TSB-17-00-014
Service Bulletin Details
Public Details for: TSB-17-00-014
This is a technical service bulletin sent to dealers. It informs dealers of important new model service information and features for the 2018 outlander phev.
- 2018 -
Models from 2018
2018 MITSUBISHI OUTLANDER SPORT |
Page 1 of 24 Technical Service Bulletin SUBJECT: NEW MODEL FEATURES & SERVICE INFORMATION − 2018 OUTLANDER PHEV No: TSB−17−00−014 DATE: December 2017 MODEL: 2018 Outlander PHEV CIRCULATE TO: [ ] GENERAL MANAGER [ X ] PARTS MANAGER [ X ] TECHNICIAN [ X ] SERVICE ADVISOR [ X ] SERVICE MANAGER [ X ] WARRANTY PROCESSOR [ X ] SALES MANAGER PURPOSE This bulletin contains important new model service information and features for the 2018 Outlander PHEV (U.S. models only). Review the details that follow to familiarize yourself regarding new features and options. Refer to the 2018 Outlander PHEV Service Manual on MEDIC, MDL, or CD (p/n MSCD-027B-2018), and the Owner's Manual for details on these and other features. AFFECTED VEHICLES 2018 Outlander PHEV U.S. MODEL LINEUP MODEL ENGINE MOTOR 4B11 2.0L DOHC MIVEC (Range Extender) Two electric motors, 60 kW (maximum output): Front: S61 Rear: Y61 SEL (S−AWC) GT (S−AWC) TRANSAXLE Two transaxles: Front: F1EKA Rear: F1E1A SERVICE INFORMATION See TSB-17-00-013 for 2018 Outlander PHEV Technical Specifications. See TSB-17-00-012 for details on PDI procedures for the 2018 Outlander PHEV. NEW FEATURE HIGHLIGHTS The 2018 Outlander PHEV has many of the standard features of the 2018 gasoline Outlander. This bulletin highlights updated features and differences bewteen the gasoline Outlander and Outlander PHEV. Some of these features are unique to the Outlander PHEV. ENGINE/MOTOR COMMENTS 2L DOHC MIVEC range extender gasoline engine Standard on all 2018 Outlander PHEV 60 kW twin electric motors Standard on all 2018 Outlander PHEV Lithium-ion main drive battery (12 kW) Standard on all 2018 Outlander PHEV Copyright 2017 Mitsubishi Motors North America, Inc. Continued The information contained in this bulletin is subject to change. For the latest version of this document, go to the Mitsubishi Dealer Link, MEDIC, or the Mitsubishi Service Information website (www.mitsubishitechinfo.com). (4616) Page 2 of 24 TSB−17−00−014 TRANSMISSION/DRIVE SYSTEM COMMENTS Front & rear, single speed transaxles Standard on all 2018 Outlander PHEV Twin motor Super All-Wheel Control (S-AWC) Standard on all 2018 Outlander PHEV EV DRIVE FEATURES COMMENTS 12 kWh Main drive Lithium-ion (Li-ion) battery Standard on all 2018 Outlander PHEV Main drive battery warming system Standard on all 2018 Outlander PHEV 120V charging cable with CCID, 8A/12A Standard on all 2018 Outlander PHEV 120V/240V charging system Standard on all 2018 Outlander PHEV DC Fast Charge capability Standard on all 2018 Outlander PHEV Level 3 Quick Charge port Standard on all 2018 Outlander PHEV Charger lid locking system Standard on all 2018 Outlander PHEV Regenerative Brake System (RBS) with steering wheel paddle shifters Standard on all 2018 Outlander PHEV High voltage cut-off system Standard on all 2018 Outlander PHEV Acoustic Vehicle Alert System (AVAS) Standard on all 2018 Outlander PHEV CONVENIENCE COMMENTS PHEV specific steering wheel Standard on all 2018 Outlander PHEV Twin motor S-AWC drive mode selector Standard on all 2018 Outlander PHEV Electric shift lever Standard on all 2018 Outlander PHEV EV Drive Mode switches (EV, Charge, Save) Standard on all 2018 Outlander PHEV Electric heater Standard on all 2018 Outlander PHEV Smartphone EV Remote Control Standard on all 2018 Outlander PHEV Electric fuel door release Standard on all 2018 Outlander PHEV 1500W AC Power Supply Inverter with 2 outlets Standard on GT EXTERIOR COMMENTS PHEV Badging Standard on all 2018 Outlander PHEV Dark chrome grille accents Standard on all 2018 Outlander PHEV Side sill garnish with chrome accent Standard on all 2018 Outlander PHEV New Ruby Black Metallic Exclusive for 2018 Outlander PHEV 18-inch two-tone alloy wheels Standard on all 2018 Outlander PHEV Emergency tire repair kit (no spare tire) Standard on all 2018 Outlander PHEV Halogen fog lamps with gloss black bezel Standard on SEL LED fog lamps with gloss black bezel Standard on GT Page 3 of 24 TSB−17−00−014 INTERIOR COMMENTS Power driver and passenger