122-J8G5Z-09
Service Bulletin Details
Public Details for: 122-J8G5Z-09
Information: shock absorber for the respective chassis no longer available
- 1998 - 1997 - 1996 - 1995 - 1994 -
Models from 1998
1998 PORSCHE 911 |
Models from 1997
1997 PORSCHE 911 |
Models from 1996
1996 PORSCHE 911 |
Models from 1995
1995 PORSCHE 911 |
Models from 1994
1994 PORSCHE 911 |
911 (993) Technical Information 145/15 EN 4495 4 Replacement Shock Absorbers Vehicle Types: 911 Carrera (993)/911 Carrera S (993) 911 Carrera 4 (993)/911 Carrera 4S (993) 911 Targa (993) Model Year: As of 1994 up to 1998 Subject: Replacement shock absorbers (strut inserts) Information: Shock absorber for the respective chassis no longer available Notes: During repairs, the faulty shock absorber will be replaced by a new shock absorber of similar design. The functional dimensions of the new shock absorber are the same as the shock absorber that is installed as standard equipment. The shock absorbers MUST always be replaced on both sides of the axle or completely (front and rear axle) in the case of the lowered chassis (M-no. 033). The following tables show the respective vehicles with the possible chassis variants, and the corresponding shock absorbers required for replacement. Please check this when ordering parts! For further information: see Porsche Electronic Parts Catalog (PET). Standard: The standard chassis (M-no. M029)/touring suspension (M032 – ONLY for USA) was installed on the 911 Carrera 2/4 and 911 Targa. Front axle Standard Part No. – Approved Manufac- Part numbers (replacement) turer 993.343.041.03/.042.03 – worldwide Boge 993.343.041.37/.042.37 – worldwide Monroe 993.343.041.40/.042.40 – Shock absorber, left/right (1 x), color: green Rear axle 993.333.051.00/.052.00 – worldwide Boge 993.333.051.14/.052.14 – ONLY for USA Boge 993.333.051.34/.052.34 – worldwide Monroe Sport: 993.333.051.38 – Shock absorber(2 x), color: green Also use: 993.333.073.04 – Suspension/stabilizer (2 x) The sport suspension (M030; front axle: – 10 mm, rear axle: – 20 mm) was ONLY installed on the 911 Carrera, 911 Carrera S/4S coupés (M491 = Turbo Look). 2016© Porsche Cars North America, Inc. AfterSales Feb 10, 2016 Page 1 of 11 4 911 (993) 4495 EN Technical Information 145/15 Front axle Standard Part No. – Approved Manufac- Part numbers (replacement) turer 993.343.041.04/.042.04 – worldwide Boge 993.343.041.35/.042.35 – worldwide Monroe 993.343.041.39/.042.39 – Shock absorber, left/right (1 x), color: red Rear axle 993.333.051.12/.052.12 – Rest of the Boge world (RoW) Lowered: 993.333.051.13/.052.13 – USA Boge 993.333.051.35/.052.35 – RoW Monroe 993.333.051.36/.052.36 – USA Monroe 993.333.051.39 – Shock absorber(2 x), color: red Also use: 993.333.073.04 – Suspension/stabilizer (2 x) The lowered chassis (M033; front axle: – 10 mm, rear axle: – 20 mm) was ONLY installed on the 911 Carrera and 911 Targa including the S models (M491) in the “Rest of the world (RoW)” market. Front axle Standard Part No. – Approved Manufac- Part numbers (replacement) turer 993.343.041.07/.042.07 – RoW Boge 993.343.041.38/.042.38 – RoW Monroe 993.343.041.39/.042.39 – Shock absorber, left/right (1 x), color: red ONLY together with: • • 965.343.531.02.504 – Coil spring (2 x for front axle) Parts included for rear axle (see below) Rear axle 993.343.051.02/.052.02 – RoW Boge 993.343.051.37/.052.37 – RoW Monroe 993.333.051.39 – Shock aborber(2 x), color: red ONLY together with: • • • Feb 10, 2016 Page 2 of 11 AfterSales 993.333.531.11.504 – Coil spring (2 x for rear axle) 993.333.073.04 – Suspension/stabilizer (2 x) Parts included for front axle (see above) 2016© Porsche Cars North America, Inc. 911 (993) Technical Information 145/15 EN 4495 4 Parts List: Figure 1 Parts required for front axle: 993.343.041.401 1x Shock absorber assembly, left - colur: green (not shown) 993.343.042.401 1x Shock absorber assembly, right – color: green Figure 1 -1- 993.343.041.392 3 1x Shock absorber assembly, left – color: red (not shown) 993.343.042.392 3 1x Shock absorber assembly, right – color: red Figure 1 -1- 993.343.505.01 2x Bellows-type protective tube * Figure 1 -5- 900.380.005.09 8x Hexagon nut, M8 * (supporting mount, not shown) 965.343.531.02.5043 1x Coil spring, set * – color coding: orange/green (not shown) Front-axle shock absorber assembly always comprises: 1x Shock absorber, left (not shown) or right ( Figure 1 -1-) 964.343.502.03 1x Lock nut – lower (color: black) Figure 1 -2- 964.343.503.02 1x Adjusting nut – upper (color: black) Figure 1 -3- 999.084.441.09 1x Hexagon nut, M14 x 1.5 – DIN 985 Figure 1 -4- ——— * Must be ordered seperately. 1 Standard chassis (M-no. M029)/touring suspension (M032 – ONLY for USA) 2 Sport suspension (M030) 3 Lowered chassis (M033) 2016© Porsche Cars North America, Inc. AfterSales Feb 10, 2016 Page 3 of 11 4 911 (993) 4495 EN Technical Information 145/15 Figure 2 Parts required for rear axle: 993.333.051.381 2x 993.333.051.392 3 2x Shock absorber assembly, left/right – color: green Figure 2 -1Shock absorber assembly, left/right – color: red (not shown) 993.343.505.01 2x Bellows-type protective tube * Figure 2 -7- 993.333.073.04 2x Suspension/stabiliser * Figure 2 -8- 993.333.531.11.5043 2x Coil spring, set * – color coding: brown (not shown) 900.380.005.09 8x 900.380.008.01 4x Hexagon nut, M8 * DIN EN 1664 (supporting mount, not shown) Hexagon nut, M10 * (suspension/stabilizer, not shown) Rear-axle shock absorber assembly always comprises: ——— 1x Shock absorber ( Figure 2 -1-) 993.333.504.81 1x Concave washer (lock nut, silver) Figure 2 -2- 964.333.105.82 1x Additional spring, plastic Figure 2 -3- 999.025.230.03 1x Concave washer, 14 x 48 x 3.5 Figure 2 -4- 993.333.466.81 1x Sleeve Figure 2 -5- 999.084.445.0B 1x Hexagon nut, M12 x 1.25 – DIN 985 Figure 2 -6- * Must be ordered seperately. Spare Parts: All parts specified with a Porsche part number in the Parts List are available separately as spare parts (see also Porsche Electronic Parts Catalog – PET). Tools: V.A.G 1752 - Tensioning device for spring struts or commercially available tensioning device V.A.G 1332 - Torque wrench, 40-200 Nm (30-148 ftlb.) Feb 10, 2016 Page 4 of 11 AfterSales 2016© Porsche Cars North America, Inc. 911 (993) Technical Information 145/15 EN 4495 4 9647 - Hook wrench or commercially available hook wrench Shop light Work Procedure: 1 Preparatory work 1.1 Position the vehicle on the lifting platform and lift it. 1.2 Remove faulty spring strut including second spring strut on the other side of the vehicle. 1.2.1 Front axle Workshop Manual 40 8519 Removing front spring strut. ONLY for vehicles with lowered chassis (M033): Also remove spring struts on rear axle! 1.2.2 Rear axle Workshop Manual 42 7119 Removing rear spring strut. ONLY for vehicles with lowered chassis (M033): Also remove spring struts on front axle! 2 Convert and install spring strut for front axle. 2.1 Measure dimension X1 (top of adjusting nut/mounting point for shock absorber Figure 3 -X1-) on the standard spring strut. 1 2 3 4 X1 – – – – Standard shock absorber New shock absorber Adjusting nut Mounting point for shock absorber – Dimension of top of adjusting nut/mounting point for shock absorber Figure 3 2016© Porsche Cars North America, Inc. After ales Feb 10, 2016 Page 5 of 11 4 911 (993) 4495 EN Technical Information 145/15 2.2 Adjust dimension X2 (top of adjusting nut/mounting point for shock absorber Figure 4 -X2-) in accordance with dimension X1 (standard spring strut). 1 2 3 4 5 X1 X2 2.3 – – – – Standard shock absorber New shock absorber Adjusting nut Mounting point for shock absorber – Lock nut – Dimension of top of adjusting nut/mounting point for shock absorber (standard spring strut) – Dimension of top of adjusting nut/mounting point for shock absorber (new spring strut) Secure lock nut ( Figure 4 -5-) to adjusting nut ( Figure 4 -3-). Figure 4 Tightening torque 50 Nm (37 ftlb.) +/-5 Nm (+/-3.5 ftlb.) 2.4 2.5 Feb 10, 2016 Page 6 of 11 Disassemble faulty spring strut ( Workshop Manual 4085 Disassembling front spring strut) and assemble new spring strut as shown in Figure 5 ( Figure 5 ). 