V151405 2038672

Technical Bulletin
Model(s)
Year
Routan
2011-2013
Eng. Code
Trans. Code
VIN Range From
VIN Range To
All
All
All
3.6L
(CJRA)
Condition
15 14 05 November 12, 2014 2038672 Supersedes Technical Bulletin V151404 dated October 31, 2014 to include
model year 2013 applicability and revise the parts table.
MIL ON, DTCs P0300, P0302, P0304 or P0306 Stored in ECM Fault Memory
Technical Background
Customers may experience a Malfunction Indicator Lamp (MIL) illumination. Upon further investigation the
Technician may find that any the following Diagnostic Trouble Codes have been set:
• P0300- Multiple Cylinder Misfire
• P0302- Cylinder 2 Misfire
• P0304- Cylinder 4 Misfire
• P0306- Cylinder 6 Misfire
Tip:
•wiTECH™ SOFTWARE LEVEL MUST BE AT RELEASE 13.04.7 OR HIGHER FOR THIS BULLETIN.
•StarMOBILE™ SOFTWARE LEVEL MUST BE AT RELEASE 10.01 OR HIGHER FOR THIS BULLETIN.
Production Solution
Cylinder Head improvement MY2014.
Page 1 of 5
© 2014 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Service
Using a Scan Tool (wiTECH) with Elsa and the appropriate Diagnostic Procedures, verify all engine systems are
functioning as designed. If DTC's are present record them on the repair order and repair as necessary before
proceeding further with this bulletin.
If the customer describes the symptom/condition, perform the Repair Procedure.
Repair Procedure
1. Perform a cylinder leakage test on cylinders 2, 4 and 6. Follow the detailed service procedures available in
ELSA>Diagnostic Information-Non-DTC Based>00 General, Technical Data>Engine Mechanical>Cylinder
Combustion pressure Leakage Test, Refer To Group 9 - Engine, 3.6L> Diagnosis and Testing> Cylinder Leakage
Test.
2. Do any of the cylinders exhibit leakage of 25% or greater?
a. If Yes>>> Proceed to Step 3.
b. If No>>> This bulletin does not apply. Proceed with normal diagnostic procedures.
Note:
Record all cylinder leakage test results on the Repair Order.
3. Replace the left cylinder head. Follow the detailed service procedures available in Elsa>Engine>Engine
Mechanical>Cylinder head/Valve train>Removal Installation>Left cylinder head.
Page 2 of 5
© 2014 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Warranty
Note:
All Routan pre and post road test, StarMOBILE and wiTECH time units are included in the labor operation.
Therefore, no road test time units will appear in the designated area within the warranty table.
To determine if this procedure is covered under Warranty, always refer to the Warranty Policies and
1)
Procedures Manual
Model(s)
Year(s)
Routan
2011-2013
Eng. Code(s)
Trans. Code(s)
VIN Range From
VIN Range To
All
All
All
3.6L
(CJRA)
SAGA Coding
Claim Type:
Use applicable Claim Type
1)
Damage
Service Number:
HST
Damage Location
(Depends on Service No.)
CWM2038672
Use applicable when
indicated in ElsaWeb
(L/R)
Code
1570
0050
Parts Manufacturer
Routan
3)
Labor Operation :
USM
2)
15700399 = 100 TU
Cylinder Leakage Test Only Step B
OR
3)
Labor Operation :
15705599 = 980 TU
Head, Cylinder Assembly – Replace Left/Front Side
(Includes cylinder leakage test) Step A
Causal Part: Step “B”
Select labor operation
OR
Causal Part: Step “A” Cylinder Head
7B0103351KXR MN
Page 3 of 5
© 2014 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Diagnostic Time
GFF Time expenditure
01500000 = 00 TU max.
Road Test
01210002 = 00 TU
4)
NO
NO
01210004 = 00 TU
Technical Diagnosis
01320000 = 00 TU max.
NO
Claim Comment: Input “As per Technical Bulletin 2038672” in comment section of Warranty Claim.
1)
Vehicle may be outside any Warranty in which case this Technical Bulletin is informational only
2)
Code per warranty vendor code policy.
3)
Labor Time Units (TUs) are subject to change with ELSA updates.
4)
Documentation required per Warranty Policy Procedures Manual.
Page 4 of 5
© 2014 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Required Parts and Tools
Part Description
Part No:
Quantity
Cylinder Head
7B0103351KXR MN
1
Gasket, Cylinder Head
7B0103383H
1
Seal, Intake Plenum
7B0133237
6
Seal, Intake Manifold
7B0129717B
6
Filter, Engine Oil
7B0115562B
1
Oil, Engine
(AR)
Tool Description
Tool No:
Midtronics Battery Tester/Charger
InCharge 940 (INC-940) or
GRX 3000 VAS
StarMOBILE Tester Kit or
CH9401 (SW level 10.01.23 or higher)
VW MICRO POD Tester Kit
VWMICROPOD
wiTECH Desktop Client
(Software level 13.04.7 or higher)
Additional Information
All part and service references provided in this Technical Bulletin are subject to change and/or removal.
Always check with your Parts Dept. and Repair Manuals for the latest information.
Page 5 of 5
© 2014 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.