NTB17-035b
Service Bulletin Details
Public Details for: NTB17-035b
2013 ? 2016 leaf; occupant classification system retrofit this bulletin has been amended. Pages 15 and 17 have been revised. No other changes have been made. Please discard all previous versions of this bulletin.
Models from 2016
2016 NISSAN LEAF |
Models from 2015
2015 NISSAN LEAF |
Models from 2014
2014 NISSAN LEAF |
Models from 2013
2013 NISSAN LEAF |
Classification: Reference: RS17-025b Date: NTB17-035b August 25, 2017 2013 – 2016 LEAF; OCCUPANT CLASSIFICATION SYSTEM RETROFIT This bulletin has been amended. Pages 15 and 17 have been revised. No other changes have been made. Please discard all previous versions of this bulletin. APPLIED VEHICLES: 2013 – 2016 LEAF (ZE0) SERVICE INFORMATION The information in this bulletin is provided for customers who have concerns with their Occupant Classification System (OCS) operation after all campaigns have been completed. Follow the steps in this bulletin to determine if this OCS retrofit procedure is applicable to the vehicle you are working on. DETERMINE IF OCS RETROFIT APPLIES 1. Check Service COMM to confirm if OCS reprogramming campaign has been completed (R1607 / NTB16-054). Completed: Write on the repair order the date it was completed and by which dealer. Go to step 2. Not Completed: Complete campaign R1607 / NTB16-054. No further action needed. OCS retrofit does NOT apply. Nissan Bulletins are intended for use by qualified technicians, not 'do-it-yourselfers'. Qualified technicians are properly trained individuals who have the equipment, tools, safety instruction, and know-how to do a job properly and safely. NOTE: If you believe that a described condition may apply to a particular vehicle, DO NOT assume that it does. See your Nissan dealer to determine if this applies to your vehicle. 1/17 2. Verify and document the customer’s concern (have the customer demonstrate the concern). 3. Using CONSULT-III plus, check for Airbag or OCS related DTCs. No Airbag or OCS DTCs: go to step 4. Airbag or OCS DTCs stored: Refer to the Electronic Service Manual (ESM), section SRC – SRS Airbag Control System, for diagnostic and repair information. OCS retrofit does NOT apply. 4. If all of the following are confirmed: Campaign R1607 / NTB16-054 has been completed. Customer concern has been confirmed and documented. No Airbag or OCS DTCs are stored. Then 5. Perform the Service Procedure in this bulletin. 2/17 NTB17-035b SERVICE PROCEDURE WARNING: This procedure involves working under the passenger seat. The metal seat frame has sharp edges. CAUTION: Handle interior trim carefully to avoid damage. Work with clean hands and clean tools to avoid dirt and stains. Use protective covers as needed. IMPORTANT: Follow all cautions, warnings, and notes in the Electronic Service Manual (ESM) when working on or near a Supplemental Restraint System (SRS), such as an air bag or OCS components. 1. Turn the ignition ON. 2. Write down the radio settings. Presets AM FM 1 FM 2 SAT 1 SAT 2 SAT 3 Bass 1 2 Treble 3 4 Balance Fade 5 6 Spd Sen. Vol. 3. If equipped, write down the customer preferred setting for the Automatic Air Conditioning System. If needed, refer to System Settings in the HAC section of the Electronic Service Manual (ESM). 4. Check to see if the timer for “charging” or “climate control” is ON. If ON, turn OFF and make sure to turn back ON after the service is completed. For charging timer on vehicles with navigation – write down which days are OFF, Timer 1 or Timer 2. 5. Turn the ignition OFF. 6. Passenger seat removal: a. Disconnect both battery cables, negative cable first. b. Wait at least 3 minutes. c. Remove the passenger seat from the vehicle. Refer to the ESM, section SE-Seat, for seat removal information. 7. Set the seat in a clean working area. 3/17 NTB17-035b NOTE: In the next steps you will be replacing the seatbelt buckle and the OCS harness. Figure 1 shows the old and new parts. The new seatbelt buckle and OCS harness are listed in the Parts Information. EXAMPLE EXAMPLE New OCS harness and seatbelt buckle to be installed Old OCS harness and seatbelt buckle are removed from the seat. Notice the new harness and buckle have a new branch with connector Figure 1 4/17 NTB17-035b 8. Remove the seatbelt buckle and buckle harness. Buckle is held on with one nut (see Figure 2). Remove the buckle harness clips shown in Figures 2 and 3. 9. Install the new buckle and harness. Install the new buckle harness clips into the same location as the old clips (see Figures 2 and 3). The new harness branch will be connected later in the procedure. Torque the seat belt buckle mounting nut to: 49 N·m (5.0 kg-m, 36 ft-lb) Seatbelt buckle mounting nut Harness routed under the seat Harness clip Harness clip Harness clip Figure 2 Harness clip Harness clip Buckle harness connector New buckle harness branch to be connected later Figure 3 5/17 NTB17-035b 10. From under the seat, remove the old OCS harness and install the new one. The OCS harness consists of the wiring and connectors between the OCS sensors, OCS control unit and new seat belt buckle. IMPORTANT: a. Disconnect one OCS harness connector or mounting clip, then b. Connect the new OCS harness connector or mounting clip before moving to the next one. Disconnecting/connecting one at a time will ensure that the new harness is connected exactly as the old one. Refer to images on the next page for exact harness mounting points. 6/17 NTB17-035b OCS and Seat Buckle Harness, Mounting Points and Component Locations Buckle harness clip Buckle harness clip Yellow connector harness routes on top OCS control unit OCS sensor New buckle harness connector (refer to steps 12, 13, and 14) OCS harness clip 2 harness clips located on inside of seat frame for OCS sensor harness; (see Figure 5 below) OCS sensor Figure 4 OCS sensor harness clip locations - Clips from inside of seat frame Figure 5 7/17 NTB17-035b OCS control unit 11. Replace the OCS control unit with the new one. OCS control unit is held on with 2 screws. The OCS control unit is located under the front edge of the seat. Figure 6 12. Cut 2 strips of flocking tape (J-50397-8); each strip about 5 inches long. Flocking tape is part of the squeak and rattle kit – J-50397. Figure 7 13. Connect the new seat belt buckle harness connector to the new OCS harness connector. Wrap 1 strip of flocking tape around each side of the new connector as shown. Flocking tape on both sides of new connector. Figure 8 8/17 NTB17-035b 14. Secure the new connector to the seat frame support tube in the location shown in Figure 9. Use tie strap listed in Parts Information. Verify harness is routed as shown in Figure 9. Yellow harness routed on top Support tube Trim excess tie strap material Figure 9 15. Reinstall the seat into the vehicle in reverse order of removal. Reconnect all electrical connectors that were disconnected during seat removal. Torque passenger seat mounting bolts to: 40 N•m (4.1 kg-m, 30 ft-lb) Refer to Figure 10 for torque sequence. Figure 10 9/17 NTB17-035b 16. Reconnect the battery cables, positive cable first. 17. Reset/reinitialize systems as needed. Refer to the ESM section, PG – Power, Supply & Ground Elements for a listing of systems that require reset/initialization after reconnecting the 12V battery. Look in the PG section index for ADDITIONAL SERVICE WHEN REMOVING BATTERY NEGATIVE TERMINAL. This list often includes items such as audio, power windows, clock, etc. 18. Perform Zero Point Reset, using CONSULT III plus, on the next page. 10/17 NTB17-035b Zero Point Reset 1. Prepare the vehicle for OCS zero point reset as follows: Level the vehicle. No objects on the passenger seat or in the storage bin. No occupants in the vehicle – including the servicing technician. PC is outside of the vehicle on a suitable support. Do not set the PC on the vehicle. Do not touch the vehicle during the OCS zero point reset. Minimize vibrations of the vehicle. 