V481303 2030353

Technical Bulletin
Model(s)
Year
Eng. Code
Trans. Code
VIN Range
From
VIN Range To
Golf
2010 – 2013
All
All
All
All
GTI
2010 – 2013
All
All
All
All
Jetta
SportWagen
2010 – 2013
All
All
All
All
All
All
All
All
All
All
All
All
All
2.0L
Jetta
2011 -2013
(CBFA, CCTA,
CPLA, CPPA)
2.0L TDI
(CJAA)
2.0L
Beetle
2012-2013
(CBFA, CCTA,
CPLA, CPPA)
3.6L
(CDVB)
Passat
2012-2013
2.0L TDI
(CKRA)
Condition
48 13 03 July 15, 2013 2030353 Supersedes T. B. V481302 dated March 18, 2013 to include additional model
year applicability and update the software part and version numbers.
Poor Power Steering Assistance, DTCs 16344 014, 16353 014, 16355 014, 02614 014 Stored in Power
Steering Control Module J500
Customer may comment:
• Steering stiff at engine start up.
• Yellow power steering warning light on.
• Red power steering warning light on.
Page 1 of 7
© 2013 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
The customer concern may or may not be duplicated, and the following Diagnostic Trouble Codes (DTCs) are
present in the power steering control module (J500).
DTC
Description
16353 014
Control module faulty
16344 014
Control module faulty
16355 014
Control module faulty
16347 014
Control module faulty
16346 014
Control module faulty
02614 014
Control module faulty
02391 011
Terminal 30 reference open circuit
03803 005
Steering angle sensor for power-assisted steering,
no or incorrect basic setting/adaptation
03803 000
Steering angle sensor for power-assisted steering,
no or incorrect basic setting/adaptation
Note:
The diagnostic trouble codes (DTC) logged in the vehicle systems are not limited to the faults listed above. Follow
the chart below that list the part numbers and the software level to determine if the service solution applies.
Technical Background
Voltage drop in power steering control unit (J500) at start up or during steering operation.
Production Solution
Improved software.
Page 2 of 7
© 2013 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Service
Tip:
The software update takes place in two steps. DO NOT end the program too early. Before the update, record and
save adaptation channels 3, 4 and 9 in address word 44 using Vehicle Self Diagnosis (VSD). The information will
be needed for the steering module (J500) basic setting adaptation procedure when the update is completed.
The software versions listed in the following table were up-to-date when this TSB was published. Further software
versions may have been released since.
Update-Programming Procedure:
Tip:
To Update-Programming using SVM, review and follow instructions in Technical Bulletin Instance 2014603
“Software Version Management”.
The SVM Process must be completed in its entirety so the database receives the update confirmation response. A
warranty claim may not be reimbursed if there is no confirmation response to support the claim.
Note:
Prior to launching VAS-PC or ODIS application and starting control module update process, confirm tester
screen saver and power settings in accordance with Special Tools and Equipment - Service Information
Circular # VVT-12-02. Failure to do so may result in the tester entering power save mode during data
transfer, and subsequent control module failure.
When using the VAS 5054A wireless transmitter head for a flash procedure, please connect a USB cable
between the transmitter head and the tester. Failure to do so may lead to errors during the flash
procedure.
VAS tools must only be used with their power adapters plugged in. Under no circumstances should they
be used on battery power alone during the programming procedure.
Page 3 of 7
© 2013 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
• Update the power steering control module (J500) using the SVM Unit code as listed in the table below:
Old Software Part
No.
Old Software Version
New Software Part
No.
New Software
Version (or higher)
SVM Unit
Code
1K0 909 144 L
2901
1K0 909 144 R
3501
3143
1K0 909 144 J
3001
1K0 909 144 R
3501
3143
1K0 909 144 M
3201
1K0 909 144 R
3501
3143
1K0 909 144 N
3301
1K0 909 144 R
3501
3143
1K0 909 144 P
3305
1K0 909 144 R
3501
3143
The procedure can be found in GFF under Functions/ Component Selection, Software Version Management,
Adapting Software.
WARNING:
Radiator Fan(s) may cycle ON high speed during the Update Process! There is a risk that personal injury may
result if contact is made with spinning fan blades.
Keep hands and all objects away from Radiator Fan(s) during Update Process!
Tip:
The SVM Process must be completed in its entirety so the database receives the update confirmation response. A
warranty claim may not be reimbursed if there is no confirmation response to support the claim or action is carried
out that is not explicitly stated in the Technical Bulletin.
• After the update is completed, using GFF, perform basic setting steering angle sensor – G85 and Adaptation of
Electromechanical steering under address word 44 – Steering.
Check for DTCs in Brake electronics - 03 and if DTCs 00778 004 and 01309 008 is present, follow the GFF
systems test plan to reset the module. If the basic settings and adaptation procedures are completed using
Vehicle Self Diagnosis (VSD), the adaptation values retrieved from channels 3, 4 and 9 in address word 44 using
Vehicle Self Diagnosis (VSD) will be needed to complete the operation.
Page 4 of 7
© 2013 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Warranty
To determine if this procedure is covered under Warranty, always refer to the Warranty Policies and
1)
Procedures Manual
Model(s)
Year(s)
Eng. Code(s)
Trans.
Code(s)
VIN Range
From
VIN Range To
Golf
2010 – 2013
All
All
All
All
GTI
2010 – 2013
All
All
All
All
Jetta
SportWagen
2010 – 2013
All
All
All
All
All
All
All
All
All
All
All
All
All
2.0L
Jetta
(CBFA, CCTA,
CPLA, CPPA)
2011 -2013
2.0L TDI
(CJAA)
2.0L
Beetle
2012-2013
(CBFA, CCTA,
CPLA, CPPA)
3.6L
(CDVB)
Passat
2012-2013
2.0L TDI
(CKRA)
SAGA Coding
Claim Type:
Use applicable Claim Type
Damage
Service Number:
HST
Damage Location (Depends on Service
No.)
--
Use applicable when indicated in
ElsaWeb (L/R)
Code
4835
039
1)
Page 5 of 7
© 2013 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Parts Manufacturer
2)
Golf, GTI
WWO
Jetta, Jetta SW, Beetle
3ME
2)
Passat
TX6
2)
Labor Operation : Battery Charge
3)
27068950 = 10 TU
Labor Operation : Update Programming
3)
48352599 = 40 TU
Causal Part
Select labor operation 48352599
Diagnostic Time
4)
GFF Time expenditure
01500000 = 20 TU max.
YES
Road Test
01210004 = 10 TU
YES
Technical Diagnosis
01320000 = 00 TU max.
NO
Claim Comment: Input “As per Technical Bulletin 2030353” in comment section of Warranty Claim.
1)
Vehicle may be outside any Warranty in which case this Technical Bulletin is informational only
2)
Code per warranty vendor code policy.
3)
Labor Time Units (TUs) are subject to change with ELSA updates.
4)
Documentation required per Warranty Policies and Procedures Manual.
Required Parts and Tools
No special parts required.
Tool Description
Tool No:
Midtronics Battery Tester/Charger
InCharge 940 (INC-940)
VAS Diagnostic Tool
VAS 5051B, 6150X, 6160
VAS-PC Ver. Base CD V19.01.00 and Brand
V19.22.00 or higher
ODIS Ver. 1.2.1
Page 6 of 7
© 2013 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Additional Information
All part and service references provided in this Technical Bulletin are subject to change and/or removal.
Always check with your Parts Dept. and Repair Manuals for the latest information.
Page 7 of 7
© 2013 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.