V511402 2038990

Technical Bulletin
Model(s)
Year
Eng. Code
Trans. Code
VIN Range From
VIN Range To
Jetta
2005 – 2010
All
All
All
All
Sportwagen
2008 – 2009
All
All
All
All
Golf
2006 – 2014
All
All
All
All
Condition
51 14 02 November 25, 2014 2038990
Rocker Panel - Front Fender – Corrosion
• Corrosion between the rocker panel (side member) and the fender (Figure 1, red outline).
Figure 1 - corrosion in the area of the rocker panel/front fender
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© 2014 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
• Corrosion on the contact surface of the fender (Figure 2, in red outline).
Figure 2 - fender removed (corrosion on the contact surface of the fender)
• Corrosion on the contact surface of the rocker panel (side member - Figure 3, in red outline).
Figure 3 - fender removed (corrosion on the contact surface of the rocker panel [side member])
Note:
To determine if this procedure is covered under Warranty, always refer to the Warranty Policies and Procedures
Manual.
Documentation required per Warranty Policies and Procedures Manual.
For vehicles outside of the Limited Warranty Against Corrosion Perforation this Technical Bulletin is for information
only.
Page 2 of 9 plus attachments
© 2014 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Technical Background
Corrosion on contact surfaces of the front fender to rocker panel (side member).
Production Solution
Not applicable.
Service
Repair front fender and rocker panel (side member)
Repair front fender:
• Remove the front door according to the repair manual. See Repair Group 57 in Elsa.
• Remove the front fender according to the repair manual. See Repair Group 50 in Elsa.
• Check the contact surface of the fender for corrosion (Figure 4, in red outline).
Figure 4 (corroded contact surface of fender)
• Remove the corrosion in the contact area of the fender with the pneumatic brush grinder.
• Apply a VOC compliant epoxy primer as an anti-corrosion treatment and primer (locally sourced).
• Restore the paint structure according to the paint repair manual.
Page 3 of 9 plus attachments
© 2014 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Repair outer sill panel (side member):
• Check the rocker panel (side member) in contact surface of the fender for corrosion (Figure 5, in red outline).
Figure 5 (corroded contact outer rocker panel [side member])
• Remove the corrosion on the rocker panel (side member) with the pneumatic brush grinder.
• Apply a VOC compliant epoxy primer as an anti-corrosion treatment and primer (locally sourced).
• Seal and smooth the rocker (side member) in the area of the metal edge (Figure 6, in red) with polyurethane
sealer (part number: AKD 476 KD5 05).
Figure 6 – rocker (side member) during repair
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© 2014 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
• Restore the paint structure of the rocker panel (side member) according to the paint repair manual.
• Install the front door according to the repair manual. See Repair Group 57 in Elsa.
Before installing the fender, attach two zinc layers (part number AKL 381 035 50) in the contact area between
fender and rocker panel (side member - illustration 7, arrows) and bond them on the rocker panel - see also
Figure 8 (number 1).
Figure 7 - during repair
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© 2014 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Figure 8 - zinc layers (No. 1)
• Install the front fender according to the repair manual. See Repair Group 50 in Elsa.
Page 6 of 9 plus attachments
© 2014 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Warranty
Note:
• Dealers may complete the repair as described without prior authorization (through a WISE Warranty Repair
Acceptance request).
• Documentation required: Clear pictures, completed estimate and body shop invoice must be saved and kept on
file at the Dealership for audit purposes.
• This bulletin applies for 1 front fender and rocker panel repair. If both sides exhibit the corrosion they should be
evaluated individually and claimed on separates lines. Total Body Painting Prep Time for both front fenders and
rocker panels should be claimed on the first line only.
• Labor time units (TU), Material units (MU), and Material unit rate are correct at the time of publication. The time
units and/or material units may differ if the repair catalogue is updated. The information in the repair catalogue
applies, except for the open time items (labor operations ending in 99) which are calculated at actual time
multiplied by the body shop labor rate. The material allowance (Paint material price per unit) is subject to
change. Refer to WISE > Resource Center > Forms > Paint/Corrosion for the most current forms.
• This section is applicable for vehicles within the terms of Volkswagen’s Limited Warranty Against Corrosion
Perforation. For vehicles outside the terms of the Limited Warranty Against Corrosion Perforation this section is
for information only.
