SP375-010

Volvo Trucks North
America
Greensboro, NC USA
Service Program
Trucks
Date
10.2017
Group
No.
375 010
Release
Page
01
1(11)
PTO Jumper Wire, Installation
VN
SP 375-010, PTO Jumper Wire, Installation
(October 2017)
On Certain Volvo Trucks with the I–Shift generation F transmissions, using PTO2, there
could be intermittent drop-out of the PTO 2 operation. This is due to a wiring issue. To
correct this issue follow the procedure below.
USA139654487
PV729-SP375-010 English
Volvo Trucks North America
Service Program
Date
10.2017
Group
No.
Release
375
010
01
Required Parts
Part Description
Part Number
Jumper Wire
23178480
Decommissioning the Truck for Repair
You must read and understand the precautions and guidelines in Service Information,
group 80, "General Safety Practices, Body, Cab & Interior" before performing this
procedure. If you are not properly trained and certified in this procedure, ask your
supervisor for training before you perform it.
NOTE: Information is subject to change without notice. Illustrations are used for reference
only and can differ slightly from the actual vehicle being serviced. However, key
components addressed in this information are represented as accurately as possible.
1 Park the vehicle on a flat and level surface.
2 Apply the parking brake.
3 Place the transmission in neutral or park.
4 Install the wheel chocks on the front wheels.
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Volvo Trucks North America
Service Program
Date
10.2017
Group
No.
Release
375
010
01
5 Disconnect the cable from the battery’s negative terminal.
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PTO Jumper Wire, Installation
1 Remove the panels.
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Volvo Trucks North America
Service Program
Date
10.2017
Group
No.
Release
375
010
01
2 Locate and identify the PTO1and PTO2 connectors.
Connector
Label Identification
PTO1 Connector
White label with the text “PTO SWITCH.”
PTO2 Connector
White label with the text “DUAL PTO I-SHIFT.”
3 Using an appropriate terminal removal tool, remove the wire from cavity 2 on the PTO 2
connector.
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4 Reinstall the same wire into cavity 11 on the PTO 2 connector.
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Volvo Trucks North America
Service Program
Date
10.2017
Group
No.
Release
375
010
01
5 Remove the wire from cavity 2 on the PTO 1 connector.
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6 Cut the terminal off the removed wire, and strip the end of the wire for crimping.
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Volvo Trucks North America
Service Program
Date
10.2017
Group
No.
Release
375
010
01
7 Using the butt splice on the service jumper wire, crimp the loose wire into the service
jumper.
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8 Insert the double terminated wire terminal into cavity 2 of the PTO 1 connector.
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Volvo Trucks North America
Service Program
Date
10.2017
Group
No.
Release
375
010
01
9 Insert the terminal on the other end of the service jumper into cavity 2 on the PTO 2
connector.
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10 Check that the jumper wire has been correctly installed..
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Volvo Trucks North America
Service Program
Date
10.2017
Group
No.
Release
375
010
01
11 Remove the FRC access panel.
W8113747
12 Install a 5 amp mini fuse into slot 34 (PTO) in the FRC.
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Volvo Trucks North America
Service Program
Date
10.2017
Group
No.
Release
375
010
01
13 Secure the wires as needed with cable ties.
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14 Reinstall the FRC access panel.
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Volvo Trucks North America
Service Program
Date
10.2017
Group
No.
Release
375
010
01
15 Re-install the panels
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Commissioning the Truck for Operation
1 Connect the battery cable to the negative (ground) terminal.
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Volvo Trucks North America
Service Program
Date
10.2017
Group
No.
Release
375
010
01
2 Remove the wheel chocks.
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Reimbursement
This repair is covered by an authorized Service Program.
Reimbursement is obtained via the normal claim handling
process.
UCHP
Reimbursement
Claim Type (used only when uploading from the Dealer
Bus. Sys.)
B
Recall Status
Vehicle inspected, repair not required
Vehicle repaired per instruction
Labor Code
Primary Labor Code ( PTO Jumper Wire, Installation)
3751-02-09-01
0.5 hrs
Take to take charge and determine campaign status
1700–16–01–01
0.3 hrs
Causal Part
21720494
SCC Code
S7250
Authorization Number
NA
Expiration Date
October 31, 2018
VOLVO Trucks North America reserves the right to make any changes in design or to make
additions to or upon its products without incurring any obligations to install the same on
vehicles previously built.
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