TS-S120

SERVICE BULLETIN
Bulletin Type............: Safety Recall
Subject: Fasteners And Bracket Of Leveling
Valve Linkage System
Bulletin No...............: TS-S120
Bulletin Name..........: Fasteners And Bracket Of Leveling
Valve Linkage System
Bulletin Ref No.........: 700003234
Summary : This safety recall technical service
bulletin gives instruction about how to remedy
your vehicle.
NHTSA…………….........: 17V310
Bulletin Responsible: Fikret ÖZCAN
Release Date..........: 31.05.2017
Published by&Approved by: Hakan GÜNERDEM
Expiry Date……….......: 31.11.2018
Vehicle Model..........: TS45
Fiat Rate Code..........: TSS120
Flat Rate Time..........: 75 ‘
Welding on the Chassis
• Always disconnect the batteries (starting with the negative lead).
• Disconnect the connectors of electrical and electronic equipment (electronic control units, sensors and
actuators) if they are less than 2 meters away from the chassis part to be welded or the earth terminal of the
welding equipment.
• The earth terminal should never be attached to vehicle components such as engine, axles and springs. Arcing on
these
parts is not permitted, because of the risk of damage to bearings, springs, etc.
• The earth terminal must make good contact and be placed as close as possible to the part to be welded.
• Plastic pipes, rubber parts and parabolic springs should be well protected against welding spatter and
temperatures
higher than 70°.
TS-S120 1 / 11
SERVICE BULLETIN
Service bulletin expiry dates differ according to
service bulletin type.
Definitions
U-Type : Application period of this bulletin is 12
months after the date of issue.U type bulletin is
used for updates that need to be performed upon
customer complaints.
Release Date: As of this date the bulletin is
released and available on E-Doc. Modification
parts can be ordered. The time period between
the release date and the effective date may vary
according to the procurement lead time.
Effective Date: As of this date specified amount
of the total modification parts will be available on
Spare Parts Stock. Modification parts can be
ordered and the application can be performed. (
except non-compliance and safety related
campaigns, i.e. S-Type Bulletin)
• C-Type: Application period of this bulletin is 12
months after the date of issue. C type bulletin is
generally used for supplying technical
instructions or other type of information to
service network.
Part Order Deadline: Last order date for
modification parts. The part orders which will be
placed after this date should be approved by
Regional Coordinator.
Expiry Date: Expiration date for the application.
Bulletin Types
• S- Type: Application period of this bulletin is
18 months after the date of issue. S type bulletin
is used for Recall Campaigns.
• M-Type: Application period of this bulletin is 12
months after the date of issue. M type bulletin is
used for updates that should be implemented
without waiting for customer complaints.
TS-S120 2 / 11
SERVICE BULLETIN
GENERAL PRECAUTIONS
1. Suggested Dress Code:
2. Before Starting the Work:
Always wear protective clothing. Do not wear any damaged or loose-fitting clothing
and remove jewelry before starting the work. In case of long hair use hairnet.
The illustration above shows some of the correct and incorrect clothing that should
be worn during work. Sharp edges should be avoided e.g belts, watches, necklaces etc.
3. Interior materials protection:
Seats, trimming, upholstery stuff and carpeting should be protected with appropriate
coverings.
TS-S120 3 / 11
SERVICE BULLETIN
Included Parts List
No
Part No
Part Name
1
Picture
Qty
Unit
RP316115Y
BRACKET,
LEVELING VALVE
LEFT
1
Pc
2
RP316114Y
BRACKET,
LEVELING VALVE
RIGHT
1
Pc
3
BCMB08030B30Y
BOLT
4
Pcs
4
MF450005Y
WASHER,PLAIN (A
8.4)
10
Pcs
5
MF430005Y
NUT, AKB
(M8X1.25)
4
Pcs
6
MF450405Y
SPRING LOCK
WASHER (B 8)
6
Pcs
7
MF101257Y
BOLT,AKB(M8x25)
2
Pcs
TS-S120 4 / 11
SERVICE BULLETIN
Application:
Assembly Number: RP316001Y
1-Open the fender.
2- Dismount the shock absorber's lower nut;
Dismount the shock absorber
TS-S120 5 / 11
SERVICE BULLETIN
3- Dismount the current bracket's bolt which is marked with red arrow and mount the
new bolt (MF101257Y) with using spring lock washer and washer.
MF101257Y
4- Mark the points where the new bracket's holes coincide on the old bracket. After marking
the spots which you need to drill, drill 3/8" holes to the old bracket. After drilling the holes,
mount the new bracket with bolt (BCMB08030B30Y), spring washer (MF450405Y), plain
washer (MF450005Y) and nut (MF430005Y).
BCMB08030B30Y
TS-S120 6 / 11
SERVICE BULLETIN
5-Close the fender.