2. Connect the plus VI to the vehicle. 3. Open / start CONSULT-III plus (C-III plus). 4. Turn the ignition ON, with engine OFF (engine not running/not in ready mode). 5. Wait for the plus VI to be recognized. The Serial No. will display when the plus VI is recognized. 6. Select Diagnosis (One System). 7. Scroll C-III plus (All systems) and select OCCUPANT DETECTION. Step 7 Scroll here Figure 1A 11/17 NTB17-035b 8. Select Zero point reset function. 9. Select Start. Step 8 Step 9 Figure 2A 10. Select Next. Step 10 Figure 3A 12/17 NTB17-035b 11. Select Start and then proceed to step 12. After selecting Start, if Figure 5A is displayed: a. Check the OCS control unit and confirm that harness connector is completely seated. b. Turn the ignition OFF and then restart procedure from step 4 on page 11. Step 11 Figure 4A Figure 5A 13/17 NTB17-035b 12. Zero point reset will display “EXECUTING”. Figure 6A 13. When finished, "Completed" will display next to “Current status”. Select End and then proceed to step 14. Figure 7A 14/17 Step 13 NTB17-035b 14. Turn the ignition OFF and then back ON and observe the air bag warning light and front passenger airbag status light: The air bag warning light The front passenger airbag status light should illuminate for 7 seconds and then either stay illuminated or go out depending on the occupation of the front passenger seat. should illuminate for 7 seconds and then go out. Front Passenger Airbag Status Light Operation CONDITION Empty DESCRIPTION Empty front passenger seat Bag or Child or Child Restraint or Small Adult in the front Nobody/Somebody passenger seat Adult Adult in front passenger seat PASSENGER AIR BAG INDICATOR LIGHT ON (illuminated) FRONT PASSENGER AIR BAG STATUS DISABLED ON (illuminated) DISABLED OFF (dark) ENABLED NOTE: If the air bag warning light or the front passenger airbag status light does not operate as described above there may be an issue not covered by this bulletin. Refer to ASIST and the appropriate Service Manual for additional diagnostic and repair information. 15. Provide the customer with a printed copy of FRONT PASSENGER AIR BAG STATUS LIGHT OPERATION (see last page). 15/17 NTB17-035b PARTS INFORMATION DESCRIPTION PART NUMBER QUANTITY Controller Assy-Occupant Sensor (OCS Control Unit) 98856 - 4NP0A 1 Seatbelt Buckle – Black 86842 - 4NP8B 1 Seatbelt Buckle – Beige 86842 - 4NP8A OCS Harness 98854 - 4NP0A 1 Clip (Tie-strap) 24224 - 3VX0B 1 Flocking Tape (1) J - 50397 - 8 (1) About 10 inches (1) Flocking Tape is part of the squeak and rattle kit – J-50397. Additional Flocking Tape can be obtained from Tech-Mate at 1-800-662-2001. CLAIMS INFORMATION Submit a “CM” line claim using the following claims coding: CM ID DESCRIPTION OP CODE FRT P7322 Perform OCS Retrofit P73220 0.9 hrs EXPENSE CODE: EXPENSE CODE 041 DESCRIPTION Flocking Tape 16/17 MAX AMOUNT $3.00 NTB17-035b FRONT PASSENGER AIR BAG STATUS LIGHT OPERATION NOTE: Please print this page and place a copy in the vehicle. OCS SYSTEM OPERATION The OCS system enables or disables the front passenger air bag depending on the weight applied to the front passenger seat. Front passenger air bag status (Enabled or Disabled) is indicated by the front passenger air bag status lamp pictured here When the front passenger seat is empty, the passenger air bag status lamp should be ON (illuminated) which means the passenger air bag is Disabled. When the front passenger seat is occupied by an adult, the passenger air bag status lamp should be OFF (dark) which means the passenger air bag is Enabled. When the front passenger seat is occupied by a child, a child restraint, or a small adult, the passenger air bag status lamp should be ON (illuminated) which means the passenger air bag is Disabled. 17/17 NTB17-035b