T-SB-0093-15

4Runner
1 Remove disc brake anti-rust covers/anti-corrosion
wheel film*……………………………………………………..
2 Inspect tires for defects/damage ……………………………
3 Activate Tire Pressure Warning System (TPWS) ……….
4 Install wheel covers/caps/spare tire wheel covers* ……….
5 Inspect for fuel, oil, coolant, and other fluid leaks …………
6 Inspect under the vehicle for damage, rust, etc ……………
7 Visually check bolts and nuts on chassis and powertrain
for looseness…………………………………………………….
8 Install rubber body plugs (stored in glove box or center
console)*………………………………………………………..
FUNCTIONAL OPERATION
Apply parking brake and cycle ignition “IG-ON”; place gear selector in reverse; turn
on lights and rear defogger. Unlock all doors, release fuel door, release trunk hatch.
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6
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10
OK
UNDER VEHICLE (ON HOIST)
1 Install Short Pin (see page 2)………………………………
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4
October 2015
Adjust\
Repair
OK
BEFORE INSPECTION
Adjust\
Repair
2016 PRE-DELIVERY SERVICE CHECK SHEET
Check dome, courtesy, map, and sun visor lights*………...
Check warning/indicator lights, gauges, and horn.…..…….
Check windshield wipers and washer…..……………………
Check headlights, instrument lights, turn signals,
emergency flashers, and brake lights ……………………….
Check inside/outside rear view mirror operation/
adjustment……………………………………………………..
Check cigarette lighter* and power outlets………………….
Check sliding roof*…………………………………………….
Check audio/navigation*/backup camera* systems and
set clock…..……………….……………………………………
Check auto-running boards*………………………………….
Install shift-lock override button cover ………... ……….…...
ROAD TEST
A complete road test helps assure customer satisfaction. Drive vehicle over a
variety of road surfaces and driving conditions. Check for unusual noise and driving
performance.
Enter Odometer Readings
Reading Before Test: _______________ Reading After Test: ________________
WALKAROUND INSPECTION
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Start at left front door. Check window and door lock operation (from master power
switch, if equipped). Continue around vehicle in a counterclockwise direction
checking each door and window operation, child door locks, seat belts, interior
condition, all lights, luggage compartment contents. Finish by checking headlight
aim and continue into UNDER HOOD checks.
1 Check Smart Key System*………………………………...
2 Check door and door lock operation, including each
wireless remote control/theft deterrent system*…………….
3 Check window operation………………………………………
4 Check that engine starts with all keys ……………….………
5 Check that child safety door locks are in normal (unlocked)
position……………………………………………………….….
6 Check seats and seat belt operation………………………...
7 Check rear defogger/rear view mirror defogger*…………..
8 Check side marker, tail, backup, and license plate lights …
9 Check luggage compartment light* and trim appearance…
10 Check jack and tool installation……………………………….
11 Check headlight aim…………………………………………...
Check cold engine operation …………………………………
Check engine operation during warm-up ……………………
Check engine at normal operating temperature ……………
Check automatic transmission operation ………………...….
Check brake and parking brake operation ………………….
Check steering operation and off-center/vehicle pull/flutter
Inspect for abnormal noise and vibration ……………………
Inspect for squeaks and rattles ………………………………
Check front and rear* heater and A/C operation……………
Check cruise control operation* ……………………………...
Check front seat heater/ventilation operation* ……………..
Set/calibrate compass* (see page 2)………………………..
FINAL INSPECTION AND CLEANING
1 Remove interior protective covers, unnecessary labels,
tags, etc. (Remove just before delivery to customer) ………
2 Visually inspect all interior parts for installation, damage, fit,
dirt, etc.…………………………………………………………..
3 Verify floor mat application and install using retaining
clips*…………………………………………………………….
4 Verify green light is illuminated on SOS (Safety Connect)
button*…………………………………………………………...
