T-SB-0170-16_Rev

T-SB-0170-16
Rev1
December 2, 2016
Wind (Reed/Buzz) Noise From Front Doors - CrossWind Conditions
Service
Category
Vehicle Exterior
Section
Door/Hatch
Market USA
Applicability
YEAR(S)
MODEL(S)
2012 - 2017
Tacoma
ADDITIONAL INFORMATION
REVISION NOTICE
January 22, 2018 Rev1:
 Applicability has been updated to include 2016 – 2017 model year Tacoma vehicles.
 The Warranty Information, Parts Information, and Repair Procedure sections have been updated.
Any previous printed versions of this bulletin should be discarded.
Introduction
Some 2012 – 2017 model year Tacoma vehicles may exhibit a reed/buzz type wind noise from
the LH and/or RH front door when driving in high cross-wind areas. Follow the Repair Procedure
in this bulletin to address this condition.
Warranty Information
OP CODE
MODEL YEAR
DESCRIPTION
TIME
OFP
BD1614
R & R Weatherstrip, FR Door, RH
(Access Cab)
67861-04051
BD1614A
R & R Weatherstrip, FR Door, LH
(Access Cab)
67862-04051
2012 – 2017
BD1615
R & R Weatherstrip, FR Door, RH
(Double Cab)
BD1615A
R & R Weatherstrip, FR Door, LH
(Double Cab)
0.6
67861-04061
67861-04070
T1
T2
91
57
67862-04061
67862-04070
APPLICABLE WARRANTY
 This repair is covered under the Toyota Basic Warranty. This warranty is in effect for 36 months
or 36,000 miles, whichever occurs first, from the vehicle’s in-service date.
 Warranty application is limited to occurrence of the specified condition described in
this bulletin.
© 2018 Toyota Motor Sales, USA
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Wind (Reed/Buzz) Noise From Front Doors - Cross-Wind Conditions
Parts Information
PART NUMBER
PREVIOUS
NEW
67861-04051
67861-04052
67862-04051
67862-04052
67861-04061
67861-04062
67862-04061
67862-04062
67861-04070
67861-04071
67862-04070
67862-04071
MODEL YEAR
2012 – 2017
2012 – 2015
2016 – 2017
PART NAME
QTY
Weatherstrip, FR Door, RH (Access Cab)
1
Weatherstrip, FR Door, LH (Access Cab)
1
Weatherstrip, FR Door, RH (Double Cab)
1
Weatherstrip, FR Door, LH (Double Cab)
1
Weatherstrip, FR Door, RH (Double Cab)
1
Weatherstrip, FR Door, LH (Double Cab)
1
Required Tools & Equipment
SPECIAL SERVICE TOOLS (SST)
PART NUMBER
QTY
Plastic Pry Tool Kit*
00002-06020-01
1
* Essential SST.
NOTE
Additional SSTs may be ordered by calling 1-800-933-8335.
Repair Procedure
NOTE
 The reed/buzz noise can be present on both the LH and/or the RH side.
 The following procedure is for the LH side.
 Use the same procedure for the RH side.
1. Test drive the vehicle to confirm the reed/buzz noise from the front door(s).
Is the noise present?
 YES — Continue to step 2.

NO — This bulletin does NOT apply. Continue diagnosis using the applicable Repair Manual.
© 2018 Toyota Motor Sales, USA
T-SB-0170-16
Rev1
December 2, 2016
Wind (Reed/Buzz) Noise From Front Doors - Cross-Wind Conditions
Repair Procedure (Continued)
2. Remove the front door check assembly.
Figure 1.
A. Remove the bolt.
B. Remove the two nuts and front door
check assembly.
1
Bolt
2
Nut
3. Confirm which cab type is used in the vehicle.
 Access Cab — Continue to step 4.

