T-SB-0092-14

T-SB-0092-14
Rev2
August 14, 2014
HV Inverter Repair Components Available
Service
Category
General
Section
Introduction
Market
USA
Applicability
YEAR(S)
MODEL(S)
2012 – 2015
Prius V
2010 – 2015
Prius
ADDITIONAL INFORMATION
REVISION NOTICE
June 1, 2015 Rev2:
• Applicability has been updated to include 2012 – 2015 model year Prius V vehicles.
• Parts Information has been updated.
November 25, 2014 Rev1:
• Applicability has been updated to include 2015 model year Prius vehicles.
• Parts Information has been updated.
Any previous printed versions of this bulletin should be discarded.
Introduction
The purpose of this general information Service Bulletin is to inform the market that sub-component
diagnosis and replacement is now available for the Hybrid Inverter with Converter assembly equipped
on 2010 – 2015 model year Prius and 2012 – 2015 model year Prius V vehicles.
Warranty
Inverter refurbish is available under warranty. Warranty times for these procedures are included in
the Flat Rate Manual. Reimbursement will be managed under the warranty policy.
© 2015 Toyota Motor Sales, USA
Page 1 of 4
Rev2
T-SB-0092-14
August 14, 2014
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HV Inverter Repair Components Available
Parts Information
NOTE
Not all parts listed are needed for HV Inverter repair, this list is for reference only. Refer to the
Repair Manual for appropriate components based on the condition BEFORE ordering any parts.
PART NUMBER*
PART NAME
QTY
NOTES
G920H-47030
Computer Sub-Assy, MG Control
w/Bracket
1
—
G9207-47040
Terminal Sub-Assy, Inverter
w/Sensor
1
—
G920J-52010
Sensor Sub-Assy, Inverter Current
1
—
G9208-47090
Wire Sub-Assy, Inverter
1
—
04899-47020
Transistor Kit, Power Module
Intelligent (IPM)
1
—
Converter Kit, Hybrid Vehicle
1
—
04899-47060
Plug Kit, Inverter Drain
1
Required with any repair procedures.
G922L-47010
Cover, Inverter Signal Connector
1
91551-80618
Bolt, Flange
1
Parts not required, available in case
of breakage.
091X1-47020
Seal, Masking, No. 1
1
08887-02809
Toyota Thermal Grease X-23-7884-4
2
08826-00100
Seal Packing (or equivalent)
1
G920H-47040
04899-47021
04899-47030
04899-47040
04899-47080
Part included in IPM and Converter Kit,
available in case spare is needed.
Used only for IPM or Converter replacement.
Product has shelf life of 1 year, do NOT use
if stored past 1 year.
* Part numbers are subject to change.
© 2015 Toyota Motor Sales, USA
—
T-SB-0092-14
Rev2
August 14, 2014
Page 3 of 4
HV Inverter Repair Components Available
Repair Procedure
Please utilize the diagnostic and repair procedures provided in the applicable vehicle Repair Manual.
Refer to the Technical Information System (TIS), applicable model and model year Repair Manual:
• 2010 Prius:
Engine/Hybrid System – Hybrid/Battery Control System – “Hybrid/Battery Control: Hybrid
Control System: How To Proceed With Troubleshooting”
NOTICE
There are multiple inverters for 2010 MY Prius, please identify which inverter the vehicle
is equipped with and which parts are available for replacement. The identification method
can be found in the Repair Manual:
• 2010 Prius:
Engine/Hybrid System – Hybrid/Battery Control System – “Hybrid/Battery Control: Hybrid
Control System: DTC Check/Clear”
• 2011 Prius:
Engine/Hybrid System – Hybrid/Battery Control System – “Hybrid/Battery Control: Hybrid
Control System: How To Proceed With Troubleshooting”
• 2012 Prius:
Engine/Hybrid System – Hybrid/Battery Control System – “Hybrid/Battery Control: Hybrid
Control System: How To Proceed With Troubleshooting”
• 2013 Prius:
Engine/Hybrid System – Hybrid/Battery Control System – “Hybrid/Battery Control: Hybrid
Control System: How To Proceed With Troubleshooting”
• 2014 Prius:
Engine/Hybrid System – Hybrid/Battery Control System – “Hybrid/Battery Control: Hybrid
Control System: How To Proceed With Troubleshooting”
• 2015 Prius:
Engine/Hybrid System – Hybrid/Battery Control System – “Hybrid/Battery Control: Hybrid
Control System: How To Proceed With Troubleshooting”
• 2012 Prius V:
Engine/Hybrid System – Hybrid/Battery Control System – “Hybrid/Battery Control: Hybrid
Control System: How To Proceed With Troubleshooting”
• 2013 Prius V:
Engine/Hybrid System – Hybrid/Battery Control System – “Hybrid/Battery Control: Hybrid
Control System: How To Proceed With Troubleshooting”
© 2015 Toyota Motor Sales, USA
T-SB-0092-14
Rev2
August 14, 2014
Page 4 of 4
HV Inverter Repair Components Available
Repair Procedure (Continued)
• 2014 Prius V:
Engine/Hybrid System – Hybrid/Battery Control System – “Hybrid/Battery Control: Hybrid
Control System: How To Proceed With Troubleshooting”
• 2015 Prius V:
Engine/Hybrid System – Hybrid/Battery Control System – “Hybrid/Battery Control: Hybrid
Control System: How To Proceed With Troubleshooting”
© 2015 Toyota Motor Sales, USA