front seats Standard on all 2018 Outlander PHEV Premium leather seats Standard on all 2018 Outlander PHEV High contrast instrument meter with color LCD display Standard on all 2018 Outlander PHEV Energy Meter Display (MID and SDA) Standard on all 2018 Outlander PHEV Deluxe floor console (larger w/cup holder lid) Standard on all 2018 Outlander PHEV Front / rear door trim w/bottle holder Standard on all 2018 Outlander PHEV Auto-dimming rear view mirror with Compass and Homelink® Standard on all 2018 Outlander PHEV The systems in the following table are essentially the same as those for 2018 gasoline Outlander models, and are available for 2018 Outlander PHEV models as noted below. TECHNOLOGY COMMENTS Electric parking brake switch w/Auto Hold Standard on all 2018 Outlander PHEV Power remote tailgate Standard on all 2018 Outlander PHEV Blind Spot Warning (BSW) with Lane Change Assist (LCA) and Rear Cross Traffic Alert (RCTA) Standard on all 2018 Outlander PHEV Power glass sunroof Standard on GT Rockford-Fosgate premium audio with 9 speakers Standard on GT 7-inch touchscreen Smartphone Link Display Audio with HD radio, Bluetooth® phone/audio Standard on SEL Forward Collision Mitigation (FCM), Auto High Beam (AHB), Lane Departure Warning (LDW) Standard on GT Adaptive Cruise Control (ACC) Standard on GT Multi-view camera Standard on GT Rear-view camera Standard on SEL Heated steering wheel Standard on GT Page 4 of 24 TSB−17−00−014 ENGINE/MOTOR PHEV System Components Refer to the following diagram for the basic system components of the Outlander PHEV (all models). Main Drive Lithium-ion Battery (under floor) PHEV System Components EV Charge Ports 2L DOHC MIVEC Gasoline Engine (4B11) Rear Motor Control Unit (controls rear motor) Front Power Drive Unit (controls front motor) 12V Starter Battery (not shown) Rear Electric Motor (60 kW) Front Electric Motor (60 kW) Service Plug for Main Drive Battery Generator (charges drive battery) Fuel Tank EV Drive System Features The Outlander PHEV has a main drive 12 kWh Lithium-ion battery and two 60 kW (maximum output) electric motors to drive both axles with S-AWC capability. Page 5 of 24 TSB−17−00−014 ENGINE/MOTOR (continued) 2L Gasoline Engine (4B11) The Outlander PHEV is equipped with a 2L MIVEC range extender gasoline engine. The engine drives the generator and can assist the front motor in propelling the vehicle. PHEV 4B11 Engine Front Rear 60 kW Twin Electric Motors (Front and Rear) The front and rear drive motors have a low speed torque which provides quick acceleration and propels the vehicle. On deceleration or when driving downhill, the vehicle's kinetic energy is converted into electricity to charge the main drive battery (regeneration). Twin Electric Motors Front: S61 (Oil cooled) Rear: Y61 (Water cooled) Page 6 of 24 TSB−17−00−014 TRANSMISSION/DRIVE SYSTEM Front and Rear Transaxles Since the electric motors can deliver torque over a wide RPM range, there is no need for a conventional transaxle. Two single speed, fixed reduction gear transaxles are driven by the electric motors at low to mid speeds, and by the gasoline engine at higher speeds. Front and Rear Transaxles Front: F1EKA Rear: F1E1A Twin Motor Super All-Wheel Control (S-AWC) The Outlander PHEV now has a twin motor Super All Wheel Control system with independent electric motors in the front and rear and independent brake control for 4 wheels. Twin S-AWC Page 7 of 24 TSB−17−00−014 EV DRIVE FEATURES Main Drive Lithium-ion Battery The Outlander PHEV has a 12 kWh Lithium-ion main drive battery, mounted under the floor. Constructed with 10 modules containing 8 Lithium-ion cells in each module, for a total of 80 cells. The battery is cooled with R-1234yf refrigerant with its own evaporator and blower. A service plug is accessible to the rear of the center console inside the vehicle. Main Drive Lithium-ion Battery Service Plug Main Drive Lithium-ion Battery Warming System A battery warming system heats the air in the drive battery using electricity from the charge cable or from the drive battery. While driving, the Drive Battery's temperature is kept above 14° F (-10° C). When a charge cable is connected, the battery warming system operates to raise or maintain the drive battery temperature above -22° F (-30° C). Charging Cable with CCID