• This bulletin may be provided to outside shops to ensure the proper repair is completed.
Note:
Claim Processing Options
Option 1: Utilize the attached form examples and pre-populated forms on WISE to assist with calculating the
reimbursement amounts. This will expedite the claim review process and reduce the time to pay the claim.
Note that miscalculations are subject to claim adjustment.
For the complete set of pre-populated Paint/Corrosion Claim Form templates associated with this Technical
Bulletin, refer to WISE > Resource Center > Forms > Paint/Corrosion.
Option 2: Email repair estimates to [email protected]. The Paint and Corrosion Team will calculate the
warranty allowance and complete the required form(s) on behalf of the dealer.
To determine if this procedure is covered under Warranty, always refer to the Warranty Policies and
1)
Procedures Manual
Model(s)
Year(s)
Eng. Code(s)
Trans. Code(s)
VIN Range From
VIN Range To
Jetta
2004 – 2010
All
All
All
All
Sportwagen
2008 – 2009
All
All
All
All
Golf
2009 – 2014
All
All
All
All
Page 7 of 9 plus attachments
© 2014 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
SAGA Coding
Claim Type:
1)
160
Damage
Service Number:
HST
Damage Location
(Depends on Service No.)
--
130 or 131
Code
5145
0003
Parts Manufacturer
2)
Jetta (1K2), Sportwagen (1K5)
130 or 131
A5 Golf (1K1), A6 Golf (5K1)
130 or 131
2)
Repair
Please use the following part number in “Outside Materials”
4)
LACKMATF: Paint and Materials
MU @ $12 per unit
Epoxy Primer (Locally Sourced)
Claim Dollar Amount (MAX: $40)
Please use the following Labor Operation in “Outside Labor”
4)
Select the appropriate Labor Operation below:
- L0010000: External Painting-straight color
Claim Dollar Amount
- L0020000: External Painting-metallic/2-layer
- L0030000: External Painting-pearl color
Use this for all body repair in this bulletin:
Claim Dollar Amount
- A0041000: Body Shop repair no paint
Replace
Please use the following part number in “Outside Materials”
LACKMATF: Paint and Materials
4)
MU @ $12 per unit
Please use the following Labor Operation in “Outside Labor”
4)
Select the appropriate Labor Operation below:
- L0010000: External Painting-straight color
Claim Dollar Amount
- L0020000: External Painting-metallic/2-layer
- L0030000: External Painting-pearl color
Page 8 of 9 plus attachments
© 2014 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Use this for all body repair in this bulletin:
Claim Dollar Amount
- A0041000: Body Shop repair no paint
Causal Part:
L00#0000
Diagnostic Time
GFF Time expenditure
01500000 = 00 TU max.
Road Test
01210002 = 00 TU
4)
NO
NO
01210004 = 00 TU
Technical Diagnosis
01320000 = 00 TU
NO
Claim Comment: Input “As per Technical Bulletin 2038990” in comment section of Warranty Claim.
1)
For Vehicles outside the Limited Warranty Against Corrosion Perforation this bulletin is information only
2)
Corrosion claim vendor code will be the damage location.
3)
Labor Time Units (TUs) are subject to change with ELSA updates.
4)
Documentation required per Warranty Policies and Procedures Manual.
5)
See attachment “srt_reference_table.pdf” for labor time reference.
Required Parts and Tools
Part number
Designation
Quantity to be accounted
AKD 476 KD5 05
Polyurethane adhesive
Maximum 0.25 per side needed
AKL 381 035 50
Zinc layers
Maximum 2 per side needed
No Special Tools Required.
Additional Information
All part and service references provided in this Technical Bulletin are subject to change and/or removal.
Always check with your Parts Dept. and Repair Manuals for the latest information.
Page 9 of 9 plus attachments
© 2014 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Paint/Corrosion Claim Form
400000
Dealer No.
Repair
Order No.
910000
VIN (17-Digits)
WVWBM7AJ0BW000000
Color No. (4-digit ElsaPro Paint No.)
LA5Q
Dealer Labor Rate
If repeat repair, provide explanation in box below:
100.00
Paint material price per unit
Service No.
