TS-M124

SERVICE BULLETIN
Subject: T-bolt clamp replacement
Bulletin Type............: Field Fix (M)
Bulletin No...............: TS-M124
Bulletin Name..........: T-bolt clamp replacement
Bulletin Ref No.........: 700003234
Summary : This technical service bulletin
gives the instruction about how to replace
the T-bolt clamp for TS 45 vehicles
PQR No…………………..: 500000006103
Release Date...........: 11.09.2017
Bulletin Responsible: Musa AKALIN
Expiry Date……….......: 11.09.2018
Published by&Approved by: Hakan GÜNERDEM
Vehicle Model..........: TS45
Fiat Rate Code..........: TSM124
Flat Rate Time..........: 50‘
Welding on the Chassis
• Always disconnect the batteries (starting with the negative lead).
• Disconnect the connectors of electrical and electronic equipment (electronic control units, sensors and
actuators) if they are less than 2 meters away from the chassis part to be welded or the earth terminal of the
welding equipment.
• The earth terminal should never be attached to vehicle components such as engine, axles and springs. Arcing on
these parts is not permitted, because of the risk of damage to bearings, springs, etc.
• The earth terminal must make good contact and be placed as close as possible to the part to be welded.
• Plastic pipes, rubber parts and parabolic springs should be well protected against welding spatter and
temperatures higher than 70°.
TS-M124 1 / 12
SERVICE BULLETIN
Service bulletin expiry dates differ according to
service bulletin type.
Definitions
U-Type : Application period of this bulletin is 12
months after the date of issue.U type bulletin is
used for updates that need to be performed upon
customer complaints.
Release Date: As of this date the bulletin is
released and available on E-Doc. Modification
parts can be ordered. The time period between
the release date and the effective date may vary
according to the procurement lead time.
Effective Date: As of this date specified amount
of the total modification parts will be available on
Spare Parts Stock. Modification parts can be
ordered and the application can be performed. (
except non-compliance and safety related
campaigns, i.e. S-Type Bulletin)
• C-Type: Application period of this bulletin is 12
months after the date of issue. C type bulletin is
generally used for supplying technical
instructions or other type of information to
service network.
Part Order Deadline: Last order date for
modification parts. The part orders which will be
placed after this date should be approved by
Regional Coordinator.
Expiry Date: Expiration date for the application.
Bulletin Types
• S- Type: Application period of this bulletin is
18 months after the date of issue. S type bulletin
is used for Recall Campaigns.
• M-Type: Application period of this bulletin is 12
months after the date of issue. M type bulletin is
used for updates that should be implemented
without waiting for customer complaints.
TS-M124 2 / 12
SERVICE BULLETIN
GENERAL PRECAUTIONS
1. Suggested Dress Code:
2- Before Starting the Work:
Always wear protective clothing. Do not wear any damaged or loose-fitting clothing
and remove jewelry before starting the work. In case of long hair use hairnet.
The illustration above shows some of the correct and incorrect clothing that should
be worn during work. Sharp edges should be avoided e.g belts, watches, necklaces etc.
3- Interior materials protection:
Seats, trimming, upholstery stuff and carpeting should be protected with appropriate
coverings.
TS-M124 3 / 12
SERVICE BULLETIN
Included Parts
No
Part Number
Definition
1
9617-55
2
9617-56
Figure
Quantity
Unit
T-BOLT,FB,LARGE
SPRING,95-103,FR U B
2
Pieces
T-BOLT,FB,LARGE
SPRING,105-113,FR B
6
Pieces
Quantity
Unit
Excluded Parts
No
Part Number
Definition
Figure
1
9617-50
T-BOLT
CLAMP,FLOATING
BRIDGE,95-103
2
Pieces
2
9617-52
T-BOLT
CLAMP,FLOATING
BRIDGE,108-116
6
Pieces
TS-M124 4 / 12
SERVICE BULLETIN
Application:
1- Location of the clamps to be replaced, see in. (see. Figure-1).
Figure-1
2- Replace the clamps indicated below with the new clamps.(Turbo outlet)
(see. Figure-2).
9617-56
Tightening torque:10 ft-lb
Figure-2
TS-M124 5 / 12
SERVICE BULLETIN
3- Replace the clamps indicated below with the new clamps.(CAC inlet). (See. Figure-3).
9617-56
9617-55
Tightening torque:10 ft-lb
Figure-3
Note: In order to replace CAC Inlet clamps remove the cover indicated below. (See. Figure5).
Figure-4
TS-M124 6 / 12
SERVICE BULLETIN
4. Replace the clamps indicated below with the new clamps.(CAC outlet). (See. Figure-5).
9617-55
9617-56
Tightening torque:10 ft-lb
Figure-5
4- Replace the clamps indicated below with the new clamps.(Manifold inlet).
(See. Figure-6).
9617-56
Tightening torque:10 ft-lb
Figure-6
TS-M124 7 / 12
SERVICE BULLETIN
LABOR COST
APPLICATION
Tool preparation
Dismounting of the clamps
Mounting of the new clamps
Total Duration
DURATION
10 min.
20 min.
20 min.
50 min.
VEHİCLE LİST
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NLTEJXU81E1000003 USA
NLTEJXU83E1000004 USA
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NLTEJXU85F1000006 USA
NLTEJXU87F1000007 USA
NLTEJXU89F1000008 USA
NLTEJXU80F1000009 USA
NLTEJXU87F1000010 USA
NLTEJXU89F1000011 USA
NLTEJXU80F1000012 USA
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NLTEJXU84F1000014 USA
NLTEJXU86F1000015 USA
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NLTEJXU89F1000025 USA
NLTEJXU80F1000026 USA
NLTEJXU82F1000027 USA
NLTEJXU84F1000028 USA
NLTEJXU86F1000029 USA
NLTEJXU82F1000030 USA
NLTEJXU84F1000031 USA
NLTEJXU86F1000032 USA
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NLTEJXU8XF1000034 USA
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NLTEJXX84G1000060
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NLTEJXY8XG1000076
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NLTEJXX81G1000078
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NLTEJXX83G1000079
NLTEJXX8XG1000080
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NLTEJXX87G1000084
NLTEJXX89G1000085
NLTEJXX80G1000086
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NLTEJXX84G1000088
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NLTEJXX89G1000099
NLTEJXX81G1000100
NLTEJXX83G1000101
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NLTEJXX80G1000105
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NLTEJXX83G1000115
NLTEJXX85G1000116
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NLTEJXX80G1000119
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NLTEJXY80G1000121
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NLTEJXY84G1000123
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NLTEJXY8XH1000130
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NLTEJXY80H1000167
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NLTEJXM88J1000171
NLTEJXM8XJ1000172
NLTEJXM81J1000173
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NLTEJXM85J1000175
NLTEJXM87J1000176
NLTEJXM89J1000177
NLTEJXM80J1000178
NLTEJXM82J1000179
NLTEJXM89J1000180
NLTEJXM80J1000181
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NLTEJXM86J1000184
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NLTEJXM8XJ1000186
NLTEJXM81J1000187
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NLTEJXM80J1000195
NLTEJXM82J1000196
NLTEJXM84J1000197
NLTEJXM86J1000198
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