V151501 2038672
Service Bulletin Details
Public Details for: V151501 2038672
Technical bulletin: document discusses customers which may experience a malfunction indicator lamp (mil) illumination. Diagnostic trouble codes for the issue and the repair procedure are discussed. Where to find warranty coverage of the s
Models from 2012
2012 VOLKSWAGEN ROUTAN |
Models from 2011
2011 VOLKSWAGEN ROUTAN |
Technical Bulletin Model(s) Year Routan 2011-2012 Eng. Code Trans. Code VIN Range From VIN Range To All All All 3.6L (CJRA) Condition 15 15 01 January 14, 2015 2038672 Supersedes Technical Bulletin V151405 dated November 12, 2014 to remove model year 2013 applicability and add additional parts. MIL ON, DTCs P0300, P0302, P0304 or P0306 Stored in ECM Fault Memory Technical Background Customers may experience a Malfunction Indicator Lamp (MIL) illumination. Upon further investigation the Technician may find that any the following Diagnostic Trouble Codes have been set: • P0300- Multiple Cylinder Misfire • P0302- Cylinder 2 Misfire • P0304- Cylinder 4 Misfire • P0306- Cylinder 6 Misfire Tip: •wiTECH™ SOFTWARE LEVEL MUST BE AT RELEASE 13.04.7 OR HIGHER FOR THIS BULLETIN. •StarMOBILE™ SOFTWARE LEVEL MUST BE AT RELEASE 10.01 OR HIGHER FOR THIS BULLETIN. Production Solution Cylinder Head improvement MY 2013. Service Using a Scan Tool (wiTECH) with Elsa and the appropriate Diagnostic Procedures, verify all engine systems are functioning as designed. If DTC's are present record them on the repair order and repair as necessary before proceeding further with this bulletin. If the customer describes the symptom/condition, perform the Repair Procedure. Page 1 of 5 © 2015 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin Repair Procedure 1. Perform a cylinder leakage test on cylinders 2, 4 and 6. Follow the detailed service procedures available in ELSA>Diagnostic Information-Non-DTC Based>00 General, Technical Data>Engine Mechanical>Cylinder Combustion pressure Leakage Test, Refer To Group 9 - Engine, 3.6L> Diagnosis and Testing> Cylinder Leakage Test. 2. Do any of the cylinders exhibit leakage of 25% or greater? a. If Yes>>> Proceed to Step 3. b. If No>>> This bulletin does not apply. Proceed with normal diagnostic procedures. Note: Record all cylinder leakage test results on the Repair Order. 3. Replace the left cylinder head. Follow the detailed service procedures available in Elsa>Engine>Engine Mechanical>Cylinder head/Valve train>Removal Installation>Left cylinder head. Note: Head bolts, exhaust gaskets, spark plug valve cover seals and coolant should be reused if they are undamaged during disassembly. Page 2 of 5 © 2015 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin Warranty Note: All Routan pre and post road test, StarMOBILE and wiTECH time units are included in the labor operation. Therefore, no road test time units will appear in the designated area within the warranty table. To determine if this procedure is covered under Warranty, always refer to the Warranty Policies and 1) Procedures Manual Model(s) Year(s) Routan 2011-2012 Eng. Code(s) Trans. Code(s) VIN Range From VIN Range To All All All 3.6L (CJRA) SAGA Coding Claim Type: Use applicable Claim Type Damage HST Damage Location (Depends on Service No.) CWM2038672 Use applicable when indicated in Elsa (L/R) Service Number: Code 1570 0050 Parts Manufacturer Routan 3) Labor Operation : 1) USM 2) 15700399 = 100 TU Cylinder Leakage Test Only Step B OR 3) Labor Operation : 15705599 = 980 TU Head, Cylinder Assembly – Replace Left/Front Side (Includes cylinder leakage test) Step A Causal Part: Step “B” Select labor operation OR Causal Part: Step “A” Cylinder Head 7B0103351KXR MN Page 3 of 5 © 2015 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin Diagnostic Time GFF Time expenditure 01500000 = 00 TU max. Road Test 01210002 = 00 TU 4) NO NO 01210004 = 00 TU Technical Diagnosis 01320000 = 00 TU max. NO Claim Comment: Input “As per Technical Bulletin 2038672” in comment section of Warranty Claim. 1) Vehicle may be outside any Warranty in which case this Technical Bulletin is informational only 2) Code per warranty vendor code policy. 3) Labor Time Units (TUs) are subject to change with ELSA updates. 4) Documentation required per Warranty Policy Procedures Manual. Required Parts and Tools Part Description Part No: Quantity Cylinder Head 7B0 103 351KXR MN 1 Gasket, Cylinder Head 7B0 103 383H 1 Seal, Intake Plenum 7B0 133 237 6 Seal, Intake Manifold 7B0 129 717B 6 Gasket, Cylinder Head Cover, Right (As Required) 7B0 103 483B 1 Gasket, Cylinder Head Cover, Left (As Required) 7B0 103 483C 1 Gasket Kit, Chain Case Cover 7B0 109 287 1 RTV, Three-bond Engine D 103 383 1O 1 Filter, Engine Oil 7B0 115 562B 1 Oil, Engine G 052530 S0 60 (tenths) (Coolant housing gasket) Page 4 of 5 © 2015 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin Tool Description Tool No: Midtronics Battery Tester/Charger InCharge 940 (INC-940) or GRX 3000 VAS StarMOBILE Tester Kit or CH9401 (SW level 10.01.23 or higher) VW MICRO POD Tester Kit VWMICROPOD wiTECH Desktop Client (Software level 13.04.7 or higher) Additional Information All part and service references provided in this Technical Bulletin are subject to change and/or removal. Always check with your Parts Dept. and Repair Manuals for the latest information. Page 5 of 5 © 2015 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.