Double Cab — Go to step 5.
4. Remove the front door weatherstrip (for
access cab).
A. Using a clip remover, remove the
three clips.
B. Using a clip remover, disengage the
33 clips.
Figure 2.
1
Clip (Three)
Clip (33)
© 2018 Toyota Motor Sales, USA
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Wind (Reed/Buzz) Noise From Front Doors - Cross-Wind Conditions
Repair Procedure (Continued)
C. Peel off double-sided tape to remove the
front door weatherstrip.
Figure 3.
NOTICE
Remove ALL of the double-sided tape
remaining on the front door panel side.
1
5. Remove the front door weatherstrip (for
double cab).
A. Using a clip remover, remove the clip.
B. Using a clip remover, disengage the
33 clips.
Double-sided Tape
Figure 4.
1
Clip (One)
Clips (33)
© 2018 Toyota Motor Sales, USA
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Wind (Reed/Buzz) Noise From Front Doors - Cross-Wind Conditions
Repair Procedure (Continued)
C. Peel off the double-sided tape to remove
the front door weatherstrip.
Figure 5.
NOTICE
Remove ALL of the double-sided tape
remaining on the front door panel side.
1
Double-sided Tape
6. Install the NEW weatherstrip.
Refer to TIS, applicable model and model year Repair Manual:
 2012 / 2013 / 2014 Tacoma:
Vehicle Exterior – Door Hatch – “Engine Hood / Door: Front Door (w/o Power
Window): Reassembly”

2015 / 2016 / 2017 Tacoma:
Vehicle Exterior – Door/Hatch – “Engine Hood / Door: Front Door: Reassembly”
NOTE
Pay attention to the location of the double-sided tape and prepare the surface to ensure good
tape adhesion.
© 2018 Toyota Motor Sales, USA
T-SB-0170-16
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December 2, 2016
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Wind (Reed/Buzz) Noise From Front Doors - Cross-Wind Conditions
Repair Procedure (Continued)
7. Check door fitting for gap/levelness to be within allowable specification (see below).
If gap/levelness is outside of specification, the door MUST be refit to specification.
Figure 6. Clearance Measurements for Access Cab
A
3.2 to 6.2 m m (0.126 to 0.244 in.)
F
3.3 to 6.3 m m (0.130 to 0.248 in.)
B
3.4 to 6.4 m m (0.134 to 0.252 in.)
G
0.7 to 3.7 m m (0.028 to 0.146 in.)
C
1.1 to 4.1 m m (0.043 to 0.161 in.)
H
2012 – 2015: 3.5 to 6.5 m m (0.138 to 0.256 in.)
2016 – 2017: 4.5 to 7.5 m m (0.177 to 0.295 in.)
D
3.3 to 6.3 m m (0.130 to 0.248 in.)
I
3.5 to 6.5 m m (0.138 to 0.256 in.)
E
1.1 to 4.1 m m (0.043 to 0.161 in.)
J
0.5 to 3.5 m m (0.020 to 0.138 in.)
© 2018 Toyota Motor Sales, USA
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Rev1
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Wind (Reed/Buzz) Noise From Front Doors - Cross-Wind Conditions
Repair Procedure (Continued)
Figure 7. Clearance Measurements for Double Cab
A
3.2 to 6.2 m m (0.126 to 0.244 in.)
F
3.3 to 6.3 m m (0.130 to 0.248 in.)
B
3.4 to 6.4 m m (0.134 to 0.252 in.)
G
0.7 to 3.7 m m (0.028 to 0.146 in.)
C
1.1 to 4.1 m m (0.043 to 0.161 in.)
H
3.5 to 6.5 m m (0.138 to 0.256 in.)
D
3.3 to 6.3 m m (0.130 to 0.248 in.)
I
3.5 to 6.5 m m (0.138 to .256 in.)
E
1.1 to 4.1 m m (0.043 to 0.161 in.)
J
0.5 to 3.5 m m (0.020 to 0.138 in.)
8. Test drive the vehicle to confirm that the reed/buzz noise is no longer present.
© 2018 Toyota Motor Sales, USA
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