Damage
Code
Dmg
Loc
Part manufacturer
(Vendor Code)
5145
0003
130
130
12.00
Dealer-owned paint shop?
Yes
Original paint material?
Yes
Description of Repair
Paint Labor Operation(s)
No
No
Time
Units
Mat'l
Units
Paint one rocker panel
51457903
110
8
Paint one fender
50557953
70
3
51017133
190
Verify ALL Labor Operation Time Units
and Material Units
If both fenders are affected, the prep time
should be entered on the first line of the
SAGA claim and only once on the first
Paint/Corrosion Claim Form
Note: Authorization and claim reimbursement are contingent on the usage of original
parts for the repair
Body Painting Prep Time
The vehicle history must be checked for any previous damage. Digital photographs must be included with the repair order per VWoA instructions. If there is a
sublet invoice for painting, the invoice amount must be split between outside (sublet) labor and outside (sublet) material.
Part Number
Part Description
Part Qty
Epoxy Primer
Part Price
per Unit
1 $
Total Part
Price
40.00
Example Part Qty and Part Price per Unit only
Description of Repair
Paint Subtotal
Repair/Replace Labor
Operation(s)
370
11
Time
Units
Remove and install front door
57511900
40
Remove and install front fender
50551950
90
Remove and install front bumper
63291950
40
Remove and install grille
66051900
20
Remove and install sill panel
66311900
30
Remove corrosion on the fender
50554999
30
Remove and seal off corrosion on
51454999
60
51017500
30
cover
All other parts should be claimed separately in
the SAGA claim
the rocker panel
Full pre-populated forms can be found in the
following location:
WISE > Resource Center > Forms > Paint/
Corrosion > TB# - Form specific to the vehicle
and the repair.
Outside Material
LACKMATF
Part Amount Subtotal
$
40.00
Body Labor Subtotal
340
Total Paint Material Amount
$
132.00
Total TU/MU
710
Total Parts Amount
$
172.00
VW Representative
Authorization No.
Wax body in the outer side member
Authorization Date
TB 2038990
Authorization
valid until:
VW Representative Name (printed)
VW Representative Signature
11
L00#0000 $
370.00
A0041000 $
340.00
Parts and Materials: $
172.00
Total: $
882.00
Paint/Corrosion Claim Form
400000
Dealer No.
Repair
Order No.
910000
VIN (17-Digits)
3VWBA71K18M000000
Color No. (4-digit ElsaPro Paint No.)
LR9A
Dealer Labor Rate
If repeat repair, provide explanation in box below:
100.00
Paint material price per unit
Service No.
Damage
Code
Dmg
Loc
Part manufacturer
(Vendor Code)
5145
0003
130
130
12.00
Dealer-owned paint shop?
Yes
Original paint material?
Yes
Description of Repair
Paint Labor Operation(s)
No
No
Time
Units
Mat'l
Units
Paint one rocker panel
51457913
130
9
Paint one fender
50557953
70
4
51017133
190
Verify ALL Labor Operation Time Units
and Material Units
If both fenders are affected, the prep time
should be entered on the first line of the
SAGA claim and only once on the first
Paint/Corrosion Claim Form
Note: Authorization and claim reimbursement are contingent on the usage of original
parts for the repair
Body Painting Prep Time
The vehicle history must be checked for any previous damage. Digital photographs must be included with the repair order per VWoA instructions. If there is a
sublet invoice for painting, the invoice amount must be split between outside (sublet) labor and outside (sublet) material.
Part Number
Part Description
Part Qty
Epoxy Primer
Part Price
per Unit
1 $
Total Part
Price
40.00
Example Part Qty and Part Price per Unit only
Description of Repair
Paint Subtotal
Repair/Replace Labor
Operation(s)
390
13
Time
Units
Remove and install front door
57511900
30
Remove and install front fender
50551950
70
Remove and install front bumper
63291900
70
Remove and install sill trim
66291900
20
Remove and install sill panel
66311900
70
Remove corrosion on the fender
50554999
30
Remove and seal off corrosion on
51454999
60
51017500
30
cover
All other parts should be claimed separately in
the SAGA claim
the rocker panel
Full pre-populated forms can be found in the
following location:
WISE > Resource Center > Forms > Paint/
Corrosion > TB# - Form specific to the vehicle
and the repair.