The integrated Mitsubishi EV charging cable and Charging Circuit Interruption Device (CCID) with hanging cord are stored under the rear hatch floor panel in the cargo area. EV Charging Cable & CCID Hanging Cord in Cargo Area Page 8 of 24 TSB−17−00−014 EV DRIVE FEATURES (continued) Locking Charger Lid and Charging Ports Charging Port Door The charging port door on the right rear of the vehicle is unlocked using the Unlock switch on the FAST key remote. When open, a light illuminates the charge ports. When charging, the MID shows charging information such as battery level and estimated charge time. Also, a charge indicator lamp displays in the power meter. Two charge ports are available, accommodating 3 levels of charging, including DC Fast Charge. Level 1 & 2 Charge Port Level 1 Charging (DC-DC): 120VAC EV Charge Cable and CCID CCID Press to toggle between 8A-12A Level 2 Charging: 240V Charging Station (Eaton shown as example) LEDs Level 3 Charging: DC Fast Charge (CHAdeMO charger shown as example) DC Fast Charge Page 9 of 24 TSB−17−00−014 EV DRIVE FEATURES (continued) Regenerative Braking System (RBS) with Steering Wheel Paddle Shifters The Outlander PHEV uses regenerative braking during deceleration to convert kinetic energy to electricity. The level of regenerative strength can be controlled using the paddle selectors on the steering wheel, or the selector lever. For more details on regenerative braking, refer to the Owner's Manual and PHEV training materials. D Regeneration Control - Shift Selector (Joystick) Two levels of regenerative braking are available using the shift selector. Pulling the selector lever towards you activates the lower level “B3” regenerative braking. Pulling it again activates the stronger “B5” level. The level will be displayed in the Multi-Information Display (MID). Regeneration Control with Shift Selector Pull selector towards you to activate B B3 B5 Weaker D Stronger Regeneration Control - Shift Paddles on Steering Wheel All 5 levels of regenerative braking are available using the “-” (down) and “+” (up) shift paddles on the steering wheel. NOTE: B2 is the same as D (drive), meaning Regeneration Control with Shift Paddles B0 B1 B2 B3 B4 Stronger Regenerative Braking “ - ” DOWN Paddle B5 B5 B4 B3 B2 B1 B0 Weaker Regenerative Braking “ + ” UP Paddle NOTE: B2=D (Drive) Page 10 of 24 TSB−17−00−014 EV DRIVE FEATURES (continued) High Voltage Shut-off System The emergency shut-off system will be activated and the high-voltage system will automatically turn off under the following conditions: D Certain front, side or rear collisions. D Certain Plug-in Hybrid EV System malfunctions. When the emergency shut-off system is activated, the Ready indicator is turned off. Acoustic Vehicle Alert System (AVAS) Because the electric motors are very quiet in the Outlander PHEV at low speeds or when in “READY” mode, an audible pedestrian alert system has been added. The alert is heard in forward and reverse gears between certain speeds. See the diagram below for operation details. AVAS OPERATION Page 11 of 24 TSB−17−00−014 CONVENIENCE FEATURES The systems described in this section apply to all 2018 Outlander PHEV models, unless noted otherwise. PHEV Specific Steering Wheel All Outlander PHEV models are equipped with a steering wheel uniquely designed for PHEV models. The leather steering wheel also is equipped with bluetooth controls, paddle shifters for regenerative braking control, and a heater which automatically stops after 30 minutes. Bluetooth Controls Regenerative Braking Paddles Steering Wheel Heater Switch Heated area Twin Motor S-AWC Drive Mode Selector The twin motor Super All Wheel Control system switch is located in the newly designed center console. S-AWC Switch Page 12 of 24 TSB−17−00−014 CONVENIENCE FEATURES (continued) Shift Selector Electric Shift Selector (“Joystick”) All Outlander PHEV models are equipped with a unique “joystick” electric shift selector, and electric Park switch. Park Switch EV Drive Mode Switches: Battery Charge and Save Modes EV Mode Switch To enable EV mode (vehicle drives with electric motors only), press the “EV” priority button on the center console (below the 4WD switch). The Multi-Information Display shows “EV” when activated, and goes off when pressed again. MID Display CHRG