T-SB-0006-15

February 3, 2015
T-SB-0006-15
Center Roof Drip Molding Loose
Service
Category
Vehicle Exterior
Section
Exterior Panels/Trim
Market
USA
Applicability
YEAR(S)
MODEL(S)
ADDITIONAL INFORMATION
2013 – 2015
RAV4
Drive Type(s): 4WD, 2WD
Engine(s): 2AR
Transmission(s): 6AT
VDS(s): BF4EV, BFREV, DF4EV, DFREV, RF4EV,
RFREV, WF4EV, WFREV, YF4EV, YFREV,
ZF4EV, ZFREV
Introduction
Some 2013 – 2015 model year RAV4 vehicles may exhibit a condition where the center roof drip
molding on the right hand and/or left hand side of the vehicle becomes loose. An updated molding is
available to address this condition.
Production Change Information
This bulletin applies to vehicles produced BEFORE the Production Change Effective VINs
shown below.
PLANT
PRODUCTION CHANGE EFFECTIVE VIN
TMMC
2T3ZFREV#FW151976
Shokki
JTMBFREV#FD112218
Takaoka
JTMBFREV#FJ019295
MODEL
RAV4
Parts Information
PART NUMBER
PREVIOUS
75557-0R030
75557-42050
PART NAME
QTY
Moulding, Roof Drip Side Finish, Center No. 2
1
NEW
75557-0R050
NOTE
Part Number 75557-0R050 is to be used on BOTH North America production (NAP) and Japan
production (CBU) vehicles.
© 2015 Toyota Motor Sales, USA
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Center Roof Drip Molding Loose
Warranty Information
OP CODE
DESCRIPTION
TIME
OFP
T1
T2
BD1501
R & R Center No. 2 Roof Drip Side Finish
Molding (One Side)
0.6
62
13
BD1501A
Opposite Side
0.6
75557-0R030
75557-42050
APPLICABLE WARRANTY
• This repair is covered under the Toyota Basic Warranty. This warranty is in effect for 36 months
or 36,000 miles, whichever occurs first, from the vehicle’s in-service date.
• Warranty application is limited to occurrence of the specified condition described in
this bulletin.
Required Tools & Equipment
SPECIAL SERVICE TOOLS (SST)
PART NUMBER
QTY
Plastic Pry Tool Kit*
00002-06020-01
1
* Essential SST.
NOTE
Additional SSTs may be ordered by calling 1-800-933-8335.
© 2015 Toyota Motor Sales, USA
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Center Roof Drip Molding Loose
Repair Procedure
Removal Procedure for Vehicles Without Roof Rack Assembly
1. Remove the roof drip side finish molding joint
cover LH or RH (w/o roof rack assembly).
Figure 1.
.
2
A. Put protective tape around the roof drip side
finish molding joint cover.
4
HINT
Use the same procedure for other affected
roof drip side finish molding joint covers.
3
1
B. Using a molding remover, detach the claw
and clip, then remove the roof drip side finish
molding joint cover.
1
Protective Tape
2
Claw
3
Clip
4
Molding Remover
2. Remove the Center No. 2 Roof Drip Side Finish Molding and prepare for installation of new part.
A. Put protective tape around the Center No. 2
Roof Drip Side Finish Molding.
Figure 2.
1
1
© 2015 Toyota Motor Sales, USA
Protective Tape
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Center Roof Drip Molding Loose
Repair Procedure (Continued)
Removal Procedure for Vehicles Without Roof Rack Assembly (Continued)
B. Place a matchmark on the roof side of vehicle 3 mm behind the installation point.
Figure 3.
5
4
4
6
3
6
2
1
4
4
1
Front of Vehicle
4
Installation Point
2
Panel Side
5
Matchmark
3
Roof Side
6
3 mm
© 2015 Toyota Motor Sales, USA
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T-SB-0006-15
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Center Roof Drip Molding Loose
Repair Procedure (Continued)
Removal Procedure for Vehicles Without Roof Rack Assembly (Continued)
C. Using a molding remover, remove the Center
No. 2 Roof Drip Side Finish Molding.
Figure 4.
2
1
1
Protective Tape
2
Molding Remover
Removal Procedure for Vehicles With Roof Rack Assembly
1. Remove the front roof rack leg cover LH by
detaching the 7 claws and 2 guides.
Figure 5.
© 2015 Toyota Motor Sales, USA
.
February 3, 2015
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Center Roof Drip Molding Loose
Repair Procedure (Continued)
Removal Procedure for Vehicles With Roof Rack Assembly (Continued)
2. Remove the front roof rack lower cover LH by
detaching the 6 claws.