Outside Material
LACKMATF
Part Amount Subtotal
$
40.00
Body Labor Subtotal
380
Total Paint Material Amount
$
156.00
Total TU/MU
770
Total Parts Amount
$
196.00
VW Representative
Authorization No.
Wax body in the outer side member
Authorization Date
TB 2038990
Authorization
valid until:
VW Representative Name (printed)
VW Representative Signature
13
L00#0000 $
390.00
A0041000 $
380.00
Parts and Materials: $
196.00
Total: $
966.00
SRT Reference Table for TPI# 2038990
Repair (A5 Golf – 4-Door) – Models(1K1)
Body Labor
Labor Operation : Remove and install
front door
57 51 19 00 = 30 TU
Labor Operation : Remove and
install fender
50 55 19 50 = 70 TU
Labor Operation : Remove and
install front bumper cover
(Select one of the listed SRTs)
63 29 19 00 = 70 TU
Or
63 29 19 20 = 70 TU
(For GTI Edition 30/GTI Pirelli)
66 29 19 00 = 20 TU
Labor Operation : Remove and
install sill trim
Labor Operation : Remove and
install sill panel
(Only select one of the listed SRTs
if the vehicle model is listed)
Labor Operation : Remove
corrosion on the fender
66 31 19 10 = 70 TU
(For GTI)
Or
66 31 19 20 = 70 TU
(For GTI Edition 30/GTI Pirelli)
50 55 49 99 = 30 TU
Labor Operation: Remove and seal
off corrosion on the rocker panel
51 45 49 99 = 60 TU
Labor Operation : Wax body in the
outer side member
51 01 75 00 = 30 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
Refinish Labor
Labor Operation: Prepare painting
51 01 71 33 = 190 TU
Labor Operation: Paint one rocker panel
51 45 79 13 = 110 TU
Labor Operation: Paint one fender
50 55 79 53 = 70 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
L00#0000*
*Please see warranty table for
proper labor operation
Outside Materials
Labor Operation: Paint one rocker panel
8 MU
Labor Operation: Paint one fender
4 MU
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF
Repair (A5 Golf – 2-Door) – Models(1K1)
Body Labor
Labor Operation : Remove and install
front door
57 51 19 00 = 30 TU
Labor Operation : Remove and
install fender
50 55 19 50 = 70 TU
Labor Operation : Remove and
install front bumper cover
(Select one of the listed SRTs)
63 29 19 00 = 70 TU
Or
63 29 19 20 = 70 TU
(For GTI Edition 30/GTI Pirelli)
Labor Operation : Remove and
install sill trim
66 29 19 00 = 20 TU
Labor Operation : Remove and
install sill panel
(Only select one of the listed SRTs
fi the vehicle model is listed)
66 31 19 10 = 70 TU
(For GTI)
Or
66 31 19 20 = 70 TU
(For GTI Edition 30/GTI Pirelli)
Labor Operation : Remove
corrosion on the fender
50 55 49 99 = 30 TU
Labor Operation: Remove and seal
off corrosion on the rocker panel
51 45 49 99 = 60 TU
Labor Operation : Wax body in the
outer side member
51 01 75 00 = 30 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
Refinish Labor
Labor Operation: Prepare painting
51 01 71 33 = 190 TU
Labor Operation: Paint one rocker panel
51 45 79 03 = 90 TU
Labor Operation: Paint one fender
50 55 79 53 = 70 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
L00#0000*
*Please see warranty table for
proper labor operation
Outside Materials
Labor Operation: Paint one rocker panel
6 MU
Labor Operation: Paint one fender
4 MU
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF
Repair (A5 Jetta) – Model (1K2)
Body Labor
Labor Operation : Remove and install
front door
57 51 19 00 = 30 TU
Labor Operation : Remove and
install fender
50 55 19 50 = 70 TU
Labor Operation : Remove and
install front bumper cover
(Select one of the listed SRTs)
63 29 19 00 = 70 TU
Or
63 29 19 10 = 90 TU
(For Jetta Cup Edition)
Labor Operation : Remove and
install sill trim
66 29 19 00 = 20 TU
Labor Operation : Remove and
install sill panel
66 31 19 00 = 70 TU
Labor Operation : Remove
corrosion on the fender
50 55 49 99 = 30 TU
Labor Operation: Remove and seal
off corrosion on the rocker panel
51 45 49 99 = 60 TU