5 Remove Rapgard™ and clear protective bumper film*……
6 Wash and clean vehicle……………………………………….
7 Inspect paint finish for scratches, chips, rust, dents,
damage, etc……………………………………………………
8 Install front bumper lower side support (see page 2)……….
9 Install roof rack leg covers and cross bars*…………….
10 Inspect exterior body parts for proper installation, damage,
rust, etc………………………………………………………….
11 Place oil change sticker on inside of windshield, top left
corner……………………………………………………………
12 Install front license plate and mounting bracket* (see
page 2)………………………………………………………….
13 Place Owner’s Guide and first aid kit portfolio* in glove box
14 Perform Techstream Health Check…………………………..
UNDER HOOD
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2
3
4
5
Check engine oil level…………………………………………
Check brake and power steering fluid levels………………..
Check engine coolant level …………………………………..
Check windshield washer fluid level…………………………
Check battery state-of-charge using Digital Battery
System Analyzer (SOC Reading: ___________%) ……
6 Inspect for fuel, oil, coolant, and other fluid leaks………….
* Inspect or install when equipped/required.
Completion and retention of this form is required to comply with Toyota’s Warranty Policy.
TECHNICIAN’S SIGNATURE
NAME (PLEASE PRINT)
Date
Dealer Name
SERVICE MANAGER’S SIGNATURE
We hereby certify that all items
on this form have been
checked and corrected for
proper operation as required.
NAME (PLEASE PRINT)
Dealer Code
Vehicle Identification Number (Sticker)
SHORT PIN INSTALLATION
To minimize battery discharge the Short Pin has been removed and is stored in the engine compartment relay block.
Install the Short Pin and confirm all related DTCs (B1650 & B1794) are cleared.
If any DTCs besides B1650 and B1794 remain, repair the applicable system according to the Repair Manual.
NOTE
• Removing the Short Pin cuts off the power sources relating to the dome,
radio No. 1, and ECU-B fuses.
• The Short Pin does NOT function as a fuse, so only install it in the
position shown.
• If the vehicle is stored in the dealership for a long period of time after
PDS, disconnect the negative (–) battery terminal to prevent battery
discharge. Refer to Service Bulletin No. PG001-06, “Battery
Maintenance for In-Stock Vehicles & Pre-Delivery,” for battery
maintenance information.
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Short Pin Storage Location
2
Install Short Pin Here (Original Location)
COMPASS CALIBRATION
Refer to the Repair Manual for the Calibration procedure for vehicles equipped with a compass in the rear view mirror.
NOTE
 Do NOT perform calibration of the compass in a place where the Earth’s magnetic field is subject to interference
(underground parking, under a steel tower, between buildings, roof parking, near a railroad crossing, near a large
vehicle, etc.).
 During calibration, do NOT operate electric systems (moon roof, power windows, etc.) as they may interfere with
the calibration.
FRONT BUMPER LOWER SIDE SUPPORT INSTALLATION
The front bumper lower side support set is stored in the
luggage compartment to avoid damage during
transportation.
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Claw
2
Clip
1. Attach the 4 claws and guide to each support.
2. Install the left front bumper lower side support to the
front bumper by engaging the four claws and
inserting the 2 clips.
3. Repeat step 2 for the right side.
FRONT LICENSE PLATE AND MOUNTING BRACKET INSTALLATION*
The front license plate mounting bracket and 2 self-tapping screws are loaded in the luggage compartment at the assembly plant.
1. Align the installation holes “A” of the mounting bracket with the dimples on the front bumper cover.
2. Install the 2 self-tapping screws through the mounting bracket and into the front bumper cover at the dimples.
NOTICE
• Do NOT pre-drill holes into the bumper.
• Do NOT overtighten the self-tapping screws.
• Horizontally install the self-tapping screw to the boss of the
bumper cover.
HINT
• Holes “A” are used for installation of the mounting bracket to
the front bumper cover.
• Holes “B” are used for installation of the front license plate to
the mounting bracket.
3. Install the front license plate to the mounting bracket using
2 self-tapping screws.
NOTICE
Do NOT overtighten the self-tapping screws.
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Mounting Bracket
3
License Plate
2
Self-tapping Screws
4
Dimples