1 2 3 4 5 – – – – – 6 – 7 8 9 10 11 12 – – – – – – 13 14 – – Shock absorber(new) Lock nut (new) Adjusting nut (new) Concave washer (lower, re-use) Coil spring (re-use, ONLY for lowered chassis: new) Bellows-type protective tube (new) Concave washer (upper, re-use) Spacer sleeve (re-use) Supporting mount (re-use) Hexagon nut, M8 (new) Nut, M14 x 1.5 (new) Seal (perform visual inspection, use new seal if necessary) Push-on connector for ABS line (re-use) Wear indicator clip (re-use) Figure 5 Convert new spring strut for the other side of the vehicle in the same way. AfterSales 2016© Porsche Cars North America, Inc. 911 (993) Technical Information 145/15 EN 4495 4 Information Visually inspect supporting mount seal for damage/material properties and replace it if necessary. 2.6 Install both spring struts Workshop Manual 40 8519 Installing front spring strut (front axle, right: Figure 6 ). 1 2 3 4 5 6 – – – – – – Coil spring Bellows-type protective tube Shock absorber Concave washer (lower) Adjusting nut Lock nut ONLY for vehicles with lowered chassis (M033): Also install spring struts on rear axle (see Step 3)! 3 Convert and install spring strut for rear axle. Figure 6 3.1 Measure dimension X1 (spring plate – lower/bushing for shock absorber Figure 7 -X1-) on the standard shock absorber. 1 2 3 4 X1 – – – – – Standard shock absorber New shock absorber Spring plate – lower Bushing for shock absorber Dimension of spring plate (lower)/bushing for shock absorber Figure 7 2016© Porsche Cars North America, Inc. AfterSales Feb 10, 2016 Page 7 of 11 4 911 (993) 4495 EN Technical Information 145/15 3.2 Adjust dimension X2 (spring plate – lower/bushing for shock absorber Figure 8 -X2-) in accordance with dimension X1 (standard spring strut). 1 2 3 4 5 X1 X2 – Standard shock absorber – New shock absorber – Spring plate – lower = Concave washer (lock nut, silver) – Bushing for shock absorber – Joint bearing – Dimension of lower spring plate/bush for shock absorber (standard spring strut) – Dimension of lower spring plate/bush for shock absorber (new spring strut) Figure 8 3.3 Prepare shock absorbers for installation (left/right side of vehicle Figure 9). 1 2 3 X Feb 10, 2016 Page 8 of 11 – Joint bearing – Spring plate – lower = Concave washer (lock nut, silver) – Bushing for shock absorber – Dimension = 21° 3.3.1 Loosen joint bearing slightly from the concave washer (lock nut, silver Figure 9 -2-). 3.3.2 Adjust dimension X = 21° as required ( Figure 9). 3.3.3 Screw concave washer (lock nut, silver Figure 9 -2-) hand-tight to the joint bearing ( Figure 9 -1-). AfterSales Figure 9 2016© Porsche Cars North America, Inc. 911 (993) Technical Information 3.4 EN 4495 4 Disassemble faulty spring strut ( Workshop Manual 4271 Disassembling rear spring strut) and assemble new spring strut as shown in Figure 10 ( Figure 10 ). 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 3.5 145/15 – Shock absorber (new) – Concave washer (lock nut, silver – new) – Coil spring (re-use, ONLY for lowered chassis: new) – Additional spring, plastic (new) – Bellows (new) – Concave washer, 14 x 48 x 3.5 (new) – Sleeve (new) – Plate (re-use) – Intermediate piece, 3.0/5.5/8.0 mm (re-use) – Supporting mount (re-use) – Hexagon nut, M8, DIN EN 1664 (new) – Stop plate (re-use) – Hexagon nut, M12 x 1.25 (new) – Suspension/stabilizer (new) – Hexagon nut, M10 (new) Figure 10 Convert new spring strut for the other side of the vehicle in the same way. NOTICE Incorrect adjustment of joint bearing for shock absorber on rear axle • Joint bearing can break • Joint bearing touching axle support Check joint bearing settings (21° and height)! Fit shock absorbers without tension in the vehicle. Check that shock absorbers are working perfectly (compression/rebound) before driving! 2016© Porsche Cars North America, Inc. AfterSales Feb 10, 2016 Page 9 of 11 4 911 (993) 4495 EN Technical Information 145/15 3.6 Install both spring struts, see also Workshop Manual 42 7119 Installing rear spring strut. 