Figure 6.
.
3. Remove the rear roof rack leg cover LH by
detaching the 7 claws and 2 guides.
Figure 7.
.
4. Remove the rear roof rack lower cover LH by
detaching the 6 claws.
Figure 8.
.
© 2015 Toyota Motor Sales, USA
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Center Roof Drip Molding Loose
Repair Procedure (Continued)
Removal Procedure for Vehicles With Roof Rack Assembly (Continued)
.
5. Remove the roof rack assembly LH by removing
the 4 bolts.
Figure 9.
6. Remove the front roof rack leg cushion LH.
Figure 10.
.
Figure 11.
.
A. Remove the 4 clips and remove the front roof
rack leg cushion LH.
B. Remove the two No. 2 roof carrier seals.
7. Remove the rear roof rack leg cushion LH.
A. Detach the 4 clips and remove the rear roof
rack leg cushion LH.
B. Remove the two No. 2 roof carrier seals.
© 2015 Toyota Motor Sales, USA
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Center Roof Drip Molding Loose
Repair Procedure (Continued)
Removal Procedure for Vehicles With Roof Rack Assembly (Continued)
8. Remove the No. 2 roof rack end cover by
detaching the claw and guide.
Figure 12.
.
HINT
Use the same procedure to remove all No. 2
roof rack end covers.
9. Remove the Center No. 2 Roof Drip Side Finish Molding and prepare for installation of new part.
A. Put protective tape around the Center No. 2
Roof Drip Side Finish Molding.
Figure 13.
1
1
© 2015 Toyota Motor Sales, USA
Protective Tape
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Center Roof Drip Molding Loose
Repair Procedure (Continued)
Removal Procedure for Vehicles With Roof Rack Assembly (Continued)
B. Place a matchmark on the roof side of vehicle 3 mm behind the installation point.
Figure 14.
5
4
4
6
3
6
2
1
4
4
1
Front of Vehicle
4
Installation Point
2
Panel Side
5
Matchmark
3
Roof Side
6
3 mm
© 2015 Toyota Motor Sales, USA
February 3, 2015
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Center Roof Drip Molding Loose
Repair Procedure (Continued)
Removal Procedure for Vehicles With Roof Rack Assembly (Continued)
C. Using a molding remover, remove the Center
No. 2 Roof Drip Side Finish Molding.
Figure 15.
2
1
1
Protective Tape
2
Molding Remover
Installation of New Molding
1. Clean roof channel with cloth.
A. Remove any dirt or debris from the entire channel with dampened cloth.
B. Remove any residual tape from previous parts.
C. Use dry cloth to remove any moisture left from the initial cleaning.
Figure 16. OK Condition
Figure 17. No Good Condition
1
1
© 2015 Toyota Motor Sales, USA
Remove Residual Tape
February 3, 2015
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Center Roof Drip Molding Loose
Repair Procedure (Continued)
Installation of New Molding (Continued)
2. Prepare NEW molding part for installation.
A. Remove the release tape from double-sided
tape on molding.
Figure 18.
B. Pick up molding with both hands.
Figure 19.
NOTE
Do NOT touch adhesive section with
either hand.
© 2015 Toyota Motor Sales, USA
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Center Roof Drip Molding Loose
Repair Procedure (Continued)
Installation of New Molding (Continued)
3. Insert NEW molding into roof channel.
Figure 20.
.
Align and insert front section of new molding at
matchmark 3 mm behind installation point.
3
2
1
4
1
Front of Vehicle
2
Installation Point
3
Matchmark
4
3 mm
4. While applying consistent pressure, fit new molding into roof channel using the proper installation
technique, as shown.
NOTICE
Do NOT bend or twist new molding when fitting into the roof channel.
Figure 21. Proper Installation Technique
Figure 22. Incorrect Installation Technique
1
1
© 2015 Toyota Motor Sales, USA
Do NOT Bend or Twist Molding
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Center Roof Drip Molding Loose
Repair Procedure (Continued)
Installation of New Molding (Continued)
5. Confirm proper installation of new molding.
Figure 23. Correct Installation.
A. Ensure new molding is flush into the
roof channel.
1
B. Confirm there is NO gap between tape and
bottom portion of roof channel.
2
1
Molding Flush with Roof Channel
2
No Gap Between Tape and Roof Channel
6. Reinstall the roof rack assembly.
Refer to the Technical Information System (TIS), applicable model and model year
Repair Manual:
• 2013 – 2015 RAV4:
Vehicle Exterior – Exterior Panels/Trim – “Exterior Panels/Trim: Roof Rack: Installation”
© 2015 Toyota Motor Sales, USA