switch: To charge the drive battery, press the Battery Charge switch (just below shift selector) with POWER switch ON. The engine will start, powering the generator, and charge the battery. MID will display the “CHARGE” symbol. NOTE: A state of charge/SOC of 80% is recommended. The engine will stop when state of charge reaches 90%. MID Display SAVE switch: To save power in the drive battery, press the Battery Save switch with POWER switch ON. The engine turns the generator to preserve battery SOC. MID will display the “SAVE” symbol. Page 13 of 24 TSB−17−00−014 CONVENIENCE FEATURES (continued) Electric Fuel Door Release (standard on all models) The Outlander PHEV has a closed fuel tank system to reduce engine operation frequency and improve fuel economy. The internal pressure of the closed fuel tank is higher than a conventional tank. This means the internal tank pressure must be relieved before refueling by pressing the electric fuel door release button (on the lower dash left of the steering wheel). D Once the button is pressed the Multi−Information Display (MID) shows the door release progress. D “Ready to Refuel” will display when the door is released. NOTE: If internal tank pressure is high, it may take up to 10 seconds before the door is released. Electric Heater The passenger compartment of the Outlander PHEV is heated by an electric heater. When selected on the Climate Control head, coolant is heated by the engine or high voltage heater and delivered to the plenum chamber by an electric 12V coolant pump. The 4-way coolant valve directs flow from either the engine or PTC heater depending upon coolant temperature. Passenger Compartment Heating Cold Coolant Hot Coolant Page 14 of 24 TSB−17−00−014 CONVENIENCE FEATURES (continued) Smartphone EV Remote Control The Mitsubishi Remote Control App lets the driver connect to the vehicle with an i-OS or Android device and control certain PHEV functions such as preheating/cooling vehicle interior, setting start/stop charge times, displaying vehicle settings/status. The following operating systems are supported: D i-Phone: iOS 7.0 or later D Android: OS 4.4 or later For vehicles sold in the U.S., use software version PHEV II, available from the Apple App Store and Google Play. For more details, go to the following website: http://www.mitsubishi-motors.com/en/products/outlander_phev2/app/remote/ Remote Control registration card The remote control registration card with WiFi information is attached to the F.A.S.T. Key for every vehicle. This card contains necessary ID and password information for the customer to register the smartphone Remote Control app. Refer to the illustration below for examples of the many systems that can be accessed with the Remote Control App. Page 15 of 24 TSB−17−00−014 CONVENIENCE FEATURES (continued) Mitsubishi Remote Control Functions Page 16 of 24 TSB−17−00−014 CONVENIENCE FEATURES (continued) Accessory sockets (console box & cargo area) As an option, GT models are equipped with two 120V accessory outlets, one behind the center floor console box, one in the rear cargo area. Stored power from the main drive battery is available from these 3-pronged outlets, and operates up to 4 hours. The DC-AC inverter is mounted between the On-Board Charger (OBC) and the Rear Motor Control Unit (RMCU) in the cargo area to convert 300VDC from the Main Drive battery to 120VAC for the outlets. On-Board Charger (OBC) DC-AC Inverter Rear Motor Control Unit (RMCU) To enable power to the 120V AC outlets on the Outlander PHEV, press the “AC 1500W” switch in the center console. Floor Console Box Rear Cargo Area The outlets can be used to plug in an electrical appliance (e.g., coffee maker, blender, TV, Fridge, etc.) Page 17 of 24 TSB−17−00−014 EXTERIOR PHEV Badging on sides and rear Special PHEV badging are mounted on both sides and on the rear of all 2018 Outlander PHEV models. New Color A new paint color, ruby black metallic, is exclusively available for all 2018 Outlander PHEV models. 