122-P6P7K-10

Cayenne (92A)
Technical Information
96/16
ENU
3965
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Instructions for Converting the Transfer Case to the New Style Before Installation (96/16)
Vehicle Type:
Cayenne (92A)
Cayenne S/GTS (92A)
Cayenne Turbo/Turbo S (92A)
Cayenne S Diesel (92A)
Model Year:
As of 2011 up to 2017
Subject:
Transfer case
Concern:
Converting transfer cases that are still in stock to the new type before installing them in
customer vehicles.
Date of
Introduction:
The optimized transfer case is used during production from week 31/2016.
Remedial
Action:
If the transfer case needs to be replaced, check the part number of the new transfer case.
If the transfer case is the old type, it must be converted to the new type before doing any other work.
Conversion to the new type involves:
•
•
•
Fitting a new protective ring on the front output drive (sometimes also referred to as "dust boot"),
Fitting a new vent connection (breather adapter)
Retrofitting a vent line in the vehicle.
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AfterSales
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Technical Information
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The type of transfer case can be identified by the part
number or by the type of vent connection.
A
B
– Vent connection - old type
– Vent connection - new type
Vent connection
Affected
Transfer Case:
Parts Info:
Oct 20, 2016
Page 2 of 8
958.341.010.08
 Transfer case
958.341.010.18
 Transfer case
958.341.010.27
 Transfer case
958.341.010.33
 Transfer case
958.341.012.02
 Transfer case
958.341.012.12
 Transfer case
958.341.013.01
 Transfer case
958.341.013.06
 Transfer case
958.341.010.HX
 Transfer case
958.341.011.BX
 Transfer case
958.341.011.CX
 Transfer case
958.341.011.DX
 Transfer case
958.341.012.BX
 Transfer case
958.341.012.MX
 Transfer case
958.341.013.FX
 Transfer case
958.341.013.AX
 Transfer case
Cayenne S Tiptronic V6 (92A) MY 2015–17
Cayenne GTS Tiptronic V6 (92A) MY 2015–17
Part No.
Designation
Qty.
N 104.312.02
 Clip
1 ea.
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2016© Porsche Cars North America, Inc.
Cayenne (92A)
Technical Information
Parts Info:
Parts Info:
Parts Info:
96/16
ENU
3965
958.301.047.00
 Vent line
1 ea.
N 107.873.01
 Spacer ring
2 ea.
02H.409.275.A NEW
 Vent connection
1 ea.
958.341.375.01 NEW
 Protective ring
1 ea.
WHT.005.158
 O-ring
1 ea.
958.349.491.10
 Circlip
1 ea.
3
Cayenne Turbo V8 (92A) MY 2015–17
Cayenne Turbo S V8 (9A2) MY 2015–17
Part No.
Designation
Qty.
N 103.284.01
 Clip
1 ea.
958.301.047.10
 Vent line
1 ea.
N 107.873.01
 Spacer ring
1 ea.
02H.409.275.A NEW
 Vent connection
1 ea.
958.341.375.01 NEW
 Protective ring
1 ea.
WHT.005.158
 O-ring
1 ea.
958.349.491.10
 Circlip
1 ea.
Cayenne Tiptronic VR6 (92A) MY 2016–17
Cayenne Platimun Edition Tiptronic VR6 (92A) MY 2016–17
Part No.
Designation
Qty.
958.301.047.20
 Vent line
1 ea.
N 107.873.01
 Spacer ring
1 ea.
02H.409.275.A NEW
 Vent connection
1 ea.
958.341.375.01 NEW
 Protective ring
1 ea.
WHT.005.158
 O-ring
1 ea.
958.349.491.10
 Circlip
1 ea.
Cayenne S Diesel V8 (92A) MY 2015–17
Part No.
Designation
Qty.
N 108.377.01
 Clip
1 ea.
958.301.047.30
 Vent line
1 ea.
N 107.873.01
 Spacer ring
1 ea.
2016© Porsche Cars North America, Inc.
AfterSales
Oct 20, 2016
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Cayenne (92A)
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Parts Info:
Parts Info:
Parts Info:
Oct 20, 2016
Page 4 of 8
ENU
Technical Information
96/16
02H.409.275.A NEW
 Vent connection
1 ea.
958.341.375.01 NEW
 Protective ring
1 ea.
WHT.005.158
 O-ring
1 ea.
958.349.491.10
 Circlip
1 ea.
Cayenne S Tiptonic V8 (92A) MY 2011–14
Cayenne GTS Tiptronic V8 (92A) MY 2011–14
Cayenne Turbo V8 (92A) MY 2011–14
Cayenne Turbo S V8 (92A) MY 2011–14
Part No.
Designation
Qty.
N 103.284.01
 Clip
1 ea.
958.301.047.10
 Vent line
1 ea.
N 107.873.01
 Spacer ring
1 ea.
02H.409.275.A NEW
 Vent connection
1 ea.
958.341.375.01 NEW
 Protective ring
1 ea.
WHT.005.158
 O-ring
1 ea.
958.349.491.10
 Circlip
1 ea.
Cayenne Tiptronic VR6 (92A) MY 2011–14
Cayenne Platimun Edition Tiptronic VR6 (92A) MY 2011–14
Cayenne Manual Transmission VR6 (92A) MY 2011–14
Part No.
Designation
Qty.
958.301.047.20
 Vent line
1 ea.