1 2 3 4 5 6 – Coil spring – Concave washer (lock nut, silver) – Joint bearing – Shock absorber – Suspension/stabilizer – Anti-roll bar 3.6.1 Loosely pre-fit left/right spring strut at the relevant installation position in the vehicle. Loosen concave washer (lock nut) slightly if necessary and turn joint bearing/shock abFigure 11 sorber slightly into position so that it is connected without tension to the body/steering knuckle. 3.6.2 Secure concave washer (lock nut) to joint bearing. Tightening torque 100 Nm (74 ftlb.) NOTICE Suspension/stabilizer fitted incorrectly • Joint bearing can break Always fit suspension/stabilizer in such a way that the threaded bolt is facing the other side of the vehicle. 3.6.3 4 Fit new suspension/stabilizer as shown in Figure 11 ( Figure 11 ). Concluding work 4.1 Perform complete suspension alignment Workshop Manual 440503 Suspension alignment, complete Adjustment values Workshop Manual 4405 Adjustment values for suspension alignment 4.2 Remove vehicle from lifting platform. 40 85 20 00: –Removing and installing front spring strut (2 x)– 40 90 20 50: –Removing and installing front shock absorber (2 x)– Feb 10, 2016 Page 10 of 11 AfterSales Labor time: 150 TU Labor time: 90 TU 2016© Porsche Cars North America, Inc. 911 (993) Technical Information 145/15 EN 4495 4 Labor time: 160 TU 42 71 20 00: –Removing and installing rear spring strut (2 x)– 42 72 20 50: –Removing and installing rear coil spring (2 x)– 44 95 03 00: –Performing suspension alignment at front and rear– Labor time: 100 TU 44 95 15 50: –Adjusting vehicle at front and rear– Labor time: 200 TU Labor time: 80 TU Important Notice: Technical Bulletins issued by Porsche Cars North America, Inc. are intended only for use by professional automotive technicians who have attended Porsche service training courses. They are written to inform those technicians of conditions that may occur on some Porsche vehicles, or to provide information that could assist in the proper servicing of a vehicle. Porsche special tools may be necessary in order to perform certain operations identified in these bulletins. Use of tools and procedures other than those Porsche recommends in these bulletins may be detrimental to the safe operation of your vehicle, and may endanger the people working on it. Properly trained Porsche technicians have the equipment, tools, safety instructions, and know-how to do the job properly and safely. If a particular condition is described, do not assume that the bulletin applies to your vehicle, or that your vehicle will have that condition. See your authorized Porsche Dealer for the latest information about whether a particular technical bulletin applies to your vehicle. Part numbers listed in these bulletins are for reference only. Always check with your authorized Porsche dealer to verify the current and correct part numbers. The work procedures updated electronically in the Porsche PIWIS diagnostic and testing device take precedence and, in the event of a discrepancy, the work procedures in the PIWIS Tester are the ones that must be followed. © Porsche Cars North America, Inc. Dr. Ing. h.c. F. Porsche AG is the owner of numerous trademarks, both registered and unregistered, including without limitation the Porsche Crest®, Porsche®, Boxster®, Carrera®, Cayenne®, Cayman®, Macan®, Panamera®, Speedster®, Spyder®, 918 Spyder®, Tiptronic®, VarioCam®, PCM®, PDK®, 911®, RS®, 4S®, FOUR, UNCOMPROMISED®, and the model numbers and the distinctive shapes of the Porsche automobiles such as, the federally registered 911 and Boxster automobiles. The third party trademarks contained herein are the properties of their respective owners. Porsche Cars North America, Inc. believes the specifications to be correct at the time of printing. Specifications, performance standards, standard equipment, options, and other elements shown are subject to change without notice. Some options may be unavailable when a car is built. Some vehicles may be shown with non-U.S. equipment. The information contained herein is for internal authorized Porsche dealer use only and cannot be copied or distributed. Porsche recommends seat belt usage and observance of traffic laws at all times. Printed in the USA 2016© Porsche Cars North America, Inc. AfterSales Feb 10, 2016 Page 11 of 11