22578179 OR LESS
Proceed with
software update
22672845 OR
HIGHER
No programming
necessary
22572317 OR LESS
Proceed with
software update
22665159 OR
HIGHER
No programming
necessary
22616341 OR LESS
Proceed with
software update
22644015 OR
HIGHER
No programming
necessary
Page
5(7)
Volvo Trucks North America
Field Service Bulletin
Date
5.2016
Group
No.
Release
221
010
04
Procedure
You must read and understand the precautions and guidelines in Service Information,
Function Group 20, “Engine Safety Practices” before performing this procedure. If you are
not properly trained and certified in this procedure, ask your supervisor for training before
you perform it.
DANGER
Do not attempt to repair or service this vehicle without having sufficient training, the correct
service literature and the proper tools. Failure to follow this could make the vehicle unsafe
and lead to serious personal injury or death.
1 Secure the vehicle for service by parking it on a flat level surface, applying the parking
brake, chocking the rear wheels, and placing the transmission in neutral or park.
2 Disconnect all battery cables from the negative (ground) battery terminals to prevent
personal injury from electrical shock and prevent damage to electrical components.
3 Remove the oil pan. Refer to Function Group 21.
4 Remove and replace the pressure reduction (relief) valve in the oil valve body and replace
the internal O-ring. Tighten cover fasteners to 10 ± 2 Nm (88 ± 17 in-lbs).
W2082023
Page
6(7)
Volvo Trucks North America
Field Service Bulletin
Date
5.2016
Group
No.
Release
221
010
04
Note: Make sure the valve is fully seated and the cover close to the valve housing prior to
threading in the retaining screws. Otherwise the valve can make contact with the edge just
ahead of the seating surface and damage the valve. Do not use power tools to install this
valve. Do NOT disturb the pressure reduction valve located in the oil filter housing.
W2102180
5 Remove and replace the piston cooling nozzles. Refer to Function Group 22. Replace the
single use screws. Tighten the new piston cooling nozzle screws to 24 ±3 Nm (18 ±2 ft-lb).
6 Remove and replace the oil cooler. Refer to Function Group 22.
7 Install the oil pan. Refer to Function Group 21.
8 Refill the engine oil to the proper level.
9 Reconnect all previously removed cables to the negative (ground) battery terminals.
10 Reprogram the engine control module if required based on the reference table. Refer to
Function Group 28
11 Start engine, check for leaks and proper operation. Clear any DTC.
Reimbursement
This repair may be eligible for reimbursement if a product failure was experienced within time
and mileage limits of the applicable Warranty coverage. Reimbursement is obtained via the
normal claim handling process.
VOLVO Trucks North America engages in a comprehensive program of testing and
evaluating to provide the best possible product. VOLVO Trucks North America however, is
not committed to, or liable for updating existing vehicles.
Page
7(7)