A661761 2038652-

Service Bulletin Details

Public Details for: A661761 2038652-

This technical service bulletin provides repair instructions for paint flaking off the radiator grille or front license plate holder.


- 2016 - 2015 - 2014 - 2013 -

66 Paint flakes off radiator grille or license plate holder
66 17 61 2038652/7 February 20, 2017. Supersedes Technical Service Bulletin Group 66 number 16-57 dated
October 18, 2016 for reasons listed below.
Model(s)
Year
A4, A5, A5
cabriolet, S5
2013 - 2016
cabriolet,
Q5
VIN Range
Vehicle-Specific Equipment
All
Not Applicable
Condition
REVISION HISTORY
Revision
Date
Purpose
7
-
Revised header data (Added A5/S5 Cabriolet)
6
10/18/2016
Revised Warranty (Updated Claim Type)
5
08/02/2016
Revised header data (Added model years)
Revised Warranty (Added time for license plate trim replacement on
vehicles with parking aid sensor)
Page 1 of 6
© 2017 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
The paint is flaking off of the
radiator grille or front license plate
holder (Figure 1).
Figure 1. Example of flaked-off paint.
Technical Background
The surfaces of these components were too smooth (due to high-gloss polishing tools), which led to weak
adhesion of the paint during production. Only components with color index T94 are affected.
Production Solution
Polishing tools have been modified to create a rougher surface for better paint adhesion. The painting application
has been improved as the supplier is now using a new paint facility. The improved components that have been
produced were installed on vehicles being built around May 1, 2015.
Page 2 of 6
© 2017 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
Service
Replace the components according to the instructions in ElsaPro at Repair Manual >> Body >> Body Exterior >>
66 Exterior Equipment >> Radiator Grille/Front Trim.
Warranty
Claim Type:
 110 up to 48 Months/50,000 Miles.

Service Number:
If vehicle is outside any warranty, this Technical Service Bulletin is
informational only.
Use one of the following:
 6683 (For license plate trim only)
 6605 (For radiator grille only OR both radiator grille and license plate)
Damage Code:
0030
Labor Operations:
License plate trim replacement only:
For A4/S4, allroad:
License plate trim
remove + reinstall
(without parking aid
sensor)
6683 1900
20 TU
License plate trim
remove + reinstall (with
parking aid sensor)
6683 1999
30 TU
For A5/S5, A5/S5 Cabriolet:
License plate trim
remove + reinstall
(without parking aid
sensor)
6683 9999
20 TU
License plate trim
remove + reinstall (with
parking aid sensor)
6683 1999
30 TU
Page 3 of 6
© 2017 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
For Q5, SQ5:
License plate trim
remove + reinstall
(without parking aid
sensor)
6683 1901
20 TU
License plate trim
remove + reinstall (with
parking aid sensor)
6683 1999
30 TU
Radiator grille only OR both radiator grille and license plate:
For A4/S4, A5/S5, A5/S5 Cabriolet:
Radiator grille remove + 6605 1950
reinstall (without
parking aid sensor)
20 TU
Radiator grille remove + 6605 1951
reinstall (with parking
aid sensor)
30 TU
Front bumper cover
remove + reinstall
6329 1900
70 TU
License plate trim
6683 1999
replacement (if needed)
10 TU
For allroad:
Radiator grille remove + 6605 1952
reinstall
40 TU
Front bumper cover
remove + reinstall
6329 1910
70 TU
Fog lights adjusted (if
necessary)
9464 1650
10 TU
License plate trim
6683 1999
replacement (if needed)
10 TU
Page 4 of 6
© 2017 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
For Q5:
Radiator grille remove + 6605 1950
reinstall (without
parking aid sensor)
40 TU
Radiator grille remove + 6605 1951
reinstall (with parking
aid sensor)
50 TU
Front bumper cover
remove + reinstall
6329 1900
90 TU
License plate trim
6683 1999
replacement (if needed)
10 TU
For SQ5:
Diagnostic Time:
Radiator grille remove + 6605 1956
reinstall
20 TU
Front bumper cover
remove + reinstall
6329 1900
90 TU
License plate trim
6683 1999
replacement (if needed)
10 TU
GFF
No allowance
0 TU
Road test prior to
service procedure
No allowance
0 TU
Road test after service
procedure
No allowance
0 TU
Technical diagnosis at dealer’s discretion
(Refer to Section 2.2.1.2 and Audi Warranty Online for DADP allowance
details)
Claim Comment:
As per TSB #2038652/7
All warranty claims submitted for payment must be in accordance with the Audi Warranty Policies and Procedures
Manual. Claims are subject to review or audit by Audi Warranty.
Page 5 of 6
© 2017 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
Additional Information
All parts and service references provided in this TSB (2038652) are subject to change and/or removal. Always
check with your Parts Department and service manuals for the latest information.
©2017 Audi of America, Inc. All rights reserved. Information contained in this document is based on the latest
information available at the time of printing and is subject to the copyright and other intellectual property rights of
Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any
time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in
any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these
materials be modified or reposted to other sites without the prior expressed written permission of the publisher.
Page 6 of 6
© 2017 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.


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