T-SB-0090-16

YARIS
UNDER VEHICLE (ON HOIST)
1 Remove disc brake anti-rust covers/anti-corrosion
wheel film* (remove just prior to customer delivery)…..
2 Inspect tires for defects/damage.……………………………..
3 Activate and Initialize Tire Pressure Warning System
(TPWS) (see page 2).……...................................................
4 Install wheel covers/caps*.…………………………………….
5 Inspect for fuel, oil, coolant, and other fluid leaks…………..
6 Inspect under the vehicle for damage, rust, etc..……………
7 Visually check bolts and nuts on chassis and powertrain
for looseness…………………………………………………….
8 Install rubber body plugs*.……………………………………..
9 Install front wheel opening extension pads
(see page 2)…………………………………………………….
1 Install DCC Fuse (see page 2).………………………………..
FUNCTIONAL OPERATION
Apply parking brake and cycle “IG-ON,” place gear selector in reverse, turn on lights
and rear defogger. Unlock doors; release fuel door.
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OK
BEFORE INSPECTION
August 2016
Check dome, courtesy, and map lights*.……………………..
Check warning/indicator lights, gauges, and horn.…...……..
Check windshield wipers and washers....…………….….…..
Check headlights, instrument lights, turn signals,
emergency flashers, and brake lights…………………………
Check inside/outside rear view mirror
operation/adjustment.…….…….………………………………
Check power outlets and cigarette lighter*.…………….…….
Check audio, navigation*, and backup camera* systems
and set clock.……………………………………………………
Install shift-lock override button cover ………………..……...
ROAD TEST
A complete road test helps assure customer satisfaction. Drive vehicle over a
variety of road surfaces and driving conditions. Check for unusual noise and
driving performance.
Enter Odometer Readings
WALKAROUND INSPECTION
Start at left front door. Check window and door lock operation (from master power
switch, if equipped). Continue around vehicle in a counterclockwise direction
checking each door and window operation, child door locks, seat belts, interior
condition, all lights, luggage compartment contents. Finish by checking headlight
aim and continue into UNDER HOOD checks.
Reading Before Test: _______________ Reading After Test: ________________
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1 Check door and door lock operation, including each
wireless remote control/theft deterrent system*……………..
2 Check window operation……………………………………….
3 Check that engine starts with all keys.……………….……….
4 Check that child safety door locks are in normal
(unlocked) position*….….………………………………….…..
5 Check seats and seat belt operation………………………....
6 Check rear defogger.…………………………………………...
7 Check side marker, tail, backup, and license plate lights.….
8 Check luggage compartment light* and trim appearance…..
9 Adjust spare tire pressure, inspect for damage, and check
jack and tool installation………………………………………..
10 Check headlight aim…………………………………………....
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Check cold engine operation.………………………………….
Check engine operation during warm-up.……………………
Check engine at normal operating temperature.…………….
Check clutch or automatic transmission operation………….
Check brake and parking brake operation.…………………..
Check steering operation and off-center/vehicle
pull/flutter………………………………………………………...
Inspect for abnormal noise and vibration.……………………
Inspect for squeaks and rattles.……………………………….
Check front and rear* heater and A/C operation…………….
Check cruise control operation*.……………………………...
FINAL INSPECTION AND CLEANING
1 Remove interior protective covers, unnecessary
labels, tags, etc. (Remove just before delivery
to customer).………….….….…………………………………..
2 Visually inspect all interior parts for installation, damage,
fit, dirt, etc.…………….…………………………………………
3 Verify floor mat application and install using
retaining clips*….….……………………………………….….
4 Remove Rapgard™ and clear protective
bumper film*…..…………………………………………………
5 Wash and clean vehicle………………………………………..
6 Inspect paint finish for scratches, chips, rust, dents,
damage, etc……………………………………………………..
7 Inspect exterior body parts for proper installation, damage,
rust, etc…………………………………………………….…….
8 Place oil change sticker on inside of windshield, top
left corner….……………………………………………..………
9 Install front license plate* (see page 2)……..….….…..…….
10 Place Owner’s Manual portfolio* in glove box………….……
11 Perform Techstream Health Check……………………….…..
UNDER HOOD
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Check engine oil and ATM* fluid levels.………………………
Check brake and clutch* fluid levels.………………………….
Check engine coolant level.……………………………………
Check windshield washer fluid level.………………………….
Check battery State-Of-Charge using Digital Battery
System Analyzer (SOC Reading: ___________%).…..…..
6 Inspect for fuel, oil, coolant, and other fluid leaks…………...
Notes:
* Inspect or install when equipped/required.
Completion and retention of this form is required to comply with Toyota’s Warranty Policy.
TECHNICIAN’S SIGNATURE
NAME (PLEASE PRINT)
Date
Dealer Name
Adjust\
Repair
OK
2017 PRE-DELIVERY SERVICE CHECK SHEET
Adjust\
Repair
Market: USA
SERVICE MANAGER’S SIGNATURE
We hereby certify that all
items on this form have been
checked and corrected for
proper operation as required.
NAME (PLEASE PRINT)
Dealer Code
Vehicle Identification Number (Sticker)
DCC FUSE INSTALLATION
To minimize battery discharge the DCC fuse (30A)
has been removed and is stored in the engine
compartment relay block. Install the DCC fuse into
the location shown.
FRONT WHEEL OPENING EXTENSION PAD
INSTALLATION
The front wheel opening extension pad set (right and left) are
loaded in the luggage compartment at the assembly plant to avoid
damage in transit. Use this procedure for both right and left sides.
1. Hook the retainers of the front
wheel opening extension pad
through the installation holes on
the fender liner.
2. Install the 2 self-tapping screws.
1 Storage Location
2 Installation Location
3 Front
1 Self-tapping Screws
TPWS ACTIVATION AND INITIALIZATION
Activation Procedure
1. Connect Techstream to DLC3.
2. Cycle the IG switch to the “IG-ON” position and check that the Low Tire Pressure Warning Light blinks for 1 minute and
then remains illuminated.
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3. Press or remove the valve core to reduce the tire inflation pressure rapidly by 6 psi (0.4 kgf/cm , 40 kPA), or more, within
30 seconds.
4. Using Techstream, check for DTCs (C2111-C2114). If no DTCs are stored, continue to step 5. If these DTCs are stored,
repeat step 3.
5. Adjust ALL tires to the standard tire inflation pressure, as indicated on the Tire and Loading Information label inside the
driver’s door jamb.
6. Check the tire pressure values of ALL the tires using Techstream. TPWS ECU / DATA LIST / TIREPRESS 1 – 4
Initialization Procedure
Refer to the Repair Manual for the Initialization procedure.
NOTE
 If DTCs C2111-C2114 are present after repeating step 3, lift the vehicle and rotate each tire so that the tire pressure
warning valve/sensor is at the top of the wheel well. Then repeat step 3.
 To adjust the tire pressure correctly when the outside temperature is significantly colder than shop temperature,
perform a Health Check using Techstream and select the “Compensation Tire Pressure” checkbox. Compensation
pressures will be displayed on the Health Check results screen. Adjust the tire pressure when the tires are cold.
FRONT LICENSE PLATE INSTALLATION*
For states that require a front license plate, please install per this procedure.
Front License Plate Installation Procedure
1. Align the installation holes of the front license plate with the dimples on the
radiator lower grille.
2. Install 2 self-tapping screws through the license plate and into the front
bumper at the dimples.
NOTICE
 Do NOT pre-drill holes into the bumper.
 Do NOT overtighten the self-tapping screws.
1 Dimples
2 License Plate
3 Self-tapping Screws