Labor Operation : Wax body in the
outer side member
51 01 75 00 = 30 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
Refinish Labor
Labor Operation: Prepare painting
51 01 71 33 = 190 TU
Labor Operation: Paint one rocker panel
51 45 79 13 = 130 TU
Labor Operation: Paint one fender
50 55 79 53 = 70 TU
Outside Materials
Labor Operation: Paint one rocker panel
9 MU
Labor Operation: Paint one fender
4 MU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
L00#0000*
*Please see warranty table for
proper labor operation
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF
Repair (A5 Jetta Sportwagen) – Model(1K5)
Body Labor
Labor Operation : Remove and install
front door
57 51 19 00 = 30 TU
Labor Operation : Remove and
install fender
50 55 19 50 = 70 TU
Labor Operation : Remove and
install front bumper cover
63 29 19 00 = 70 TU
Labor Operation : Remove and
install sill trim
66 29 19 00 = 20 TU
Labor Operation : Remove
corrosion on the fender
50 55 49 99 = 30 TU
Labor Operation: Remove and seal
off corrosion on the rocker panel
51 45 49 99 = 60 TU
Labor Operation : Wax body in the
outer side member
51 01 75 00 = 30 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
Refinish Labor
Labor Operation: Prepare painting
51 01 71 33 = 190 TU
Labor Operation: Paint one rocker panel
51 45 79 13 = 130 TU
Labor Operation: Paint one fender
50 55 79 53 = 70 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
L00#0000*
*Please see warranty table for
proper labor operation
Outside Materials
Labor Operation: Paint one rocker panel
9 MU
Labor Operation: Paint one fender
4 MU
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF
Repair (A6 Golf – 4-Door) – Model(5K1)
Body Labor
Labor Operation : Remove and install
front door
57 51 19 00 = 40 TU
Labor Operation : Remove and
install front fender
50 55 19 50 = 90 TU
Labor Operation : Remove and
install front bumper cover
63 29 19 50 = 40 TU
Labor Operation : Remove and
install grille
66 05 19 00 = 20 TU
Labor Operation : Remove and
install sill panel
66 31 19 00 = 30 TU
Labor Operation : Remove
corrosion on the fender
50 55 49 99 = 30 TU
Labor Operation: Remove and seal
off corrosion on the rocker panel
51 45 49 99 = 60 TU
Labor Operation : Wax body in the
outer side member
51 01 75 00 = 30 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
Refinish Labor
Labor Operation: Prepare painting
51 01 71 33 = 190 TU
Labor Operation: Paint one rocker panel
51 45 79 03 = 110 TU
Labor Operation: Paint one fender
50 55 79 53 = 70 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
L00#0000*
Outside Materials
Labor Operation: Paint one rocker panel
8 MU
Labor Operation: Paint one fender
3 MU
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF
Repair (A6 Golf – 2-Door) – Model(5K1)
Body Labor
Labor Operation : Remove and install
front door
57 51 19 00 = 40 TU
Labor Operation : Remove and
install front fender
50 55 19 50 = 70 TU
Labor Operation : Remove and
install front bumper cover
63 29 19 50 = 70 TU
Labor Operation : Remove and
install grill
66 05 19 00 = 20 TU
Labor Operation : Remove and
install sill panel
66 31 19 00 = 30 TU
Labor Operation : Remove
corrosion on the fender
50 55 49 99 = 30 TU
Labor Operation: Remove and seal
off corrosion on the rocker panel
51 45 49 99 = 60 TU
Labor Operation : Wax body in the
outer side member
51 01 75 00 = 30 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
Refinish Labor
Labor Operation: Prepare painting
51 01 71 33 = 190 TU
Labor Operation: Paint one rocker panel
51 45 79 13 = 70 TU
Labor Operation: Paint one fender
50 55 79 53 = 70 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
L00#0000*
Outside Materials
Labor Operation: Paint one rocker panel
5 MU
Labor Operation: Paint one fender
3 MU
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF