A661657 2038652-

Service Bulletin Details

Public Details for: A661657 2038652-

This technical service bulletin provides repair instructions for paint flaking off the radiator grille or front license plate holder.


- 2016 - 2015 - 2014 - 2013 -

66 Paint flakes off radiator grille or license plate holder
66 16 57 2038652/6 October 18, 2016. Supersedes Technical Service Bulletin Group 66 number 16-55 dated
August 2, 2016 for reasons listed below.
Model(s)
Year
VIN Range
Vehicle-Specific Equipment
A4, A5, Q5
2013 - 2016
All
Not Applicable
Condition
REVISION HISTORY
Revision
Date
Purpose
6
-
Revised Warranty (Updated Claim Type)
5
08/02/2016
Revised header data (Added model years)
Revised Warranty (Added time for license plate trim replacement on
vehicles with parking aid sensor)
4
05/07/2016
Revised Production Solution (Added information about improved paint
process)
Page 1 of 6
© 2016 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
The paint is flaking off of the
radiator grille or front license plate
holder (Figure 1).
Figure 1. Example of flaked-off paint.
Technical Background
The surfaces of these components were too smooth (due to high-gloss polishing tools), which led to weak
adhesion of the paint during production. Only components with color index T94 are affected.
Production Solution
Polishing tools have been modified to create a rougher surface for better paint adhesion. The painting application
has been improved as the supplier is now using a new paint facility. The improved components that have been
produced were installed on vehicles being built around May 1, 2015.
Service
Replace the components according to the instructions in Elsa at Repair Manual >> Body >> Body Exterior >> 66
Exterior Equipment >> Radiator Grille/Front Trim.
Page 2 of 6
© 2016 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
Warranty
Claim Type:
 110 up to 48 Months/50,000 Miles.

Service Number:
If vehicle is outside any warranty, this Technical Service Bulletin is
informational only.
Use one of the following:
 6683 (For license plate trim only)
 6605 (For radiator grille only OR both radiator grille and license plate)
Damage Code:
0030
Labor Operations:
License plate trim replacement only:
For A4, allroad:
License plate trim
remove + reinstall
(without parking aid
sensor)
6683 1900
20 TU
License plate trim
remove + reinstall
(with parking aid
sensor)
6683 1999
30 TU
License plate trim
remove + reinstall
(without parking aid
sensor)
6683 9999
20 TU
License plate trim
remove + reinstall
(with parking aid
sensor)
6683 1999
30 TU
For A5:
For Q5, SQ5:
Page 3 of 6
© 2016 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
License plate trim
remove + reinstall
(without parking aid
sensor)
6683 1901
20 TU
License plate trim
remove + reinstall
(with parking aid
sensor)
6683 1999
30 TU
Radiator grille only OR both radiator grille and license plate:
For A4, A5:
Radiator grille
remove + reinstall
(without parking aid
sensor)
6605 1950
20 TU
Radiator grille
remove + reinstall
(with parking aid
sensor)
6605 1951
30 TU
Front bumper cover
remove + reinstall
6329 1900
70 TU
License plate trim
replacement (if
needed)
6683 1999
10 TU
Radiator grille
remove + reinstall
6605 1952
40 TU
Front bumper cover
remove + reinstall
6329 1910
70 TU
Fog light adjusted (if 9464 1600
necessary)
20 TU
For allroad:
Page 4 of 6
© 2016 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
License plate trim
replacement (if
needed)
6683 1999
10 TU
Radiator grille
remove + reinstall
(without parking aid
sensor)
6605 1950
40 TU
Radiator grille
remove + reinstall
(with parking aid
sensor)
6605 1951
50 TU
Front bumper cover
remove + reinstall
6329 1900
90 TU
License plate trim
replacement (if
needed)
6683 1999
10 TU
Radiator grille
remove + reinstall
6605 1956
20 TU
Front bumper cover
remove + reinstall
6329 1900
90 TU
License plate trim
replacement (if
needed)
6683 1999
10 TU
GFF
No allowance
0 TU
Road test prior to
service procedure
No allowance
0 TU
Road test after
service procedure
No allowance
0 TU
For Q5:
For SQ5:
Diagnostic Time:
Page 5 of 6
© 2016 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
Technical diagnosis at dealer’s discretion
(Refer to Section 2.2.1.2 and Audi Warranty Online for DADP allowance
details)
Claim Comment:
As per TSB #2038652/6
All warranty claims submitted for payment must be in accordance with the Audi Warranty Policies and Procedures
Manual. Claims are subject to review or audit by Audi Warranty.
Additional Information
All parts and service references provided in this TSB (2038652) are subject to change and/or removal. Always
check with your Parts Department and service manuals for the latest information.
©2016 Audi of America, Inc. All rights reserved. Information contained in this document is based on the latest
information available at the time of printing and is subject to the copyright and other intellectual property rights of
Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any
time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in
any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these
materials be modified or reposted to other sites without the prior expressed written permission of the publisher.
Page 6 of 6
© 2016 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.


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