18-inch Two-Tone Alloy Wheels All 2018 Outlander PHEV models come standard with boldly designed 18-inch two-tone alloy wheels. Page 18 of 24 TSB−17−00−014 EXTERIOR (continued) Dark Chrome Radiator Grille An attractive dark chrome radiator grille is standard on all 2018 Outlander PHEV models. LED/Halogen Fog Lamps with Gloss Black Bezel D LED fog lamps surrounded by gloss black bezel are standard equipment on GT models. D SEL models come standard with halogen fog lamps with the gloss black bezel (not pictured). Tire Repair Kit, Jack & Tools The Outlander PHEV does not come with a spare tire. Instead, a tire repair kit is provided to temporarily repair a minor puncture caused by a nail, screw, or similar object. The tire repair kit is stored beneath the floor board of the cargo area (see illustration below), and contains a 12 V air compressor, puncture sealant, and speed restriction sticker. The jack is stored beneath the floor board of the cargo area. The tools are behind the access panel in the right hand quarter trim (see illustration below). Tire Repair Kit 12V Compressor Jack Puncture Sealant Tools Page 19 of 24 TSB−17−00−014 INTERIOR Black/Gray Seats D D All models come standard with premium leather seats: D Black with gray stitching or D Brown with red stitching Also standard on all models are 8-way adjustable power driver and passenger front seats. Brown/Red Rear View Mirror with Compass Also standard on all PHEV models is a rear view mirror equipped with a compass and Homelink®. Deluxe Floor Console All models come with a deluxe floor console with larger cup holders and closing lid, which matches the premium interior print panels. Page 20 of 24 TSB−17−00−014 INTERIOR (continued) Energy Flow Display on MID and SDA Details of EV driving such as main drive battery charge level, miles remaining for EV and gasoline driving, and Energy Flow are displayed on the multi-information display in the combination meter, and on the Smartphone Link Display Audio screen. PHEV Displays on MID EV Driving Percentage Miles Remaining Energy Flow Display on MID Main Drive Battery Charge Level EV Mode Series Hybrid Mode Parallel Hybrid Mode Page 21 of 24 TSB−17−00−014 INTERIOR (continued) PHEV Displays on SDA PHEV Related Displays Energy Flow Displays on SDA EV Mode Series Hybrid Mode Parallel Hybrid Mode Page 22 of 24 TSB−17−00−014 FACTORY AND PORT OPTION PACKAGES ENTERTAINMENT PACKAGE − 2018 Outlander PHEV − All Trim Levels D Rear seat DVD player D Remote control D Infrared wireless headphones (2) EXTERIOR PACKAGE − 2018 Outlander PHEV − All Trim Levels* D Front, side, and rear air dams * Developed for PHEV models only TOWING PACKAGE − 2018 Outlander PHEV − All Trim Levels D Tow hitch D Trailer tow wire harness CHROME PACKAGE − 2018 Outlander PHEV − All Trim Levels D Chrome door handle covers D Side view mirror covers PROTECTION PACKAGE − 2018 Outlander PHEV − All Trim Levels D Rear bumper step protector D Scuff plates D Liftgate protector CARGO MAT PACKAGE − 2018 Outlander PHEV − All Trim Levels D Cargo mat D Cargo net ALL WEATHER PACKAGE − 2018 Outlander PHEV − All Trim Levels D Cargo tray D All−weather floor mats (4) QUICK VALUE PACKAGE 1 − 2018 Outlander PHEV − All Trim Levels D Black lug nuts and wheel locks D Cargo mat D Front and rear mudguards D Cargo net QUICK VALUE PACKAGE 2 − 2018 Outlander PHEV − All Trim Levels D Hood protector D Cargo tray D Roof rack crossbars D All weather floor mats (4) Page 23 of 24 TSB−17−00−014 ACCESSORY OPTIONS (U.S. Models) The following port and/or dealer installed accessories are available for 2018 Outlander PHEV. D LED fog lights (SEL only) D Front and rear mudguards D Front and rear park assist sensors D Rear large spoiler D Rear park assist sensors D Body side moldings D Hood protector D Carpeted floor mats and portfolio D Sunroof wind deflector (GT only) D Black lug nuts and wheel locks D Roof rack crossbars D “PHEV” body graphics* D Tonneau cover D “OUTLANDER” hood emblem* * Developed for PHEV models only PHEV Body Graphics & Hood Emblem “OUTLANDER” Hood Emblem PHEV Side Decal Set Page 24 of 24 TSB−17−00−014 WARRANTY U.S. and Puerto Rico D Basic − 5 years or 60,000 miles D Powertrain − 10 years or 100,000 miles (original retail purchaser only). 5 years or 60,000 miles to subsequent owners. D PHEV Components − 10 years or 100,000 miles D Main Drive Battery − 10 years or 100,000 miles D Outer Panel Rust Perforation − 7 years or 100,000 miles D Adjustments − 1 year or 12,000 miles D Roadside Assistance − 5 years / unlimited miles D Emissions − Refer to the Warranty and Maintenance Manual for coverage details.