N 107.873.01
 Spacer ring
1 ea.
02H.409.275.A NEW
 Vent connection
1 ea.
958.341.375.01 NEW
 Protective ring
1 ea.
WHT.005.158
 O-ring
1 ea.
958.349.491.10
 Circlip
1 ea.
Cayenne S Diesel V8 (92A) MY 2011–14
Part No.
Designation
Qty.
N 108.377.01
 Clip
1 ea.
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2016© Porsche Cars North America, Inc.
Cayenne (92A)
Technical Information
Tools:
96/16
ENU
3965
958.301.047.30
 Vent line
1 ea.
N 107.873.01
 Spacer ring
1 ea.
02H.409.275.A NEW
 Vent connection
1 ea.
958.341.375.01 NEW
 Protective ring
1 ea.
WHT.005.158
 O-ring
1 ea.
958.349.491.10
 Circlip
1 ea.
3
Internal puller 7–10 (commercially available, e.g. Hazet 1788T/5 internal puller set)
Assembly tool T10399 (available for purchase from Porsche Special Tools & Equipment
Website. porsche.snapon.com)
Work Procedure: 1
Replace vent connection on the transfer case.
1.1
Pull cap off the vent connection.
1.2
Remove old vent connection  Removing old vent connection -1- using a suitable tool.
Tool recommendation: Internal puller 7–10
(e.g. Hazet 1788T/5 internal puller set
or equivalent. Hole size for original vent is
8.2mm. Examples of locally available tools
you can use would be a Kukko Puller Tool
#22-0 and 6mm-10mm inside puller aka.
blind hole puller Tool #21-00)
Information
The vent connection must project 16 mm +/0.5 mm out of the transfer gear.
1.3
Removing old vent connection
Carefully tap in the new vent connection  Installing new vent connection -2- using a rubber
hammer.
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AfterSales
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Cayenne (92A)
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Dimension  Installing new vent connection
-a- must be 16 mm +/- 0.5 mm so that the
vent line  Installing new vent connection
-3- can be fitted correctly on the connection
piece later.
2
Replace protective ring on the front output
shaft.
Installing new vent connection
2.1
Remove O-ring  Removing O-ring and circlip
-1- and circlip  Removing O-ring and circlip
-2-.
Removing O-ring and circlip
2.2
Carefully cut protective ring  Cutting
protective ring -1- using panel shears and pull
it off the shaft journal.
Cutting protective ring
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Cayenne (92A)
Technical Information
2.3
96/16
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3
Tap new protective ring  Installing
protective ring -1- in until it locks onto the
shaft using assembly tool T10399.
Installing protective ring
2.4
3
Install new O-ring  Installing O-ring and
circlip -1- and new circlip  Installing O-ring
and circlip -2-.
Retrofit vent line when installing the transfer
case in the vehicle.  Workshop Manual '397019
Removing and installing transfer gear vent line'
Installing O-ring and circlip
Invoicing:
For invoicing and documentation using PQIS, enter the following coding:
Location (FES5)
39650
Transfer gear
Damage type (SA4)
6018
Technical conversion
2016© Porsche Cars North America, Inc.
AfterSales
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Important Notice: Technical Bulletins issued by Porsche Cars North America, Inc. are intended only for use by professional automotive technicians who have attended Porsche service training
courses. They are written to inform those technicians of conditions that may occur on some Porsche vehicles, or to provide information that could assist in the proper servicing of a vehicle. Porsche special
tools may be necessary in order to perform certain operations identified in these bulletins. Use of tools and procedures other than those Porsche recommends in these bulletins may be detrimental to the
safe operation of your vehicle, and may endanger the people working on it. Properly trained Porsche technicians have the equipment, tools, safety instructions, and know-how to do the job properly and
safely. If a particular condition is described, do not assume that the bulletin applies to your vehicle, or that your vehicle will have that condition. See your authorized Porsche Dealer for the latest information
about whether a particular technical bulletin applies to your vehicle. Part numbers listed in these bulletins are for reference only. Always check with your authorized Porsche dealer to verify the current and
correct part numbers. The work procedures updated electronically in the Porsche PIWIS diagnostic and testing device take precedence and, in the event of a discrepancy, the work procedures in the PIWIS
Tester are the ones that must be followed.
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Distribution
Routing
Service Manager
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Shop Foreman
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Service Technician
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Asst. Manager
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Warranty Admin.
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Service Technician
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Dr. Ing. h.c. F. Porsche AG is the owner of numerous trademarks, both registered and unregistered, including without limitation the Porsche Crest®, Porsche®, Boxster®, Carrera®, Cayenne®,
Cayman®, Macan®, Panamera®, Speedster®, Spyder®, 918 Spyder®, Tiptronic®, VarioCam®, PCM®, PDK®, 911®, RS®, 4S®, FOUR, UNCOMPROMISED®, and the model numbers and the
distinctive shapes of the Porsche automobiles such as, the federally registered 911 and Boxster automobiles. The third party trademarks contained herein are the properties of their respective owners.
Porsche Cars North America, Inc. believes the specifications to be correct at the time of printing. Specifications, performance standards, standard equipment, options, and other elements shown are
subject to change without notice. Some options may be unavailable when a car is built. Some vehicles may be shown with non-U.S. equipment. The information contained herein is for internal authorized
Porsche dealer use only and cannot be copied or distributed. Porsche recommends seat belt usage and observance of traffic laws at all times.
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