FLAT-RATE BREAK DOWN
Application
1. Preparation
2. Opening the fenders for both sides
3. Removing the shock absorbers' lower nuts
4. Drilling the new holes on leveling brackets
5. Reinforcement bracket assembly
6. Closing the fenders for both sides
Total
Time
10 Mins
15 Mins
10 Mins
10 Mins
10 Mins
20 Mins
75 Mins
TS-S120 7 / 11
SERVICE BULLETIN
Affected Vehicle List
No
VIN
Country
1
2
3
4
5
6
7
8
9
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11
12
13
14
NLTEJXU81E1000003
NLTEJXU83E1000004
NLTEJXU85E1000005
NLTEJXU85F1000006
NLTEJXU87F1000007
NLTEJXU87F1000010
NLTEJXU80F1000009
NLTEJXU89F1000008
NLTEJXU89F1000011
NLTEJXU80F1000012
NLTEJXU82F1000013
NLTEJXU84F1000014
NLTEJXU86F1000015
NLTEJXU88F1000016
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
NLTEJXU8XF1000017
NLTEJXU81F1000018
NLTEJXU83F1000019
NLTEJXU8XF1000020
NLTEJXU81F1000021
NLTEJXU83F1000022
NLTEJXU85F1000023
NLTEJXU87F1000024
NLTEJXU89F1000025
NLTEJXU80F1000026
NLTEJXU82F1000027
NLTEJXU84F1000028
NLTEJXU86F1000029
NLTEJXU82F1000030
NLTEJXU84F1000031
NLTEJXU86F1000032
NLTEJXU88F1000033
NLTEJXU8XF1000034
NLTEJXU81F1000035
NLTEJXU83F1000036
NLTEJXU85F1000037
NLTEJXU87F1000038
NLTEJXU89F1000039
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
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SERVICE BULLETIN
38
39
40
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45
46
47
48
NLTEJXU85F1000040
NLTEJXU87F1000041
NLTEJXU89F1000042
NLTEJXU80F1000043
NLTEJXU82F1000044
NLTEJXU84F1000045
NLTEJXU86F1000046
NLTEJXU88F1000047
NLTEJXU8XF1000048
NLTEJXU81F1000049
NLTEJXU88F1000050
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
49
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80
NLTEJXU8XF1000051
NLTEJXU81F1000052
NLTEJXU83F1000053
NLTEJXU85F1000054
NLTEJXU87F1000055
NLTEJXU89F1000056
NLTEJXU80F1000057
NLTEJXU82F1000058
NLTEJXU84F1000059
NLTEJXX8XG1000063
NLTEJXX81G1000064
NLTEJXX83G1000065
NLTEJXX85G1000066
NLTEJXX87G1000067
NLTEJXX84G1000060
NLTEJXX86G1000061
NLTEJXX88G1000062
NLTEJXX89G1000068
NLTEJXX80G1000069
NLTEJXX87G1000070
NLTEJXX89G1000071
NLTEJXX80G1000072
NLTEJXX82G1000073
NLTEJXX84G1000074
NLTEJXX86G1000075
NLTEJXX8XG1000077
NLTEJXX81G1000078
NLTEJXY8XG1000076
NLTEJXX83G1000079
NLTEJXX8XG1000080
NLTEJXX81G1000081
NLTEJXX83G1000082
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
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SERVICE BULLETIN
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126
NLTEJXX85G1000083
NLTEJXX87G1000084
NLTEJXX89G1000085
NLTEJXX80G1000086
NLTEJXX82G1000087
NLTEJXX84G1000088
NLTEJXX86G1000089
NLTEJXX82G1000090
NLTEJXX84G1000091
NLTEJXX86G1000092
NLTEJXX88G1000093
NLTEJXX8XG1000094
NLTEJXX81G1000095
NLTEJXX83G1000096
NLTEJXX85G1000097
NLTEJXX87G1000098
NLTEJXX89G1000099
NLTEJXX81G1000100
NLTEJXX83G1000101
NLTEJXX85G1000102
NLTEJXX87G1000103
NLTEJXX89G1000104
NLTEJXX80G1000105
NLTEJXX82G1000106
NLTEJXX84G1000107
NLTEJXX86G1000108
NLTEJXX88G1000109
NLTEJXX84G1000110
NLTEJXX86G1000111
NLTEJXX88G1000112
NLTEJXX8XG1000113
NLTEJXX81G1000114
NLTEJXX83G1000115
NLTEJXX85G1000116
NLTEJXX87G1000117
NLTEJXX89G1000118
NLTEJXX80G1000119
NLTEJXX87G1000120
NLTEJXY80G1000121
NLTEJXY82G1000122
NLTEJXY84G1000123
NLTEJXY86G1000124
NLTEJXY88G1000125
NLTEJXY8XG1000126
NLTEJXY81G1000127
NLTEJXY83G1000128
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
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NLTEJXY85G1000129
NLTEJXY8XH1000130
NLTEJXY81H1000131
NLTEJXY83H1000132
NLTEJXY85H1000133
NLTEJXY87H1000134
NLTEJXY89H1000135
NLTEJXY80H1000136
NLTEJXY82H1000137
NLTEJXY84H1000138
NLTEJXY86H1000139
NLTEJXY82H1000140
NLTEJXY84H1000141
NLTEJXY86H1000142
NLTEJXY88H1000143
NLTEJXY8XH1000144
NLTEJXY81H1000145
NLTEJXY83H1000146
NLTEJXY85H1000147
NLTEJXY87H1000148
NLTEJXY89H1000149
NLTEJXY85H1000150
NLTEJXY87H1000151
NLTEJXY89H1000152
NLTEJXY80H1000153
NLTEJXY82H1000154
NLTEJXY84H1000155
NLTEJXY86H1000156
NLTEJXY88H1000157
NLTEJXY8XH1000158
NLTEJXY81H1000159
NLTEJXY8XH1000161
NLTEJXY81H1000162
NLTEJXY83H1000163
NLTEJXY85H1000164
NLTEJXY87H1000165
NLTEJXY89H1000166
NLTEJXY80H1000167
NLTEJXY82H1000168
NLTEJXY84H1000169
NLTEJXY80H1000170
USA
USA
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TS-S120 11 / 11